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-48V DC Power System

Installation Guide

Section 5957 (Issue AM, March 26, 2014)

SPEC. NO.

MODEL

582140000

802NLDB

802NLEB

802NL-B

Summary of content (98 pages)

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NetSure™ -48V DC Power System Installation Guide Section 5957 (Issue AM, March 26, 2014) SPEC. NO.
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Business-Critical Continuity™, Emerson Network Power, and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ® ® Lorain and Vortex are registered trademarks of Emerson Network Power, Energy Systems, North America, Inc. NetSure™, NetSpan™, NetReach™, NetXtend™, and NetPerform™ are trademarks of Emerson Network Power, Energy Systems, North America, Inc. All other trademarks are the property of their respective owners.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Preface This document (Section 5957) provides an Installation Guide for Power System Models 802NLDB (208V Input Power/Distribution and Power Only Bays), 802NLEB (480V Input Power/Distribution and Power Only Bays, and 802NL-B (Distribution Only Bay); Spec. No. 582140000. This is a condense version of the Installation Instructions (Section 5876).
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Refer to drawing 031110100 for lug crimping information. Refer to drawings 031110200 and 031110300 for additional lug information. These are located in the Installation Manual.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Floor Mounting Hole Dimensions Primary and Secondary Power/Distribution Bays without PDSC (Power Only Bays Have the Same Hole Pattern) (all dimensions in inches) 0.750 X 2.000 SLOT (4 PLACES) 3/8-16 Floor Leveling Bolts 3.44 30.00 24.12 2.44 19.62 24.00 2.19 FRONT 2.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Floor Mounting Hole Dimensions Primary and Secondary Power/Distribution Bays with PDSC (all dimensions in inches) AC POWER DISTRIBUTION SERVICE CABINET 0.750 X 2.000 SLOT (4 PLACES) POWER/ DISTRIBUTION BAY 3/8-16 Floor Leveling Bolts 2.11 5.63 9.85 2.11 3/8-16 Floor Leveling Bolts 2.19 19.62 24.00 0.750 X 2.000 SLOT (4 PLACES) 3.44 30.00 24.12 2.44 2.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Floor Mounting Hole Dimensions Distribution Only Bay (all dimensions in inches) 3/8-16 Welded Nut (4) 31.375 27.625 25.875 23.250 19.500 26.625 19.500 24.000 30.000 25.375 3.063 1.750 1.875 2.750 4.063 5.937 0.812 Dia. (8 PLACES) Front Page 5 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No.
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Installation Guide Spec. No.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links (WITHOUT PDSC) POSITIVE BUSBAR LINK 3/8-16 x 1-1/2" Bolt 3/8" Belleville Lock Washer 3/8" Belleville Lock Washer (concave side of Belleville Lock Washers face each other) 3/8” Hardened Flat Washer (10 Places per Busbar) NEGATIVE BUSBAR LINK Slide Busbar Links Under Bays' Upright Channels.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing Power/Distribution Bay to Power/Distribution Bay Negative and Positive Busbar Links (WITH PDSC) POSITIVE BUSBAR LINK 3/8-16 x 1-1/2" Bolt 3/8" Belleville Lock Washer 3/8" Belleville Lock Washer (concave side of Belleville Lock Washers face each other) 3/8” Hardened Flat Washer (10 Places per Busbar) NEGATIVE BUSBAR LINK Slide Busbar Links Under Bays' Upright Channels.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Connecting Rectifier Mounting Position AC Input Connectors to PDSC (Lists 2 and 12 Only) to PCU Mtg. Pos. #1 A B C to PCU Mtg. Pos. #2 A B C to PCU Mtg. Pos. #3 A B C to PCU Mtg. Pos. #4 A B C to PCU Mtg. Pos. #5 A B C to PCU Mtg. Pos. #6 A B C to PCU Mtg. Pos. #7 A B C to PCU Mtg. Pos. #8 A B C to PCU Mtg. Pos. #9 A B C to PCU Mtg. Pos.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 1 STEP 1 Install “Main Positive Busbar” onto Bay’s Positive Busbar. Hand-tighten hardware. (1) Main Positive Busbar, P/N 554877 Note: Apply Electrical Anti-Oxidation Compound to Busbar Mating Surfaces.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 2 STEP 2 Install “Support Bar” and “Related Hardware” onto Top of Bay. (2) Threaded Insulator, P/N 245857200 Torque to 715 In-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 3 STEP 3 Install “Main Negative Busbar” onto Bay’s Negative Busbar. Hand-tighten hardware. (1) Main Negative Busbar, P/N 554875 Note: Apply Electrical Anti-Oxidation Compound to Busbar Mating Surfaces.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 4 STEP 4 Install “Horizontal Landing Negative Busbar” onto “Main Negative Busbar”. Torque to 180 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 5 STEP 5 Install "Threaded Insulators" onto "Horizontal Landing Negative Busbar".
