User's Manual

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Table Of Contents

NetSure

™

-48V DC Power System

User Instructions

Section 5877 (Issue AQ, January 15, 2013)

SPEC. NO.

MODEL

582140000

802NLDB

802NLEB

802NL-B

Summary of content (188 pages)

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NetSure™ -48V DC Power System User Instructions Section 5877 (Issue AQ, January 15, 2013) SPEC. NO.
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Business-Critical Continuity™, Emerson Network Power, and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ® ® Lorain and Vortex are registered trademarks of Emerson Network Power, Energy Systems, North America, Inc. NetSure™, NetSpan™, NetReach™, NetXtend™, and NetPerform™ are trademarks of Emerson Network Power, Energy Systems, North America, Inc. All other trademarks are the property of their respective owners.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 STATIC WARNING The printed circuit cards used in this equipment contain static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment. 1. Strictly adhere to the procedures provided in this document. 2.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) This Page Intentionally Left Blank Page 2 of 2 Static Warning This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 FCC INFORMATION The MCA Interface Modem Option (if installed) has been granted a registration number by the Federal Communications Commission, under Part 68 rules and regulations for direct connection to the telephone lines.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) This Page Intentionally Left Blank Page 2 of 2 FCC Information This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 TABLE OF CONTENTS CONTENTS PAGE CHAPTER 1 SYSTEM OVERVIEW ....................................................................................... 1-1 Preface ............................................................................................................................................................. 1-2 System Description .....................................................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Complete Shutdown ............................................................................................................................ 3-8 Local TR Shutdown ............................................................................................................................. 3-8 Rectifier Stopping Procedure (Remote) (if optional LMS installed) .................................
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Setting the Alternate Current Limit Initial Capacity Limit ................................................................... 3-26 CHAPTER 4 MCA SYSTEM ADJUSTMENTS ....................................................................... 4-1 Adjustment Location and Identification ............................................................................................................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) CHAPTER 6 SYSTEM TROUBLESHOOTING AND REPAIR ............................................... 6-1 Contact Information .......................................................................................................................................... 6-1 Admonishments .........................................................................................................................
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CHAPTER 1 SYSTEM OVERVIEW TABLE OF CONTENTS Preface ............................................................................................................................ 1-2 System Description .......................................................................................................... 1-3 System Overview Illustrations .....................................................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) PREFACE This document (Section 5877) provides User Instructions for NetSure™ Power System Model 802NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB (480V Input Power/Distribution and Power Only Bays) and 802NL-B (Distribution Only Bay); Spec. No. 582140000. For an Installation Guide, refer to Section 5957 located in the separate INSTALLATION MANUAL.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 SYSTEM DESCRIPTION -48V DC @ up to 10,000 amperes power system. This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. This power system is designed for operation with the positive output grounded.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type fuses. A Distribution Only Bay may also be equipped with an optional distribution panel which accepts a choice of TPS/TLS-type fuseholders or Bullet Nose-type circuit breakers. Rectifiers The rectifiers provide load power, battery float current, and battery recharge current during normal operating conditions.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Power Only Bay Bay LED (Located on outside of front door) Green = OK Red = Bay Failure Yellow (Flashing) = Communicating with MCA System Monitoring and Control See Detail B (See Detail D for Front Door Illustration of MCA Control Panel) Power PCUs (See Detail J) Note Each MCA component (i.e.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Detail A - Distribution Bus Monitoring Circuit Card Identification Indicator Green = OK Red = Failure Yellow (Flashing) = Communicating with MCA DISTRIBUTION BUS MONITORING CIRCUIT CARD (P/N 524982) Chapter 1. System Overview Page 1-9 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Detail B - System Monitoring and Control Section MCA Network Connector (for Left Expansion) MCA Network Connector (for Right Expansion) MCA Temp. Comp.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Detail C - Monitoring and Control Section (Distribution Only Bays) Chapter 1. System Overview Page 1-11 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Detail E - MCA Circuit Card (Primary Power/Distribution and Power Only Bays) and Router Circuit Card (Secondary Power/Distribution and Power Only Bays and Distribution Only Bays) * Automatic internal sense when not connected. Note: If connected and removed, external A/D Volt Alarm activates. Clear alarm by updating inventory.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Detail F Piggy-Back Modem Circuit Card (P/N 508951) Main LMS CPU Circuit Card (P/N 545558) Expansion LMS CPU Circuit Card (P/N 506153) Page 1-14 Chapter 1. System Overview This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Detail H - LMS I/O Circuit Cards Page 1-16 Chapter 1. System Overview This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Detail I3 - LMS 8 Input Temperature Circuit Card (P/N 506333) 16 A8 15 14 A7 13 12 A6 11 10 A5 Temperature input wiring connection terminals 9 8 A4 7 6 A3 5 TB1 4 506333 3 A2 2 A1 1 GREEN WIRE TO CABINET GROUND Note: Analog input designations A1 through A8 as shown are for the circuit card only.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Detail I4 - LMS 4 Input Binary Circuit Card (P/N 506332) 16 15 14 B4 13 12 11 10 B3 9 Binary input wiring connection terminals 8 7 6 B2 5 TB1 4 3 506332 2 B1 1 Note: Binary input designations B1 through B4 as shown are for the circuit card only.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Detail I5 - LMS 8 Input Binary Circuit Card (P/N 506334) 16 15 +BAT Connections to Battery, as required -BAT Note: Needed only to complete binary input path as determined by placement of appropriate jumper. If all binary inputs require the same battery potential, only that potential needs to be connected.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Detail I6 - LMS 4 Output Relay Circuit Card (P/N 506335) 16 15 14 13 NC C K4 NO 12 11 NC 10 C 9 NO K3 Relay output wiring connection terminals 8 TB1 506335 7 NC 6 C 5 NO K2 4 3 NC 2 C 1 NO K1 Note: Relay designations K1 through K4 as shown are for the circuit card only.
