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PD588705000

Power Data Sheet

Spec. No. 588705000 (Model PSS4850-23GV)

Issue AP, September 12, 2013

Page 1 of 42

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SYSTEM OVERVIEW

Preface: This document provides power data and system application information for the following

module mounting shelf used in a NetSure™ Power System.

Model Spec. No. Description

PSS4850-23GV

588705000

Module Mounting Shelf

For rectifier and converter modules, refer to their separate instruction document as indicated

in the following table.

Model Spec. No. Description Document Number

R48-3200 1R483200

Rectifier Module (PCU)

(3200 watts)

UM1R483500E R48-3200e 1R483200E

High Efficiency Rectifier

Module (PCU), (3200 watts)

R48-3500e 1R483500E

High Efficiency Rectifier

Module (PCU), (3500 watts)

C400/48-3500e 1C400483500E

High Efficiency Converter

Module (3500 Watts)

UM1C400483500E

Description: A module mounting shelf and rectifier/converter modules, when used in a NetSure Power

System equipped with a controller, comprise a -48V DC Power System designed to power a

load while charging a positive grounded battery. This system is capable of operating in a

battery-less installation or off battery for maintenance purposes. The system is designed for

operation with the positive output grounded.

The NetSure Power System utilizing this equipment is an integrated power system containing

rectifiers/converters, intelligent control, metering, and monitoring. A NetSure Power System,

utilizing this equipment, typically consists of...

• Module Mounting Shelf

The system contains one or more

module mounting shelves, which houses

rectifier/converter modules. A shelf

option is available which also houses the

ACU+ Controller.

• Rectifier/Converter Modules

The system contains rectifier or converter

modules, which provide load power,

battery float current, and battery

recharge current during normal operating

conditions. Refer to the Rectifier

Instructions (UM1R483500E) or

Converter Instructions

(UM1C400483500E) for more information.

• Controller

The controller controls the operation of the rectifier and converter modules. The

controller also provides power system control, metering, monitoring, and alarm functions.

Note: This document does not describe the controller. Refer to the Power System SAG

(System Application Guide) or separate Controller User Manual for controller information.

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Summary of content (42 pages)