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 6 STEP 6 Install "Horizontal Landing Positive Busbar" onto "Main Positive Busbar". (2) 5/8-11 x 1" Bolt, P/N 227655100 Torque to 715 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Horizontal Battery Input Busbar Assembly (P/N 554873) Assembly Procedure Step 7 STEP 7 Final Torque Rear Top of Bay Torque these connections to 180 in-lbs (20 places). Page 18 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay Busbar Shield Kit (P/N 528482) Assembly Procedure Page 19 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 1 STEP 1 Install "Threaded Insulators".
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 2A STEP 2A Install "Busbars". (see Step 2B for Bolt Hole Identification) (see Step 2C for Assembled View) * Use "Spacer Busbars" or "Spacer Insulators" on end bays or stand-alone bays. For multiple bays, 'sandwich' busbars of adjacent "Busbar Assemblies" together.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 2B STEP 2B Install "Busbars". (Bolt Hole Identification) Page 22 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 2C STEP 2C Install "Busbars". (Assembled Views) Spacer Busbars or Spacer Insulators Installed Previously Assembled Kit P/N 554873 Assembled Views No Spacer Busbars or Spacer Insulators. Busbars of Adjacent Assemblies 'Sandwich' and Bolted Together.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 3 STEP 3 Install "Cover" Mounting Standoffs. (2) Standoff, P/N 117843 (2) 1/4" Flat Washer, P/N 214110100 (2) 1/4" Lock Washer, P/N 215111100 (2) 1/4-20 x 1/2" Bolt, P/N 227640200 Torque to 84 in-lbs.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514688 or 514689) Assembly Procedure Step 4 STEP 4 (2) 1/4-20 x 1/2" Bolt, P/N 227640200 (2) 1/4" Lock Washer, P/N 215111100 Install "Covers". (2) 1/4" Flat Washer, P/N 214110100 P/N 514520 P/N 51452 Torque to 45 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691) Assembly Procedure Step 1 STEP 1 Install "Threaded Insulators".
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691) Assembly Procedure Step 2A STEP 2A Install "Busbars". (see Step 2B for Bolt Hole Identification) (see Step 2C for Assembled View) * Use "Spacer Busbars" or "Spacer Insulators" Note: Apply Electrical Anti-Oxidation on end bays or stand-alone bays.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691) Assembly Procedure Step 2B STEP 2B Install "Busbars". (Bolt Hole Identification) * Use "Spacer Busbars" or "Spacer Insulators" on end bays or stand-alone bays. For multiple bays, use "Spacer Busbars" and move out to 'bridge' between busbars of both Assemblies (see Assembled View).