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User Instructions Spec. No.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Detail J - Rectifier 208V and 480V Rectifier Operate / Standby Switch Output Current Bargraph Operate AC / Identify Indicator Standby Protection Alarm Indicator Fail Alarm Indicator Page 1-24 Chapter 1. System Overview This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CHAPTER 2 NAVIGATING THE MCA 0B MCA LOCAL CONTROL PANEL AND DISPLAY 1B Located on the Primary Power/Distribution and Power Only Bays’ front door.
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Section 5877 Issue AQ, January 15, 2013 TASK User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) KEY OR KEY COMBINATIONS NOTES YES / + / i and NO / - At any level in the MCA menus, pressing YES / + / i and NO / simultaneously takes you back to the beginning of the MCA menu tree. U YES / + / i Getting to Home Position NO / - You can travel left to right from one menu to another by pressing ENTER.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA NUMBERING SCHEME 2B The MCA identifies (numbers) the components of the system as follows.
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User Instructions Spec. No.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA MESSAGES 3B The following chart provides an explanation of each MCA message appearing on the MCA Menu Tree (Section 5886). The MCA Menu Tree is located in the separate INSTALLATION MANUAL and the CD CARRIER MANUAL (it is also provided on the CD). Note that each line in the MCA Menu Tree contains a number. This number is referenced in the following chart. MCA Menu Tree Line No.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Associated with ... Section 5877 Issue AQ, January 15, 2013 Definition 1 SYSTEM BREAKER OR FUSE ALARM or ### SYSTEM BREAKER & FUSE ALARMS One or more system fuses or circuit breakers open. (### = number of open system fuses or circuit breakers.) Press ENTER to view which fuse(s) or circuit Main breaker(s) is open.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 17 GO BACK TO MENU TREE BEGINNING PCU Press ENTER to go to the beginning of the Alarm Menu MCA Menu Tree. 18 PCU B#-ID#/N# EMERG. STOP PCU Alarm Detail Menu Rectifier Module (PCU) is in Emergency Stop Mode.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition 29 PCU B#-ID#/N# THERMAL LIMIT PCU Alarm Detail Menu Rectifier Module (PCU) in Thermal Current Limit. (B#-ID#/N# = Bay Number-Rectifier Module MCA ID# w/in Bay/Number of Rectifier Modules in System.) 30 PCU B#-ID#/N# THERMAL STOP PCU Alarm Detail Menu Rectifier Module (PCU) in Thermal Shutdown.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 41 DIST. PANEL B#-P#A/B FAILURE Identification of failed Distribution Bus Monitoring Circuit Card. (B#-P# A/B = Bay Number-Distribution Bus Monitoring Circuit Card Position Number [Group A or B Distribution Designation if applicable.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition Distribution Bus Monitoring Circuit Card's processor failed. (B#-P#A/B = Bay NumberDistribution Bus Monitoring Circuit Card Position Number [Group A or B Designation if applicable.]) 50 DIST. PANEL B#-P#A/B PROCESSOR Distribution Alarm Detail Menu 51 DIST.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition Binary Input Customer Text Message Custom test message stored in MCA for binary input that is in alarm state. If multiple inputs in alarm state, scroll through each.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Associated with ... Section 5877 Issue AQ, January 15, 2013 Definition 69 GO BACK TO MENU TREE BEGINNING Router Press ENTER to go to the beginning of the Alarm Menu MCA Menu Tree. 70 ROUTER B# REMOTE SENSE OPEN Router Alarm Router Circuit Card External A/D Voltage Alarm Detail Menu active. (B# = Bay Number.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 84 RELAY BOARD B#-P# IS DUPLICATED Relay Alarm Duplicated Reference Designations. Detail Menu 85 RELAY BOARD B#-P# NO RESPONSE MCA communications with MCA Customer Relay Alarm Alarm Relay Circuit Card lost. (B#-P# = Bay Detail Menu Number-Relay Circuit Card Position Number.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition 95 MONITORING INFORMATION or Monitoring Info LED Messages Status Messages detected by LMS1000. Main Status Messages derived from LMS1000 are Alarm Menu displayed by the MCA. 96 MONITORING DOES NOT RESPOND Main MCA communications with LMS1000 lost.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 106 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed SYSTEM OUTPUT SENSE vv.vvV (REM) or SYSTEM OUTPUT SENSE vv.vvV (AVG) Associated with ... Definition The voltage of the external (remote) source connected to the MCA / Router circuit card (for MCA alarms and meter reading), if connected.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition 116 GO TO MEASUREMENT MENU System Load Menu Press ENTER to go to this menu. 117 GO BACK TO MENU TREE BEGINNING System Load Menu Press ENTER to go to the beginning of the MCA Menu Tree. Distribution Load Menu Sum of load currents monitored by the Distribution Bus Monitoring Circuit Card.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 125 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed TOTAL PCU OUTPUT aaaaaA or TOTAL PCU/RECTIFIER aaaaaA Associated with ... Definition Total Rectifier Module (PCU) output current. Press ENTER to view individual Rectifier Module load currents.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Associated with ... 1 PCU IS REPORTING 135 or ### PCUs ARE REPORTING or NO PCUs ARE INSTALLED Section 5877 Issue AQ, January 15, 2013 Definition Inventory Menu Number of Rectifier Modules (PCUs) in MCA inventory. Press ENTER to view individual Rectifier Module inventory information. or No Rectifier Modules installed.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 146 PSC B#-ID# SOFTWARE #################### PCU Inventory Detail Menu PSC (Primary Side Controller) Software Number. (B#-ID# = Bay Number-PSC Position Number). 147 GO TO PCU INVENTORY PCU Inventory Detail Menu Press ENTER to go to this menu.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition 154 POINT B#-P#A/B IS A F/CB/PI Distribution Inventory Detail Menu Distribution device identification number and type. (B#-P#A/B = Bay Number-Distribution Device Position Number [Group A or B Designation if applicable.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 164 GO BACK TO MENU TREE BEGINNING I/O Board Inventory Menu 165 BOARD B#-P# ASSEMBLY #################### I/O Board Inventory Detail Menu MCA I/O Circuit Card Assembly Number. (B#-P# = Bay Number-MCA I/O Circuit Card Position Number).
