Power System System Application Guide

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SAG582135000

System Application Guide

Spec. No. 582135000 (Model LXP48F1)

Issue AE, January 31, 2007

Page 1 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SYSTEM OVERVIEW

Description: -48VDC power system @ up to 555 Amperes, 25000 Watts max.

The Model LXP48F1 is a complete Power System containing power conversion,

intelligent monitoring and control, and distribution. An LXP Power System typically

consists of...

• Distribution Cabinets

The system always includes a minimum of one Distribution Cabinet, which

provides DC distribution through fuses and/or circuit breakers.

A variety of distribution options are available that provide combinations of load

distribution, and Low Voltage Load or Battery Disconnect. Each Distribution

Cabinet accepts Bullet Nose-type circuit breakers and TPS/TLS-type fuse

holders.

• Power Shelf

The system can include from one to three front access Power Shelves. The

Main Power Shelf houses the MCA and up to five (5) PCUs. Expansion Power

Shelves each house up to six (6) PCUs.

• MCA

Located in the Main Power Shelf, the Meter-Control-Alarm assembly (MCA)

controls the operation of all PCUs (17 max.) and provides system metering,

control, and alarm functions. The MCA features a Web Interface for

comprehensive remote monitoring and control capability.

• PCUs

Housed in the Power Shelves, the Power Conversion Units (PCUs) provide load

power, battery float current, and battery recharge current during normal operating

conditions.

Home

Summary of content (43 pages)