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691) Assembly Procedure Step 2C Spacer Busbars STEP 2C or Spacer Insulators Install "Busbars". Installed (Assembled Views) Previously Assembled Kit P/N 554873 Assembled Views * Use "Spacer Busbars" or "Spacer Insulators" on end bays or stand-alone bays.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691) Assembly Procedure Step 3 STEP 3 Install "Cover" Mounting Standoffs. (2) Standoff, P/N 117843 (2) 1/4" Flat Washer, P/N 214110100 (2) 1/4" Lock Washer, P/N 215111100 (2) 1/4-20 x 1/2" Bolt, P/N 227640200 Torque to 45 in-lbs.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Ground (Load Return) Busbar Assembly (P/N 514690 or 514691) Assembly Procedure Step 4 DO NOT PERFORM THIS STEP if you are going to install "Load Return Lug Extension Busbar Assembly" P/N 514543 STEP 4 Install "Covers". (2) 1/4-20 x 1/2" Bolt, P/N 227640200 (2) 1/4" Lock Washer, P/N 215111100 (2) 1/4" Flat Washer, P/N 214110100 Torque to 45 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembly Procedure Step 1A STEP 1A Remove any previously installed bolts from these four locations Install "Load Return Lug Extension Busbar" (List 1 and 11 Bays). Note: Apply Electrical Anti-Oxidation Compound to all Busbar Mating Surfaces.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembly Procedure Step 2A PROCEDURE PROVIDED FOR REFERENCE ONLY, INSTALL BOLTS AS LUGS ARE INSTALLED TO BUSBAR STEP 2A Install "Lug Mounting Bolts" (List 1 and 11 Bays). (24*) 3/8-16 x 1-1/4" Bolt, P/N 227646800 * Quantities are per Kit, two Kits shown in Illustrations.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembly Procedure Step 3A STEP 3A Install "Covers" (List 1 and 11 Bays). (2*) 10-32 Lock Nut, P/N 104564 Rear Top of Bay (2*) 10-32 x 3/4" Tap Screw, P/N 218706500 * Parts are from the P/N 514688 or 514689 Kit. Quantities are per Kit, two Kits shown in Illustrations.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembly Procedure Step 1B STEP 1B Note: Apply Electrical Anti-Oxidation Compound to all Busbar Mating Surfaces. (1*) Busbar, P/N 514542 Install "Load Return Lug Extension Busbar" (List 2 and 12 Bays E/W List 30 or 31 PDSC). (8*) 3/8-16 x 3" Bolt, P/N 227647800 Torque to 180 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembly Procedure Step 2B STEP 2B Install "Lug Mounting Bolts" (List 2 and 12 Bays E/W List 30 or 31 PDSC). PROCEDURE PROVIDED FOR REFERENCE ONLY, INSTALL BOLTS AS LUGS ARE INSTALLED TO BUSBAR * Quantities are per Kit, two Kits shown in Illustrations.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay Load Return Lug Extension Busbar Assembly (P/N 514543) Assembly Procedure Step 3B STEP 3B Install "Covers" (List 2 and 12 Bays E/W List 30 or 31 PDSC). (2*) 10-32 Lock Nut, P/N 104564 Rear Top of Bay (2*) 10-32 x 3/4" Tap Screw, P/N 218706500 * Parts are from the P/N 514690 or 514691 Kit. Quantities are per Kit, two Kits shown in Illustrations.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 1 STEP 1 Install “Main Positive Busbar” onto Bay Positive Busbar. (1) Main Positive Busbar, P/N 554877 Note: Apply Electrical Anti-Oxidation Compound to busbar mating surfaces. Rear Top of Bay Do the following first before assembly: 1.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 2 STEP 2 Install “Support Bar” and “Related Hardware” onto Top of Bay. (2) Threaded Insulator, P/N 245857200 Torque to 715 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 3 STEP 3 Install “Main Negative Busbar” onto Bay Negative Busbar. Rear Top of Bay (1) Main Negative Busbar, P/N 554875 Note: Apply Electrical Anti-Oxidation Compound to busbar mating services.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 4 STEP 4 Install “Vertical Landing Negative Busbar” onto “Main Negative Busbar”. (6) 3/8-16 x 1-1/4” Bolt, P/N 227646800 Torque to 180 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 5 STEP 5 Install “Threaded Insulators” onto “Vertical Landing Negative Busbar”. (2) Threaded Insulator, P/N 245857200 Hand-tighten only. (2) 5/8-11 x 1-1/4” Threaded Rod, P/N 334315700 (2) Threaded Insulator, P/N 245857200 Hand-tighten only.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 6 STEP 6 Install “Vertical Landing Positive Busbar” onto “Main Positive Busbar”. (6) 3/8-16 x 1-1/4” Bolt, P/N 227646800 Torque to 180 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 7 STEP 7 Final Torque Rear Top of Bay Torque these connections to 180 in-lbs (20 places). Page 44 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Power/Distribution Bay External Top-Mount Vertical Battery Input Busbar Assembly (P/N 554874) Assembly Procedure Step 8 STEP 8 Install Shield (2) Standoff Insulator, P/N 117843 (1) Plastic Shield, P/N 548002 (4) 14-20 x 3/8” Pan Head Tap Screw, P/N 218708200 Assembled View Page 45 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Installing 218 Circuit Breakers, TPL Fuseholders, and Bullet Nose-Type Device Mounting Assemblies into Power/Distribution Bays Flat Washer Lock Washer 1/4-20 Nut Torque to 84 in-lbs Distribution Device Top Mounting Studs Distr.