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Section 5877 Issue AQ, January 15, 2013 Message Displayed Associated with ... 177 ROUTER B# BOOTCODE #################### Router Inventory Detail Menu Router Bootcode Number. (B# = Bay Number). 178 ROUTER B# SOFTWARE #################### Router Inventory Detail Menu Router Software Number. (B# = Bay Number).
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Associated with ... Definition 188 BOARD B#-P# SOFTWARE #################### Relay Inventory Detail Menu MCA Customer Alarm Relay Circuit Card Software Number. (B#-P# = Bay Number-MCA Customer Alarm Relay Circuit Card Position Number). 189 GO TO RELAY BOARD INVENTORY Relay Inventory Detail Menu Press ENTER to go to this menu.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Section 5877 Issue AQ, January 15, 2013 Message Displayed Associated with ... 201 CONTROLLER SERIAL # #################### Controller Detail Menu Serial number of the MCA/Router circuit card. 202 CONTROLLER BOOTCODE #################### Controller Detail Menu Software bootcode version number of the MCA/Router circuit card.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed 215 TEST/EQUALIZE = vv.vvV 216 POWER SHARE IS OFF TURN IT ON? or POWER SHARE IS ON TURN IT OFF? or ALT. LIMIT IS OFF TURN IT ON? or ALT.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 218A 219 Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition ALTERNATE CURRENT LIMIT = ##% System Adjustment Menu Enter the percentage value of the rated rectifier output capacity to which the rectifier output current should be limited. 1. Refer to "Changing a Value or Setting" in the table at the beginning of this chapter. HI VOLTAGE SHUTDOWN = vv.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... 223 GO TO FUNCTION MENU System Adjustment Menu Press ENTER to go to this menu. 224 GO BACK TO MENU TREE BEGINNING System Adjustment Menu Press ENTER to go to the beginning of the MCA Menu Tree.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition Alarm Adjustment Menu Allows you to change the High Temperature #1 Alarm set point, or disable the alarm. 1. Refer to "Changing a Value or Setting" in the table at the beginning of this chapter.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 238 GO BACK TO MENU TREE BEGINNING Alarm Adjustment Menu Press ENTER to go to the beginning of the MCA Menu Tree. 239 TURN PCUs ON OR OFF or ENERGY MANAGEMENT IS IN CONTROL Function Menu Press ENTER to go to the Rectifier Module (PCU) Enable Menu.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 245 246 247 Message Displayed Associated with ... Section 5877 Issue AQ, January 15, 2013 Definition ANALOG INPUT B#-P# IS DISTRIBUTION or ANALOG INPUT B#-P# IS AUXILIARY Select the MCA I/O circuit card to be configured, and designate the analog input for this MCA I/O circuit card as "Distribution" or "Auxiliary".
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 248 BINARY INPUT B#-P#-I# ALARM = CLOSED or BINARY INPUT B#-P#-I# ALARM = OPEN Select the MCA I/O circuit card to be configured, and set the alarm state for each binary input on this MCA I/O circuit card. 1.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 253 Message Displayed TEST EQUALIZE IS DISABLED or MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL or END TEST/EQUALIZE IN hh.hh HOURS or TURN OFF POWER SHARE or TURN OFF ALTERNATE CURRENT LIMIT Section 5877 Issue AQ, January 15, 2013 Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Associated with ... Definition 254 AUTO EQUALIZE IS DISABLED or AUTO EQUALIZE FOR ## x DISCHARGE or END AUTO EQUALIZE IN hhh.hh HOURS or TURN OFF POWER SHARE or TURN OFF ALTERNATE CURRENT LIMIT Configure Menu Allows you to enable the Auto Test/Equalize feature and set the Auto Test/Equalize Multiplier set point, or disable the feature. 1.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 264 265 266 267 268 269 Page 2-36 User Instructions Spec. No.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 270 271 272 273 274 Message Displayed AC POWER IS OFF TO ALL PCUs or AC POWER IS OFF TO ALL PCUs 1 PCU FAILURE ANY TYPE or 1 PCU FAILURE ANY TYPE 2+ PCU FAILURES ANY TYPE or 2+ PCU FAILURES ANY TYPE 1 PCU FAILURE 'MAJOR' TYPE or 1 PCU FAILURE 'MAJOR' TYPE 2+ PCU FAILURES 'MAJOR' TYPE or 2+ PCU FAILURES 'MAJOR' TYPE Section 5877 Issue AQ, January 15, 2013 Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 275 276 277 278 279 Page 2-38 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed 1 PCU FAILURE 'MINOR' TYPE or 1 PCU FAILURE 'MINOR' TYPE 2+ PCU FAILURES 'MINOR' TYPE or 2+ PCU FAILURES 'MINOR' TYPE NO PCUs ARE IN INVENTORY or NO PCUs ARE IN INVENTORY 1 DIST. PANEL FAILURE or 1 DIST. PANEL FAILURE 2+ DIST. PANEL FAILURES or 2+ DIST. PANEL FAILURES Associated with ...
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 280 281 282 283 284 285 Message Displayed NO DIST. PANELS IN INVENTORY or NO DIST.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 286 287 288 289 290 291 Page 2-40 User Instructions Spec. No.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 292 293 294 295 Message Displayed LOW TEMPERATURE #1 ALARM or LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 ALARM or LOW TEMPERATURE #2 ALARM TEMPERATURE SENSOR NO SIGNAL or TEMPERATURE SENSOR NO SIGNAL MAJOR MONITORING ALARM(S) or MAJOR MONITORING ALARM(S) Section 5877 Issue AQ, January 15, 2013 Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 296 297 298 299 Page 2-42 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed MINOR MONITORING ALARM(S) or MINOR MONITORING ALARM(S) All Monitoring LED Messages or All Monitoring LED Messages MONITORING DOES NOT RESPOND or MONITORING DOES NOT RESPOND CONTROLLER FAILURE or CONTROLLER FAILURE Associated with ...