PAGE 1
PD588705000 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Issue AP, September 12, 2013 Home SYSTEM OVERVIEW Preface: This document provides power data and system application information for the following module mounting shelf used in a NetSure™ Power System. Model Spec. No. PSS4850-23GV 588705000 Description Module Mounting Shelf For rectifier and converter modules, refer to their separate instruction document as indicated in the following table. Description: Model Spec. No.
PAGE 2
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home General Specifications See detailed specifications starting on page 34. Family: Shelf Spec. No.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) TABLE OF CONTENTS SYSTEM OVERVIEW................................................................................................................................................. 1 MAIN COMPONENTS ILLUSTRATIONS .................................................................................................................. 5 LIST DESCRIPTIONS .................................................................
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) List 3, 32, 52, and 62 Module Mounting Shelf (208/240VAC Three Phase Input) ......................................... 21 List 11, 22, 53, and 63 Module Mounting Shelf (208/240VAC Single Phase Input) ...................................... 24 List 41 Module Mounting Shelf (400V DC Input) ............................................................................................
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home LIST DESCRIPTIONS List Numbers 588705000 List 1: Rectifier Module Mounting Shelf, 208/240VAC Single-Phase Input, AC Input Terminal Blocks Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) rectifier modules.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 588705000 List 11: Rectifier Module Mounting Shelf, 208/240VAC Single-Phase Input, AC Input Line Cords Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) rectifier modules.
PAGE 8
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 588705000 List 22: Rectifier Module Mounting Shelf, 208/240VAC Single-Phase Input, AC Input Line Cords Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) rectifier modules.
PAGE 9
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 588705000 List 32: Rectifier Module Mounting Shelf, 208/240VAC Three-Phase Input, AC Input Terminal Blocks Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) rectifier modules. ♦ This module mounting shelf is equipped with two (2) three-phase AC input circuits.
PAGE 10
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 588705000 List 41: Converter Module Mounting Shelf, 400V DC Input, DC Input Terminal Blocks Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) converter modules.
PAGE 11
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 588705000 List 51: Expansion Rectifier Module Mounting Shelf, 208/240VAC Single-Phase Input, AC Input Terminal Blocks Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) rectifier modules.
PAGE 12
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 588705000 List 53: Expansion Rectifier Module Mounting Shelf, 208/240VAC Single-Phase Input, AC Input Line Cords Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 437A/21000W). ♦ This module mounting shelf holds up to six (6) rectifier modules.
PAGE 13
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) 3) Order one (1) ACU+ controller, P/N 1M820DNA. 4) Refer also to “ACCESSORY DESCRIPTIONS”. Home 588705000 List 62: Main Rectifier Module Mounting Shelf, 208/240VAC Three-Phase Input, AC Input Terminal Blocks Features ♦ Provides one (1) Model PSS4850-23GV, Spec. No. 588705000 Module Mounting Shelf (-48V, 364A/17500W).
PAGE 14
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Also provided is the IB2 ACU+ interface board which provides eight (8) programmable form-C relay outputs, eight (8) programmable binary inputs, and two (2) temperature inputs. Restrictions ♦ Home Line cord option can only be used up to 40°C ambient. Relay rack mounting angles fixed at 6” front projection.
PAGE 15
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home ACCESSORY DESCRIPTIONS Rectifiers High Efficiency Rectifier Module (PCU), P/N 1R483500E Features ♦ Provides one (1) Model R48-3500e, Spec. No. 1R483500E, 3500 watt / -48 volt rectifier module. ♦ Refer to the Rectifier Instructions (UM1R483500E) for more information.
PAGE 16
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Converters High Efficiency DC-DC Converter Module, P/N 1C400483500E Features ♦ Provides one (1) Model C400/48-3500e, Spec. No. 1C400483500E, 3500 watt / 400 to -48 volt DC-DC converter module. ♦ Refer to the Converter Instructions (UM1C400483500E) for more information. Restrictions For use in List 40, 41, and 42 shelves. Ordering Notes 1) Order as required.
PAGE 17
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Adding Additional Shelf in Field Output Busbar Kit Home Features Kit to tie the DC output busbars in a field installed module mounting shelf to the DC busbars in a Spec. No. 582126000 or 582127000 NetSure Power System. Restrictions Not for use with List 51, 52, 53, 61, 62, or 63. Ordering Notes 1) Order kit P/N 529139 for each module mounting shelf to be added in the field.
PAGE 18
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS Shelf Frame Grounding Connection Home Located at the rear of the shelf are terminals for a grounding connection. See Table 1 for recommended frame grounding wire size and Figure 1, Figure 2, Figure 3, Figure 4, Figure 7, or Figure 8 for terminal location.
PAGE 19
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Holes for 3/4" Conduit Fitting (AC Input) Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 1 2 3 4 5 6 Rear View Holes for 3/4" Conduit Fitting (AC Input) Rectifier Module (PCU) Mounting Slots (front view) Wire Size Capacity: 10-24 AWG. Recommended Torque: 10 in-lbs.
PAGE 20
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Hole for 1" Conduit Fitting (AC Input) Rear View (List 51 shown) Rect. Rect. Rect. Rect. Rect. Rect.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) List 3, 32, 52, and 62 Module Mounting Shelf (208/240VAC Three Phase Input) Refer to Table 3 for recommended wire size and Figure 3 or Figure 4 for terminal location.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Holes for 3/4" Conduit Fitting (AC Input) Rect. Rect. Rect. Rect. Rect. Rect. (PCU) (PCU) (PCU) (PCU) (PCU) (PCU) 1 2 3 4 5 6 Rear View Holes for 3/4" Conduit Fitting (AC Input) Rectifier Module (PCU) Mounting Slots (front view) Rear View Wire Size Capacity: 6-14 AWG. Recommended Torque: 18 in-lbs. AC IN Feed 2 (Rectifier Modules 4-6) (ØA) (ØB) Wire Size Capacity: 6-14 AWG.
PAGE 23