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Installation Guide Spec. No.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Installing 218 Circuit Breakers and TPL Fuseholders into Distribution Only Bays Page 48 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing Load Lug Adapter Plates into Distribution Only Bays Rear View Rear View Rear cover panels removed in illustration for clarity.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing Load Lug Adapter Plates into Distribution Only Bays (continuation) Customer Supplied Lug (1) Spacer Busbar, P/N 528806 (2) 3/8-16 Hex Nut, P/N 228567100 (2) 3/8" Flat Washer, P/N 214204100 (1) 1/4-20 x 7/8" Bolt, P/N 227640500 (1) 1/4" Flat Washer, P/N 214110100 Torque to 84 in-lbs. Busbars P/O Dist. Bay Torque to 180 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Installing Load Lug Adapter Plates into Distribution Only Bays (continuation) Customer Supplied Lugs (4) 3/8-16 Hex Nut, P/N 228567100 (4) 3/8" Flat Washer, P/N 214204100 Busbars P/O Dist. Bay Torque to 180 in-lbs.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing Load Lug Adapter Plates into Distribution Only Bays (continuation) Customer Supplied Lugs Torque to 180 in-lbs. (8) 3/8-16 Hex Nut, P/N 228567100 (8) 3/8" Flat Washer, P/N 214204100 Busbars P/O Dist.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) 218 Circuit Breakers Lug Adapter Kits Lug Adapter Kits Distribution Only Bays Lug Adapter Kits Power/Distribution Bays 1.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Lug Adapter Kits Power/Distribution Bays 1.000" Lug Adapter Kits Distribution Only Bays 2.000" 3/8" Clearance Holes Lug Adapter P/N 513702, Kit P/N 520893 (see Notes 1, 2, 3) 1.000" Load Lug Adapter Plate for 3-Pole Devices 3-Pole 218 Circuit Breaker Assemblies 3/8" Clearance Hole 3-Position Lug Adapter Kit P/N 529131 (see Notes 5, 6, 7, 8) Lug Adapter Kits Power/Distribution Bays 1.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) TPL Fuses Lug Adapter Kits TPL Fuse GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover Fuseholder Assembly P/N 514403 Lug Adapter Kits Distribution Only Bays 3/8" Clearance Hole 1.000" Lug Adapter Kits Power/Distribution Bays 1.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 TPL Fuse GMT-18/100A Alarm Fuse and GMT-X Safety Fuse Cover Fuseholder Assembly P/N 514404 Lug Adapter Kits Distribution Only Bays Lug Adapter Kits Power/Distribution Bays 1.000" 2.000" 1.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing TPL Fuses, TLS/TPS Fuses, and Bullet Nose-Type Circuit Breakers Note: Load leads are connected to load busbars. These busbars provide 1/4-20 threaded holes on 5/8” centers for installation of customer provided two-hole lugs. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4”.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Installing the MCA Customer Alarm Relay Circuit Card(s) and MCA I/O Circuit Card(s) into Power/Distribution and Power Only Bays Power/Distribution Bay Shown, Power Only Bay Similar MCA Customer Alarm Relay Circuit Card P/N 514348. MCA I/O Circuit Card P/N 524550 Install in any position in seven-slot card cage in any bay. Component side faces left as viewed from the front.