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 300 301 302 303 304 305 Message Displayed THE CONTROLLER IS INITIALIZING or THE CONTROLLER IS INITIALIZING TOTAL LOAD CURRENT ALARM or TOTAL LOAD CURRENT ALARM DIST. GROUP A LOAD ALARM or DIST. GROUP A LOAD ALARM  DIST. GROUP B LOAD ALARM or DIST.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Associated with ... Definition Relay Function Definition Menu This condition is selected when the  (checkmark) symbol is displayed. This condition is deselected when a space is displayed instead of the  (checkmark) symbol. 1. Refer to "Changing a Value or Setting" in the table at the beginning of this chapter.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Section 5877 Issue AQ, January 15, 2013 Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 313 GO TO CONFIGURE MENU Relay Assignment Menu Press ENTER to go to this menu. 314 GO BACK TO MENU TREE BEGINNING Relay Assignment Menu Press ENTER to go to the beginning of the MCA Menu Tree. 315 316 317 NO TEMPERATURE COMPENSATION or TEMPERATURE SLOPE = 0.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition ERASE THE ALARM LOG Configure Menu Deletes all MCA Alarm Log entries. 1. Refer to "Changing a Control Function" in the table at the beginning of this chapter.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed 321F NO FUNCTION IN THIS SYSTEM 321G NO FUNCTION IN THIS SYSTEM Associated with ... Definition 322 GO TO FUNCTION MENU Configure Menu Press ENTER to go to this menu. 322A GO BACK TO MENU TREE BEGINNING Configure Menu Press ENTER to go to the beginning of the MCA Menu Tree.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition ALTERNATE CURRENT LIMIT ACTIVE MCA Alarm Log Detail Menu Recordable MCA (Controller) event. 329 SYSTEM VOLTAGE IS VERY LOW MCA Alarm Log Detail Menu Recordable MCA (Controller) event. 330 SYSTEM BATTERY IS ON DISCHARGE MCA Alarm Log Detail Menu Recordable MCA (Controller) event.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 343 MINOR MONITORING ALARM(S) MCA Alarm Log Detail Menu Recordable MCA (Controller) event. 344 Monitoring LED Messages MCA Alarm Log Detail Menu Recordable MCA (Controller) event. 345 MONITORING DOES NOT RESPOND MCA Alarm Log Detail Menu Recordable MCA (Controller) event.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition 357 PCU B#-SN# NO ALARMS PCU Alarm Log Detail Menu Recordable Rectifier Module (PCU) event. 358 PCU B#-SN# EMERG. STOP PCU Alarm Log Detail Menu Recordable Rectifier Module (PCU) event. 359 PCU B#-SN# H.V. SHUTDOWN PCU Alarm Log Detail Menu Recordable Rectifier Module (PCU) event.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed Associated with ... Definition 372 PCU B#-SN# LOAD SHARE PCU Alarm Log Detail Menu Recordable Rectifier Module (PCU) event. 373 PCU B#-SN# 1 FAN SPEED PCU Alarm Log Detail Menu Recordable Rectifier Module (PCU) event. 374 PCU B#-SN# 2+ FANS SPEED PCU Alarm Log Detail Menu Recordable Rectifier Module (PCU) event.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition 385 DIST. PANEL B#-P#A/B NO ALARMS Distribution Alarm Log Detail Menu Recordable Distribution Panel event. 386 DIST. PANEL B#-P#A/B DISCONNECTED Distribution Alarm Log Detail Menu Recordable Distribution Panel event.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) 399 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed GO BACK TO MENU TREE BEGINNING Associated with ... Distribution Alarm Log Detail Menu Definition Press ENTER to go to the beginning of the MCA Menu Tree. Displays the alarms (with date and time stamp) recorded for the MCA I/O element of the system. Press UP and DOWN ARROWS to scroll if multiple alarms are recorded.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) Message Displayed Section 5877 Issue AQ, January 15, 2013 Associated with ... Definition Alarm Log Menu Displays the alarms (with date and time stamp) recorded for the Router element of the system. Press UP and DOWN ARROWS to scroll if multiple alarms are recorded. A 'music note' (♪) after the date/time stamp indicates the alarm went active. A 'checkmark' () indicates the alarm retired.
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Associated with ... Definition 425 dd-mon-yy hh:mm:ss♪ RELAY B#-P# or dd-mon-yy hh:mm:ss RELAY B#-P# Alarm Log Menu Displays the alarms (with date and time stamp) recorded for the Relay element of the system. Press UP and DOWN ARROWS to scroll if multiple alarms are recorded.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) 437 Message Displayed PCU B#-ID#/N# RECOGNIZED or DSM B#-P#A/B RECOGNIZED or I/O B#-P# RECOGNIZED or CRM B# RECOGNIZED or RCB B#-P# RECOGNIZED Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) F G H I J K L M Page 2-58 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed PCU CURRENT LIMIT = aaaaaA or PCU CURRENT LIMIT POWER SHARE SYSTEM HI VOLTAGE #1 = vv.vvV SYSTEM HI VOLTAGE #2 = vv.vvV BATTERY ON DISCHARGE = vv.vvV VERY LOW VOLTAGE = vv.vvV TOTAL LOAD CURRENT = aaaaaA DISTRIBUTION GROUP A = aaaaaA DISTRIBUTION GROUP B = aaaaaA Associated with ...