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Hole for 1" Conduit Fitting (AC Input) Rear View (List 52 shown) Rect. Rect. Rect. Rect. Rect. Rect. 1 2 3 4 5 6 Hole for 1" Conduit Fitting (AC Input) Rectifier Module Mounting Slots (front view) Rear View (List 52 shown) TB2 FRAME GROUND CONNECTION ONE 10-32 X 3/4" STUD AND HARDWARE, PER SIDE. Recommended torque: 23 in-lbs.
PAGE 24
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) List 11, 22, 53, and 63 Module Mounting Shelf (208/240VAC Single Phase Input) Refer to Table 4 for recommended wire size and Figure 5 or Figure 6 for terminal location.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Rect. Rect. Rect. Rect. Rect. Rect.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Rect. Rect. Rect. Rect. Rect. Rect.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home List 41 Module Mounting Shelf (400V DC Input) Refer to Table 5 for recommended wire size and Figure 7 for terminal location.
PAGE 28
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Holes for 3/4" Conduit Fitting (Input) Conv. Conv. Conv. Conv. Conv. Conv. 1 2 3 4 5 6 Rear View Holes for 3/4" Conduit Fitting (Input) Converter Module Mounting Slots (front view) Rear View Wire Size Capacity: 10-20 AWG. Recommended Torque: 10 in-lbs.
PAGE 29
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home List 42 Module Mounting Shelf (400V DC Input) Refer to Table 6 for recommended wire size and Figure 8 for terminal location.
PAGE 30
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Holes for 3/4" Conduit Fitting (Input) Conv. Conv. Conv. Conv. Conv. Conv. 1 2 3 4 5 6 Rear View Holes for 3/4" Conduit Fitting (Input) Converter Module Mounting Slots (front view) Rear View Wire Size Capacity: 6-14 AWG. Recommended Torque: 18 in-lbs. 400VDC IN Feed 2 (Converter Modules 4-6) + + - - 40 Fe (C Mo 1-3 FRAME GROUND CONNECTION ONE 10-32 X 3/4" STUD AND HARDWARE.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home DC Output Connections Shelf DC output is connected via busbars to a NetSure Power System. No wire size or lug recommendations provided here. Refer to Figure 9 and Figure 10. External Alarms Connections Shelf external alarms are provided via the Controller. Refer to the associated power system documentation for external alarm information. No wire size recommendations provided here.
PAGE 32
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Rear View Alarm & Control Connections Between Shelves and Controller to Controller if Top Shelf or to Shelf Mounted Above 1/4-20 Captive Fastener (4 Places, 2 per Polarity) 1.00" to Shelf Mounted Below 1.
PAGE 33
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Rear View (List 51 shown) Alarm & Control Connections Between Shelves and Controller System using these shelves may provide a jumper to bring bottom connector up to top. termination plug located in this connector Positive Output Busbar (+) Negative Output Busbar (-) Shelf(s) DC output lug termination busbars provided with the associated power system.
PAGE 34
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home SPECIFICATIONS Note: Refer to the separate System Application Guide (SAG) of the associated Power System for the following: • • • • • MCA Controller specifications and factory default settings. ACU+ Controller specifications and factory default settings. All external alarms. All external controls. Local status and alarm indicators other than those provided on the rectifier and converter modules. 1.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Clearance requirements are: a) Recommended minimum aisle space clearance for the front of the unit is 2' 6". b) See Paragraph 3.1.5 for minimum rear spacing requirements. Note: Minimum rear spacing specified for ventilation may not permit installation and maintenance of the system. Recommended minimum aisle space clearance for the rear of each bay is 2’ 0” to allow for installation and maintenance. 1.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home MECHANICAL SPECIFICATIONS Overall Dimensions Module Mounting Shelf (List 1, 3, and 11) List 1 Shown. Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Shelf Net: 17 Shipping: 18 Rectifier Module Net: 7 Shipping : 8 1.484 3. Finish: Shelf and Rectifier Module Bodies: Bright Zinc Plating (M500-53) Rectifier Module Face Plates: Textured Gray (M500-147) 2.250 1.
PAGE 37
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Module Mounting Shelf (List 22, 31, 32, 41, and 42) List 31 Shown. Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Shelf Net: 17 Shipping: 18 Rectifier/Converter Module Net: 7 Shipping : 8 1.484 3. Finish: Shelf and Module Bodies: Bright Zinc Plating Module Face Plates: Textured Gray 2.250 1.484 4.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Module Mounting Shelf (List 21 and List 40) List 21 Shown. Notes: 1. All dimensions are in inches, unless otherwise specified. 1.484 2.250 1.484 2. Weight in LBS. Shelf Net: 17 Shipping: 18 Rectifier/Converter Module Net: 7 Shipping : 8 3. Finish: Shelf and Module Bodies: Bright Zinc Plating Module Face Plates: Textured Gray 4.
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PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Module Mounting Shelf (61, 62, and 63) List 61 Shown. Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Shelf Net: 24 Shipping: 25 Rectifier Module Net: 7 Shipping: 8 ACU+ Controller Net: 2.2 Shipping: 3.2 3. Finish: Shelf and Rectifier Module Bodies: Bright Zinc Plating Rectifier Module Face Plates: Textured Gray 4.
PAGE 40
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home Module Mounting Shelf (List 51, 52, and 53) List 51 Shown. Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Shelf Net: 21 Shipping: 22 Rectifier Module Net: 7 Shipping: 8 3. Finish: Shelf and Rectifier Module Bodies: Bright Zinc Plating Rectifier Module Face Plates: Textured Gray 4. Mounting angles are positioned for a fixed 6-inch front projection mounting. 1.
PAGE 41
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home RELATED DOCUMENTATION Spec. No. 588705000 Module Mounting Shelf Schematic Diagram: Wiring Diagram: SD588705000 T588705000 Rectifiers (1R483200, 1R483200E, 1R483500E) Rectifier User Instructions: UM1R483500E Converters (1C400483500E) Converter User Instructions: UM1C400483500E Spec. No.
PAGE 42
PD588705000 Issue AP, September 12, 2013 Power Data Sheet Spec. No. 588705000 (Model PSS4850-23GV) Home REVISION RECORD Issue Change Number (ECO) AA LLP205300 New 05/17/2006 John Jasko AB LLP207736 Miscellaneous updates per marketing. 01/11/2007 John Jasko AC LLP207874 AC input terminal block changed. Wire size capacity updated. 05/04/2007 John Jasko AD LLP208864 Revised aisle space clearance requirements in Specifications section. Corrected heat dissipation data in Para. 1.2.4 and 1.2.