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Installation Guide Spec. No.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Distribution Only Bay RTN Connection to System Monitoring and Control Section Front Door Removed in Illustration for Clarity Distribution Only Bay Connect BAT RTN to this Terminal Page 62 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) * Automatic internal sense when not connected. Note: If connected and removed, external A/D Volt Alarm activates. Clear alarm by updating inventory. Fuse @ 1-1/3 Amps External Voltage Input (for MCA Alarms and Meter Reading*) -VSense +VSense 1 Detail A Section 5957 Issue AM, March 26, 2014 ** Apply Test contact closure, then apply HVS or ESTOP closure to test these circuits. See MCA display to verify circuits operational.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) MCA Customer Alarm Relay Circuit Card P/N 514348 (Primary and/or Secondary Bays) NC K3 COM NO 18 9 NC COM K6 NO NC K2 COM NO NC COM K5 NO NC K1 COM NO NC COM K4 NO 10 1 Notes NC = Normally Closed COM = Common NO = Normally Open All relay contacts are shown with the relay deenergized.
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VERY LOW VOLTAGE HIGH VOLTAGE #2 TB1 1 MAJOR MINOR AC FAIL #2 10 TB1 #3 1 NC COM K4 NO NC COM K6 NO NC K1 COM NO 9 NC COM K5 NO 18 TEST/EQ RECT. FAIL 1 9 RECT. MINOR OVER CURRENT AC MAJOR BREAKER/FUSE BATTERY ON DISCHARGE HIGH VOLTAGE #1 RECT.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 LMS Local Port Introduction The LMS Local Port is provided via a USB to RS-232 Port Adapter Unit. The proper device driver must be installed on the computer to be connected to the USB port. Use one of the following procedures to install the device driver. Installing the USB Device Driver from the Furnished CD A device driver CD is supplied with the USB to RS-232 Port Adapter Unit.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Power/Distribution and Power Only Bays Frame Grounding Connection Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug with 1/4" bolt clearance holes on 5/8" centers Recm. Torque 1/4" Hardware using Belleville Lock Washer 60 in-lbs.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Distribution Only Bay Frame Grounding Connection 1/4" clearance holes on 5/8” centers are provided for installation of customer provided two-hole lug. 1/4" clearance holes on 5/8” centers are provided for installation of customer provided two-hole lug. Top View Distribution Only Bay Recm. Torque 1/4” Hardware using Belleville Lock Washer 60 in-lbs.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Load Connections to Power/Distribution Bays to Distribution: Bus #2 Position #36 Connect Load Leads Here (Load Lug Adapter Plates may be Required.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Load Return Connections to Optional Top-Mount Busbar Assemblies Recm. Torque 3/8" Hardware using Belleville Lock Washer, 180 in-lbs. 3/8" Hardware using flat washer and lock washer, 300 in-lbs. Top Front of Bay Page 73 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Load Connections to Distribution Only Bay Optional Bullet Device Panel Note: Load leads are connected to load busbars. These busbars provide 1/4-20 threaded holes on 5/8" centers for installation of customer provided two-hole lugs. Customer must provide lug mounting bolts and additional hardware. Bolt length: 3/4". Recm.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing and Wiring Optional Bullet Nose-Type 10-Position GMT Fuse Module (P/N 509128) DANGER Ensure leads are connected to proper polarity for the device installed, either a Distribution Device (load lead connection) or ground/return to GMT Module (ground connection).