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) N O P Q Message Displayed HIGH TEMPERATURE #1 = ttt C/F or NO HIGH TEMPERATURE #1 ALARM HIGH TEMPERATURE #2 = ttt C/F or NO HIGH TEMPERATURE #2 ALARM LOW TEMPERATURE #1 = ttt C/F or NO LOW TEMPERATURE #1 ALARM LOW TEMPERATURE #2 = ttt C/F or NO LOW TEMPERATURE #2 ALARM Section 5877 Issue AQ, January 15, 2013 Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) R S T Page 2-60 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed AUDIBLE SILENT TIME = mm MINUTES or AUDIBLE ALARMS STAY SILENCED PCU SEQUENCING IS DISABLED or PCU SEQUENCING DELAY = ss SECONDS TEST EQUALIZE IS DISABLED TURN OFF POWER SHARE or MANUAL TEST/EQUALIZE = hh HOURS or TEST/EQUALIZE STOP IS MANUAL Associated with ...
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Menu Tree Line No. (Section 5886) U V W X Message Displayed AUTO EQUALIZE IS DISABLED or TURN OFF POWER SHARE or AUTO EQUALIZE FOR ## x DISCHARGE NO TEMPERATURE COMPENSATION or TURN OFF POWER SHARE or TEMPERATURE SLOPE = 0.vvvV/ C/F MAXIMUM COMPENSATION = vv.vvV MINIMUM COMPENSATION = vv.vvV Section 5877 Issue AQ, January 15, 2013 Associated with ...
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Section 5877 Issue AQ, January 15, 2013 MCA Menu Tree Line No. (Section 5886) Y Z Page 2-62 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Message Displayed IT IS NOW hh:mm:ss dd-mon-yy READY TO START THE SYSTEM NOW? Associated with ... Definition Initialization Menu Allows you to change the time and date. 1. Refer to "Changing a Value or Setting" in the table at the beginning of this chapter.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CHAPTER 3 SYSTEM OPERATING PROCEDURES TABLE OF CONTENTS LMS Operating Procedures ............................................................................................. 3-2 LMS Local Port ................................................................................................................ 3-2 Installing the USB Device Driver from the Furnished CD ............................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Procedure ......................................................................................................... 3-18 Setting MCA Custom Text Messages (Names)............................................................. 3-19 Procedure .........................................................................................................
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Downloading the USB Driver from the Web 1) Go to this link http://vscom.de/downloadcenter.htm. 2) Select “USB to Serial Drivers” from the Product Category drop-down menu. 3) Select your product model’s “Driver and Documentation” to download the files. 4) Select your computer’s operating system. 5) Run or save the application.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Bay LED Indicator Located on the top front panel of each bay. Green (steady) Bay is 'OK' Red (steady) 'Bay Failure' Note: “Bay Failure” conditions for the Primary Power/Distribution and Power Only Bays are set via the MCA Relay Function Channel #24 configuration.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA Controls and Indicators Control / Indicator FUNCTION SELECT UP FUNCTION SELECT DOWN (Arrow Pushbuttons) FUNCTION SET ENTER/←/→ (Pushbutton) Description Moves up and down, respectively, through the list of available entries in the currently displayed menu. Used to move to another menu, as determined by the currently displayed entry.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MAJOR (Indicator) Flashes red if any condition listed below occurs. AC fail on two or more Rectifiers. Rectifier fail alarm activates on two or more Rectifiers. Battery On Discharge alarm activates. Very Low Voltage alarm activates. High Voltage Alarm 1 activates. High Voltage Alarm 2 activates. Emergency Stop or Remote HVS activated.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Rectifier Controls and Indicators 208V and 480V Input Rectifiers Control / Indicator Operate / Standby Switch Description This two positions rocker switch provides the following functions. I (Operate): Enables the Rectifier to provide output power. (Standby): Inhibits Rectifier output. Note: In standby mode, AC input power remains connected to the Rectifier.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) EXTERNAL ALARMS MCA Customer Alarm Relay circuit cards may be installed. These alarm relays are mapped to the MCA alarms per the MCA configuration. See the table in Section 5876 (Installation Instructions) for the MCA default configuration. Another table is provided in Section 5876 (Installation Instructions) to document a custom configuration.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 RESTARTING PROCEDURES WHEN RECTIFIER IS AUTOMATICALLY OR MANUALLY INHIBITED, SHUT DOWN, OR LOCKED OUT Rectifier High Voltage Shutdown Lockout Place the Standby/Operate switch to the "standby" position, and then back to the I "operate" position.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Placing the System into the Test/Equalize Mode of Operation Warning: Do not supply equalize output voltage for a longer period than necessary. Prolonged higher battery charge voltage overcharges the battery cells and reduces battery life. Note: Test/Equalize Mode requires Power Share to be turned off. There are four methods of placing the system from the float mode to the test/equalize mode.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 8) Press and release the FUNCTION SET YES (+) and NO (-) keys simultaneously, to return to the beginning of the MCA menu tree. Placing the System into Test/Equalize Mode: Manually place the system into test/equalize mode by navigating to and activating the "FLOAT MODE IS ACTIVE. SET TEST/EQ?" menu item in the MCA function menu.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Method 2 (Manually Initiated Timed Test/Equalize) Procedure In this method, a user manually places the system into the test/equalize mode via the MCA Control Panel. The system automatically returns to the float mode after a preset programmable time period (1-99 hours, in increments of one hour). Follow the procedures described below.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 1) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed. Press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Method 3 (Automatic Test/Equalize) Procedure In this method, a user enables the Automatic Equalize feature via the MCA Control Panel. The system is automatically placed in the equalize mode and automatically returns to float mode for the conditions as described above. Follow the procedures described below. Note: The automatic equalize feature is intended for use only with wet cell batteries.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. 