PAGE 1
SAG582135000 System Application Guide Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007 Home SYSTEM OVERVIEW Description: -48VDC power system @ up to 555 Amperes, 25000 Watts max. The Model LXP48F1 is a complete Power System containing power conversion, intelligent monitoring and control, and distribution. An LXP Power System typically consists of...
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Family: LXP Spec. No.: 582135000 Model: LXP48F1 Output Voltage: -48 Volts DC System Output Capacity: System (Three Power Shelves): 555 Amperes, 25500 Watts max. (208/240V) 277.5 Amperes, 12750 Watts max. (120V) Main Power Shelf: 163 Amperes, 7500 Watts max. (208/240V) 81.5 Amperes, 3750 Watts max. (120V) Expansion Power Shelf: 196 Amperes, 9000 Watts max.
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System Application Guide Spec. No.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) TABLE OF CONTENTS System Overview Picture List Information Accessory Information List of Parts Specifications Physical Size Information Related Documentation SYSTEM OVERVIEW................................................................................................................................................ 1 TABLE OF CONTENTS ...............................................................
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Cables ................................................................................................................................................................. 31 RJ-45 MCA Control Bus Cable......................................................................................................................... 31 MCA Control Bus Interconnect Cable ..................................................
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home LIST INFORMATION (If viewed electronically, more detailed information is available for each option by clicking on the desired number in the column entitled List No. in the table below.) Main List Numbers Mounting Positions (1U = 1-3/4”) Notes 2 per shelf, 6 max.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home List Descriptions List 1: Model LXP9000SHF Integrated Power System List of Parts Features ♦ Complete LXP Integrated Power System platform, provides Main Power Shelf, MCA, up to two Expansion Power Shelves, and up to 17 PCUs. ♦ For more information, refer to System Application Guide SAG589200100.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home List of Parts List 93: Battery Tray, Pre-cabled Features ♦ Provides one battery tray that mounts four (4) 12V front terminal VLRA batteries. Batteries are configured as one (1) 48V string. Battery cabling is factory-connected to Power System main bus. ♦ Accepts various Valve Regulated Lead Acid (VLRA) batteries. See Ordering Notes below. ♦ Tray dimensions are 21.3” wide X 22.4” deep.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 4) Specify rack spacing of 7U (12.25”) or 8U (14”) between trays and above top tray as required for battery clearance. See table above. Home 5) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home List BD: Distribution Cabinet (18) Fuse/Circuit Breaker Positions with Low Voltage Battery Disconnect and Battery Shunt List of Parts Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home List BL: Distribution Cabinet List of Parts (18) Fuse/Circuit Breaker System Positions with Low Voltage Battery Disconnect, Battery Shunt and Load Shunt Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home List BS: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with Battery Shunt List of Parts Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home List GA: Distribution Cabinet List of Parts (20) GMT Fuse System Positions with Split Bus Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C. Total Distribution: 30A per bus, 60A total @ +65°C Battery Recharge Current: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C. Battery Terminals as Remote Feed: 103A @ +40°C; 95A @ 50°C; 50A @ +65°C.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home List LB: Distribution Cabinet List of Parts (18) Fuse/Circuit Breaker Positions with Low Voltage Load Disconnect, Battery Shunt and Load Shunt Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home List LD: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with Low Voltage Load Disconnect and Load Shunt List of Parts Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home List LS: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with Load Shunt List of Parts Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home List LX: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with Battery Shunt and Load Shunt List of Parts Features ♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max. Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home ACCESSORY INFORMATION Distribution Devices Bullet Nose Type Circuit Breakers Each circuit breaker plugs into a single mounting position. Ordering Notes 1) Order circuit breakers per Table 1. Note: Load should not exceed 80% of device rating. Caution: A circuit breaker with a rating greater than 75 amperes SHALL HAVE an empty mounting position between it and any other overcurrent protective device.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home TPS/TLS-Type Fuses A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type fuse. This fuseholder plugs into a single mounting position on the compatible distribution bus options described in this document. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the distribution fuse opens.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Plug-In GMT Fuse Distribution Assembly (Part No. 524679) (10) GMT Alarm-Type Fuse Positions Features ♦ Mounts in (5) distribution positions of any Distribution Cabinet. ♦ 30A Maximum Capacity ♦ Provides (10) Load Distribution Fuse Positions (0.25 to 15A GMT Alarm-Type Fuses) ♦ Screw clamp type terminals ♦ Includes 10 dummy fuses equipped with safety fuse covers.