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 AC Input Connections to Lists 2 and 12 Power/Distribution Bays (with PDSC) (One AC Feed) 480VAC (List A) or 208VAC (List B), 3 Phase, 60Hz Single Feed A B C Frame Ground Nuts to Secure Lugs and Lug Mounting Hardware (3/8-16 on 1" Centers) (Accessed from Inside Cabinet) 3/8-16 x 1.25 Studs (6) on 1" Centers for Installation of Customer Provided Lugs Recm.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Battery Connections to Power/Distribution Bays Recm. Torque 3/8" Hardware using Belleville Lock Washer 180 in-lbs, using flat washer and lock washer 300 in-lbs. Page 84 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 POSITIVE BATTERY (GROUND RETURN +48V) NEGATIVE BATTERY (SUPPLY -48V) Top Rear of Bay Recm. Torque 3/8" Hardware using Belleville Lock Washer 180 in-lbs, using flat washer and lock washer 300 in-lbs. Page 85 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) POSITIVE BATTERY (GROUND RETURN +48V) NEGATIVE BATTERY (SUPPLY –48V) Top Rear of Bay Recm. Torque 3/8” Hardware: Using Bellevile Washer 180 in-lbs. Using Flat Washer & Lock Washer 300 in-lbs Page 86 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Battery Connections to Power Only Bays 2.000" POSITIVE BATTERY (GROUND RETURN) 1.000" 1.000" NEGATIVE BATTERY (SUPPLY -48V) 3/8-16 Stud (40) Rear View Power Only Bays Page 87 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Battery Connection to Distribution Only Bays 3/8" Clearance Hole (22) 2.031" DC Input (Supply -48V) 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" 1.00" Rear View Distribution Bay Page 88 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Installing Rectifiers into Power/Distribution and Power Only Bays Install Rectifiers from top to bottom, starting with the top most mounting position. (In the MCA display messages, the Rectifiers are numbered from 1 to 10, starting with the top most position.) The Rectifier weighs approximately 40 lbs. Procedure 1) Remove the blank panel from the Rectifier mounting position. Save this panel.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Switch and Jumper Options Power/Distribution Bay Shown, Power Only Bay Similar Bus #1 Monitoring Circuit Card (behind panel) Bus #2 Monitoring Circuit Card (behind panel) SYSTEM MONITORING AND CONTROL SECTION MCA Circuit Card (Primary Bay) or Router Circuit Card (Secondary Bay) Page 90 This document is property of Emerson Network Power, Energy Systems, North America, Inc.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Distribution Only Bay Distribution Bays Front Door Removed in Illustration for Clarity Distribution Bus Monitoring Circuit Card Page 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) S1 ON = UP 1 2 3 4 MCA CIRCUIT CARD (P/N 509478) (PRIMARY BAY) J4 MCA DISTRIBUTION BUS MONITORING CIRCUIT CARD (P/N 524982) Setting Switch S1 on the MCA Circuit Card in the Primary Power/Distribution and Power Only Bay The individual switches of S1 have the following functions. Note that the switch ON position is the UP position.
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Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) Section 5957 Issue AM, March 26, 2014 Setting Jumper J4 on MCA Distribution Bus Monitoring Circuit Cards Note: If a jumper is changed on a live system, an alarm is generated. Update Inventory to clear the alarm. If the jumper is installed between the two pins of J4 on ALL MCA Distribution Bus Monitoring Circuit Cards, then there is NO A or B distribution designation in the MCA display of distribution items.
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Section 5957 Issue AM, March 26, 2014 Installation Guide Spec. No. 582140000 (Models 802NLDB, 802NLEB and 802NL-B) REVISION RECORD Issue Change Number (ECO) AA LLP203036 New AB LLP203842 P/N 528482 Busbar Shield Kit added. AC LLP203895 Populating distribution device restrictions added. AD LLP209720 Distribution Only Bays Added. AE LLP211532 Model number changed, 480V Rectifier changed. AF LLP215440 Implementation of new spiral bound covers.
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NetPerform™ Optimization Services At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Technical Support Email DCpower.TAC@Emerson.com OSP.TAC@Emerson.com Phone 1.800.800.5260 Answers technical product and system questions; determines status of warranties and contractual agreements for repair.
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