2) Repeatedly press and release the FUNCTION SELECT DOWN arrow key until "CHANGE CONFIGURATION PARAMETERS" is displayed. Press and release the FUNCTION SET ENTER key. 3) Repeatedly press and release the FUNCTION SELECT DOWN arrow key until "AUTO EQUALIZE FOR ## x DISCHARGE" or "AUTO EQUALIZE IS DISABLED" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Method 4 (External Test/Equalize) Procedure In this method, a user (or external equipment) places the system in the test/equalize mode by applying an external signal to the system. The system returns to the float mode when the external signal is removed. This method overrides the other three methods.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 SETTING MCA AUDIBLE ALARM CUTOFF RESET TIME PERIOD An audible alarm device is located on the MCA Control Panel. This alarm sounds when any alarm condition monitored by the MCA occurs. The alarm can be manually silenced (cut off) by pressing a local key. A local indicator illuminates when the audible alarm has been cut off. The alarm remains silenced for the current alarm condition only.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) SETTING RECTIFIER SEQUENCING DELAY TIME PERIOD The MCA can be set to provide Rectifier Sequencing. When the MCA senses an “AC POWER IS OFF TO All PCUs” alarm, it turns off all Rectifiers.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 SETTING MCA CUSTOM TEXT MESSAGES (NAMES) You can set a custom text message (name) to be displayed for the following MCA items… MCA, Router (Bay), Rectifier, Distribution Bus, Individual Distribution Points, MCA Customer Alarm Relay Cards, Individual MCA Relays, MCA I/O Card Binary Alarms.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MAPPING LMS LED CHANNELS TO THE MCA DISPLAY AND MCA CUSTOMER ALARM RELAYS You can set the MCA to display a message if an LMS LED channel activates. You can then map an MCA Customer Alarm Relay to also activate. Procedure 1) Map the LMS LED Channel to one of the MCA Relay Function Channels by adding the Monitoring LED * Message condition to the MCA Relay Function Channel definition.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA “POWER SHARE” FEATURE Description The MCA Power Share feature allows you to connect a Spec. No. 582140000 Power System (referred to as “New Power System” in this document) to an existing DC power system (referred to as “Existing Power System” in this document) instead of extending or completely replacing the Existing Power System.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Programming the MCA Power Share Feature in the New Power System After a New Power System has been connected to an Existing Power System and both systems set for the same float voltage, you will have to configure the Power Share parameters in the MCA of the New Power System. Note: The “Power Share” feature is not compatible with the temperature compensation feature.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 4) With the desired value being displayed, press and release the FUNCTION SET ENTER key. 5) “ARE YOU SURE?” is displayed. Press and release the FUNCTION SET YES (+) key. 6) Continue with the next procedure. Setting the Power Share Voltage Offset 1) From the previous procedure, press and release the FUNCTION SELECT DOWN arrow key to display "PS VOLTAGE OFFSET = v.vV".
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA “ALTERNATE CURRENT LIMIT” FEATURE Description The MCA Alternate Current Limit feature provides the means to automatically change the current limit operation of power system’s rectifiers (PCUs) when an external event/condition occurs.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) 6) Continue with the next procedure. Setting the Alternate Current Limit Initial Capacity Limit 1) From the previous procedure, press and release the FUNCTION SELECT DOWN arrow key to display "ALTERNATE CURRENT LIMIT = ##%". 2) Press and release the ALARM CUTOFF and FUNCTION SET ENTER keys simultaneously.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CHAPTER 4 MCA SYSTEM ADJUSTMENTS TABLE OF CONTENTS Adjustment Location and Identification ............................................................................ 4-2 Adjusting Float Output Voltage ........................................................................................ 4-3 Adjusting Test/Equalize Output Voltage ............................................................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTMENT LOCATION AND IDENTIFICATION All system alarm and control circuits intended for customer adjustment are accessible via the MCA Control Panel. Unless otherwise stated, these circuits have been factory set to the values listed in the System Application Guide. If readjustment is necessary, perform the appropriate adjustment procedure detailed below.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING FLOAT OUTPUT VOLTAGE 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING TEST/EQUALIZE OUTPUT VOLTAGE 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING HIGH VOLTAGE SHUTDOWN 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING RECTIFIER CURRENT LIMIT 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING SYSTEM HIGH VOLTAGE ALARM 1 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING SYSTEM HIGH VOLTAGE ALARM 2 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING SYSTEM BATTERY ON DISCHARGE ALARM 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING SYSTEM VERY LOW VOLTAGE ALARM 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING TOTAL DISTRIBUTION LOAD ALARM 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING DISTRIBUTION GROUP A LOAD ALARM 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING DISTRIBUTION GROUP B LOAD ALARM 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING BATTERY AMBIENT HIGH TEMPERATURE #1 ALARM (IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING BATTERY AMBIENT HIGH TEMPERATURE #2 ALARM (IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADJUSTING BATTERY AMBIENT LOW TEMPERATURE #1 ALARM (IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 ADJUSTING BATTERY AMBIENT LOW TEMPERATURE #2 ALARM (IF BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE IS INSTALLED) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) CONFIGURING BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION SLOPE Note: The Temperature Compensation feature requires Power Share to be turned off. 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CONFIGURING BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION MAXIMUM VOLTAGE 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) CONFIGURING BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION MINIMUM VOLTAGE 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CONFIGURING DEGREE UNITS DISPLAYED ( F OR C) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) CONFIGURING THE SYSTEM DATE AND TIME 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CONFIGURING MCA I/O CIRCUIT CARD ANALOG INPUT(S) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) 8) Press and release the FUNCTION SET YES (+) and NO (-) keys simultaneously, to return to the beginning of the MCA menu tree. Page 4-24 Chapter 4. MCA System Adjustments This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CONFIGURING MCA I/O CIRCUIT CARD ANALOG OUTPUT(S) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) CONFIGURING MCA I/O CIRCUIT CARD BINARY INPUT(S) 1) All controls are located on the MCA Interface Pad. 2) With SYSTEM OK being displayed on the MCA Interface Pad, press and release the FUNCTION SET ENTER key. The FUNCTION MENU is displayed. or In the MAIN ALARM MENU, repeatedly press and release the FUNCTION SELECT DOWN arrow key until "GO TO FUNCTION MENU" is displayed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA AUDIBLE ALARM CUTOFF RESET TIME PERIOD Refer to Chapter 3. System Operating Procedures for an adjustment procedure. MCA RECTIFIER SEQUENCING FEATURE Refer to Chapter 3. System Operating Procedures for an adjustment procedure. MANUALLY INITIATED TIMED TEST/EQUALIZE FEATURE Refer to Chapter 3. System Operating Procedures for an adjustment procedure.