Installation Manual

NetSure
™
9500 120kW 400V DC Power System
Installation Manual, IM584001200 (Issue AA, April 14, 2014)
Spec. No: 584001200 Code: IM584001200
Model No: 9500 Issue AA, April 14, 2014
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General Information and Installation
Checklist
Customer Documentation Package
This document (IM584001200) provides Installation Instructions for
NetSure™ 9500 120kW 400V DC Power System Model 9500, Spec.
No. 584001200.
The complete Customer Documentation Package consists of…
NetSure
™
9500 120kW 400V DC Power System Installation
Manual
• Power System Installation Instructions: IM584001200
NetSure
™
9500 120kW 400V DC Power System Operation
Manual
• Power System Operation Instructions: UM584001200
• Rectifier Instructions: UM1R40015000e
• Power System “System Application Guide”:
SAG584001200
NetSure
™
9500 400V DC Battery Cabinet Installation and
Operation Manual
• Battery Cabinet Installation and Operation Instructions:
IM58400120090
NetSure
™
ACU+ Controller User Manual
• ACU+ Controller User Instructions: UM1M820NNB-2
USB Drive with All Customer Documentation
• Power System Installation Instructions: IM584001200
• Power System Operation Instructions: UM584001200
• Battery Cabinet Installation and Operation Instructions:
IM58400120090
• Rectifier Instructions: UM1R40015000e
• Power System “System Application Guide”:
SAG584001200
• ACU+ Controller User Instructions: UM1M820NNB-2
• Engineering Drawings
• Also provided on the USB drive is an ACU+ configuration
drawing and the ACU+ configuration files loaded into the
ACU+ as shipped.
Recommended Tools and Test Equipment
The following tools and test equipment are recommended to
install the DC Power System.
Contact Emerson for a full turn key installation quote.
• Non-Contact Voltage Detector
• Digital Multimeter (DMM), Capable of Measuring System
AC Input and DC Output Voltages, 600V AC/DC Rated
• NO-OX-ID-A or Approved Equivalent
• Lineman's Scissors
• Lineman's Strippers
• Lineman's Cutters
• Electrician's Insulated Screwdrivers, Phillips, No. 1 and 2
• Electrician's Insulated Screwdrivers, Flat-Blade, Small and
Large
• Insulated Nut Driver Set
• Hexagonal Bit Set
• Ratchet, 1/2" (13mm) Drive
• 10mm Socket, 13mm Socket, 14mm Socket or 14mm
Wrench
• Adjustable Torque Wrench, 1/2" (13mm) Drive, 0 in-lb. (0
Nm) to 125 in-lb. (14 Nm)
• Lug Compression Crimp Tool, for Field Provided Battery
Power Cable Terminations (as required)
• Pallet Jack or Forklift, Required to Move the Power
Module/Bay (367 Kg / 810 lbs.), Distribution Module/Bay
(204 Kg / 450 lbs.), and Battery Cabinet (1500 Kg / 3300
lbs.) in Place
• Tools Required for Rack/Cabinet Floor Fastening
Hardware
Installation Acceptance Checklist
Provided in this section is an Installation Acceptance Checklist.
This checklist helps ensure proper installation and initial operation
of the system. As the procedures presented in this document are
completed, check the appropriate box in this list. If the procedure
is not required to be performed for your installation site, also
check the box in this list to indicate that the procedure was read.
When installation is done, ensure that each block in this list has
been checked. Some of these procedures may have been factory
performed for you.
Note: The system is not powered up until the end of the Installation
Acceptance Checklist.