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) This Page Intentionally Left Blank Page 4-28 Chapter 4. MCA System Adjustments This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CHAPTER 5 SYSTEM MAINTENANCE TABLE OF CONTENTS Admonishments ............................................................................................................... 5-2 General Safety .......................................................................................................... 5-2 Voltages ..................................................................................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADMONISHMENTS General Safety Danger: SERVICE PERSONNEL MUST FOLLOW APPROVED SAFETY PROCEDURES. Performing the following procedures may expose service personnel to hazards. These procedures should be performed by qualified service personnel familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 SYSTEM MAINTENANCE PROCEDURES The maintenance procedures listed in Table 5-1 should be performed and recorded at the recommended interval to ensure continual system operation. The procedures listed in Table 5-2 may be performed and recorded at the recommended interval to track system operation. Table 5-2 procedures ARE NOT necessary for continual system operation.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) PROCEDURE REFERENCED IN Measure and Record System Float (Output) Voltage Section 5877, Chapter 2. Navigating the MCA, (Line #133) to Place in Float Mode, if required.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) PROCEDURE REFERENCED IN Section 5877 Issue AQ, January 15, 2013 Rectifier VALUE Bay # (__), Rectifier 1 Bay # (__), Rectifier 2 Bay # (__), Rectifier 3 Bay # (__), Rectifier 4 Measure and Record Output Current of Each Individual Rectifier Section 5877, Chapter 2. Navigating the MCA, (Line #126).
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) PROCEDURE REFERENCED IN Record System High Voltage 1 Alarm Value or Record and Check System High Voltage 1 Alarm Value Section 5877, Chapter 2. Navigating the MCA, (Line #226). or Section 5876, Chapter 5. Installing the Rectifiers and Initially Starting the Power System.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) PROCEDURE REFERENCED IN Record System Total Distribution Load Current Alarm Value or Record and Check Total Distribution Load Current Alarm Value Section 5877, Chapter 2. Navigating the MCA, (Line #230). or Section 5876, Chapter 5. Installing the Rectifiers and Initially Starting the Power System.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADDING A RECTIFIER To increase system current capacity, an additional Rectifier can easily be installed in an existing bay that contains an empty Rectifier mounting position. Follow the procedure detailed below. A Rectifier may be installed in a live system. The Rectifier weighs approximately 40 lbs. Rectifiers can be inserted or removed with power applied (hot swappable).
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 CHAPTER 6 SYSTEM TROUBLESHOOTING AND REPAIR CONTACT INFORMATION Support contact information is provided on the inside of the back cover of this document. TABLE OF CONTENTS Contact Information ......................................................................................................... 6-1 Admonishments .............................................................................
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADMONISHMENTS General Safety Danger: SERVICE PERSONNEL MUST FOLLOW APPROVED SAFETY PROCEDURES. Performing the following procedures may expose service personnel to hazards. These procedures should be performed by qualified service personnel familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Circuit Card Handling Warning: Installation or removal of the circuit cards requires careful handling. Before handling any circuit card, read and follow the instructions contained on the Static Warning Page located at the beginning of this manual. DC input power should always be removed from a circuit card before inserting or removing a circuit card.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) TROUBLESHOOTING INFORMATION General This system is designed for ease in troubleshooting and repair. The various indicators, as described in Chapter 3. System Operating Procedures, are designed to isolate a failure to a specific element. Once the faulty element has been identified, refer to the next sections, “Replacement Information” and "Replacement Procedures".
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Rectifier Current Sharing Unbalance When multiple rectifiers are operating in parallel and the current sharing unbalance among them is greater than 3%, check if the communications cables are correctly connected. If the current sharing unbalance still persists, following the verification suggested above, then replace the rectifier which has had its current sharing function disabled.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Rectifier Module Fault Symptoms and Troubleshooting The fault indicators that can be displayed by the rectifier are as follows: Power indicator (green) off, Protection indicator (yellow) on, Protection indicator (yellow) flashing, Alarm indicator (red) on, and Alarm indicator (red) flashing. Refer to Table 6-1 for a list of possible causes and corrective actions.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Updating the Inventory after Changes to the System Have Been Made When an inventory item is removed from the system, an alarm will be reported until the following procedure is performed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) REPLACEMENT INFORMATION Replacement Assemblies When a trouble symptom is localized to a faulty Rectifier or circuit card, that particular Rectifier or circuit card should be replaced in its entirety. No attempt should be made to troubleshoot or repair individual components on any Rectifier or circuit card. Refer to SAG582140000 (System Application Guide) for replacement part numbers.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 REPLACEMENT PROCEDURES Rectifier Replacement Danger: Observe the instructions on top of the Rectifier as you remove it. Note: If a Rectifier is removed without being replaced, perform the UPDATE INVENTORY procedure found in this chapter to clear alarms. The Rectifier weighs approximately 40 lbs. Rectifiers can be inserted or removed with power applied (hot swappable).
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) SAFETY LATCH LATCH RELEASE MUST HAVE CONTROL OF PCU WHEN LINE REACHES EDGE OF BAY OBSERVE INSTRUCTIONS ON TOP OF PCU AS PCU IS REMOVED MUST HAVE CONTROL OF PCU WHEN LINE REACHES EDGE OF BAY MUST HAVE CONTROL OF PCU WHEN LINE REACHES FRONT OF ADJACENT PCU GRASP SIDE IN THIS AREA TO CARRY OR REMOVE PCU.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA Circuit Card Replacement The MCA circuit card is installed in the Primary Power/Distribution Bay and Primary Power Only Bay. Router circuit cards are installed in the Secondary Power/Distribution Bays, Secondary Power Only Bays, and Distribution Only Bays. Note: Refer to Figure 6-2 as this procedure is performed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) 15) Replace fuse F3 which supplies input power to the MCA circuit card. Refer to Figure 6-7 for location. 16) The MCA goes through an initialization routine (as detailed in Chapter 5. Installing the Rectifiers and Initially Starting the System of the INSTALLATION INSTRUCTIONS [Section 5877]). During this initialization routine, check (and if required change) the MCA settings for your Site.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Setting Factory Default Setting Float Output Voltage 52.00V Test/Equalize Output Voltage 52.00V High Voltage Shutdown Section 5877 Issue AQ, January 15, 2013 Required Site Setting 57.50V Rectifier Current Limit 100% of Rated Full Load High Voltage #1 Alarm 55.50V High Voltage #2 Alarm 56.50V Battery On Discharge Alarm 51.00V Very Low Voltage Alarm 47.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Factory Default Setting Setting MCA Audible Alarm Silent Time Period 15 Minutes Manually Initiated Timed Test/Equalize Feature Automatic Test/Equalize Feature Alarm Relay Test Feature MCA Customer Alarm Relays Required Site Setting 1 Hour Disabled 45 Seconds -- Program as required. Table 6-3 MCA Advanced Setting Page 6-14 Chapter 6.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Router Circuit Card Replacement The MCA circuit card is installed in the Primary Power/Distribution Bay and Primary Power Only Bay. Router circuit cards are installed in the Secondary Power/Distribution Bays, Secondary Power Only Bays, and Distribution Only Bays. Note: Refer to Figure 6-2 and Figure 6-3 as this procedure is performed.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay (Power Only Bay Similar) MCA/Router Circuit Card Figure 6-2 Power/Distribution Bay MCA/Router Circuit Card Replacement (Power Only Bay Similar) Page 6-16 Chapter 6. System Troubleshooting and Repair This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Router Circuit Card Front door removed in illustration for clarity. Distribution Bays Figure 6-3 Distribution Only Bay MCA/Router Circuit Card Replacement Chapter 6. System Troubleshooting and Repair Page 6-17 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Distribution Bus Monitoring Circuit Card Replacement Two Distribution Bus Monitoring circuit cards are installed in each Power/Distribution Bay. Four Distribution Bus Monitoring circuit cards are installed in each Distribution Only Bay. Note: Refer to Figure 6-4 and Figure 6-5 as this procedure is performed.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Power/Distribution Bays Distribution Bus Monitoring Circuit Card Figure 6-4 Power/Distribution Bay Distribution Bus Monitoring Circuit Card Replacement Chapter 6. System Troubleshooting and Repair Page 6-19 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Distribution Bays Front Door Removed in Illustration for Clarity Distribution Bus Monitoring Circuit Card Figure 6-5 Distribution Only Bay Distribution Bus Monitoring Circuit Card Replacement Page 6-20 Chapter 6. System Troubleshooting and Repair This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 MCA Customer Alarm Relay Circuit Card Replacement Refer to the Installation Procedure detailed in the Installation Instructions (Section 5876). MCA I/O Circuit Card Replacement Refer to the Installation Procedure detailed in the Installation Instructions (Section 5876). Chapter 6.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Alarm, Reference, and Control Fuse Replacement If an alarm, reference, or control fuse opens; replace with the same type and rating, or equivalent. Refer to SAG582140000 for fuse replacement part numbers. Refer to Figure 6-7 and Figure 6-8 for alarm, reference, and control fuse locations. Rectifier: The input of each Rectifier contains double pole/neutral fusing.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 LMS / DIST / MCA F1 3A F2 3A F3 3A Figure 6-7 Power/Distribution Bay Fuse Locations (Power Only Bay Similar) Chapter 6. System Troubleshooting and Repair Page 6-23 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Front Door Removed in Illustration for Clarity Distribution Bays F1 (3A) Router F2 (3A) Distribution Bus Monitoring Circuit Card (Bus #1 and #2) F3 (3A) Distribution Bus Monitoring Circuit Card (Bus #3 and #4) Figure 6-8 Distribution Only Bay Fuse Locations Page 6-24 Chapter 6.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 Rectifier Fan Replacement The rectifier fans are not field-replaceable. If a fan fails, replace the rectifier as described in this chapter. Caution: In a system with NO redundant Rectifier Module, battery must have sufficient reserve to power the load(s) while the Rectifier Module is removed. Chapter 6.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) ADDING A BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE TO A PREVIOUSLY OPERATED SYSTEM This procedure details the steps to add a Battery Charge Digital Temperature Compensation Probe to a system that has been previously started, configured, and checked. Procedure 1) Refer to the separate Installation Manual, “Chapter 3.
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User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5877 Issue AQ, January 15, 2013 REMOVING A BATTERY CHARGE DIGITAL TEMPERATURE COMPENSATION PROBE FROM A PREVIOUSLY OPERATED SYSTEM This procedure details the steps to remove a Battery Charge Digital Temperature Compensation Probe from a system that has been previously started, configured, and checked. Procedure 1) In the Configure Menu, set the SLOPE = 0.vvvV C/F to NO TEMPERATURE COMPENSATION.
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Section 5877 Issue AQ, January 15, 2013 User Instructions Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) REVISION RECORD Issue Change Number (ECO) AA LLP035201 New AB LLP203036 LMS 12-Input Analog card added. MCA version 1.1.0 features added. MCA I/O cards added. AC LLP203895 Alarm, Reference, and Control Fuse Replacement section in TROUBLESHOOTING chapter updated. AD LLP205577 AE LLP209720 AF LLP210933 Updated for MCA version 2.0.0.
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NetPerform™ Optimization Services At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Technical Support Email DCpower.TAC@Emerson.com OSP.TAC@Emerson.com Phone 1.800.800.5260 Answers technical product and system questions; determines status of warranties and contractual agreements for repair.
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