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home Plug-In GMT Fuse Distribution Assembly (Part No. 528920) (6) GMT Alarm-Type Fuse Positions Features ♦ Mounts in (2) bullet nose distribution positions. ♦ 30A Maximum Capacity. ♦ Provides (6) Load Distribution Fuse Positions (0.25 to 15A GMT Alarm-Type Fuses). ♦ Screw clamp type terminals. ♦ Includes (6) dummy fuses equipped with safety fuse covers.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Alarm-Type Fuses Note: When used for power distribution, load should not exceed 80% of device rating.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home Recommended Wired Size and Lugs Distribution (Load) Wire Sizes and Lugs—List BD, BL, BS, LB, LD, LS, LX Features ♦ In each Distribution Cabinet, lug-terminated load conductors are connected to the distribution fuseholder or circuit breaker mounting positions and the ground busbar.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 5 Wire Size / Loop Length Combination Calculated using 65°C Ambient Operating Temperature. 6 Load lugs are one-hole for 1/4" bolt clearance. Load Return lugs are two-hole for 1/4" bolt clearance on 5/8" centers. Refer to drawing 031110100 for lug crimping information.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Maximum Current (Amps) Ambient Loop Loop Operating Length (Ft) Length (Ft) Temperature (1) 1.0 Volt Drop (2) 0.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) Maximum Current (Amps) 163 155 110 SAG582135000 Issue AE, January 31, 2007 Ambient Loop Loop Operating Length (Ft) Length (Ft) Temperature (1) 1.0 Volt Drop (2) 0.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Relay Rack Options The Power System is factory mounted to the relay rack specified when ordered.
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System Application Guide Spec. No.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Relay Rack Floor Mounting Dimensions Note: All dimensions are in inches. 24.375 2.437 3.750 20.125 17.500 0.812 Dia. (8 Places) 15.000 12.531 9.875 1.234 2.562 Masked for Frame Ground Lug 0.281 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places) Part Nos. 524913, 524914, 524915, 534821 24.750 1.125 22.500 0.437 Dia. (12 Places) 1.00 2.00 2.00 15.000 5.00 Masked for Frame Ground Lug 0.281 Dia.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home Cables RJ-45 MCA Control Bus Cable Features ♦ Category 5 Straight Through cable terminated at each end with an RJ-45 plug. ♦ Required for MCA control bus interconnections between Distribution Cabinets, from a Distribution Cabinet to a Load Shed Card, or between Load Shed Cards. ♦ Cable identification color is blue.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Ordering Notes 1) For a replacement plug, order P/N 524653. Battery Temperature Probe This system can be used with one or more Battery Temperature Probes. Probe must be mounted near or on the battery to sense battery temperature.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home LIST OF PARTS (This Stocklist may not list every component contained in each List.) LIST NUMBER 1 61 62 93 BD BL BS GA LB LD LS LX QTY.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home SPECIFICATIONS Note: For all List 1 specifications, including Power Shelves, PCUs and MCA, refer to System Application Guide SAG589200100. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system. For all Part No. 528927 Load Shed Card specifications, refer to Section 5985.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home PHYSICAL SIZE INFORMATION Distribution Cabinet Dimensions—Lists BD, BL, BS, LB, LD, LS, LX Note: For overall dimensions of List 1 Power Shelves, refer to SAG589200100. NOTES : 1. All dimensions are in inches. 12.000 5.000 2. Weight of Distribution Cabinet with Circuit Breakers (In Pounds): Net: 33 Shipping: 3.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Distribution Cabinet Electrical Connection Locations and Dimensions— Lists BD, BL, BS, LB, LD, LS, LX Notes: 1. For electrical connection locations and dimensions of List 1 Power Shelves, refer to SAG589200100. 2. All dimensions are in inches. 3. Distribution and battery cabling to exit cabinet through top panel.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Distribution Cabinet Dimensions—List GA NOTES : 1. All dimensions are in inches. 2. Weight (In Pounds). Net: 15 Shipping: 19 12.000 3. Finish : Body: Bright Zinc Front Panel: Textured Cool Gray (M500-146) 5.000 TOP VIEW See Mounting Angle Detail 17.380 1.718 RIGHT SIDE VIEW 18.250 19.000 22.250 23.000 FRONT VIEW MOUNTING ANGLE DETAIL 0.234 LEFT SIDE VIEW 0.251 0.251 0.734 0.250 x 0.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Distribution Cabinet Electrical Connection Locations and Dimensions— List GA BATTERY & LOAD WIRING EXIT ENTRANCE FOR INPUT CABLING (SIDE OR BOTTOM) RIGHT SIDE VIEW LEFT SIDE VIEW INPUT See Detail A Input Return (+) -48V Input (-) POS (+) NEG (-) TOP VIEW (COVER REMOVED) LOAD CONNECTIONS See Detail C on following page. DETAIL A 0.625 BATTERY See Detail B DETAIL B 1/4-20 X 0.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home Wireway Dimensions—List 61 and 62 8.120 5.000 TOP VIEW LIST 61 & 62 See Mounting Angle Detail NOTES : 1. All dimensions are in inches. 2. Weight (In Pounds): List 61: Net: 4 Shipping: List 62: Net: Shipping: 3. Finish : Body: Bright Zinc Front Panel: Textured Warm Gray (M500-146) 1.750 21.380 22.250 RIGHT SIDE VIEW LIST 61 Alarm & Control Wiring Entrance. Bushing I. D. = 0.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home Dimensions of System Configured with List 93 Battery Trays Notes: 1. Three trays shown as example. Max. available per rack: five. 2. Dimensions are in inches. 3. Net Weight Per Tray, Less Batteries: With Circuit Breaker Option: 33 lbs. Without Circuit Breaker Option: 29 lbs. Optional Battery Disconnect Circuit Breakers. Shown on Right Side. Available on Either Side. 9.781 12.25 or 14.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Overall Dimensions – Part No. 528927 Load Shed Card 0.781 1.250 Top View 3.000 0.250 DIA. (5 PLACES) 2.187 R 0.125 R 0.250 (2 PLACES) J3 CAN INTERFACE DOWN 1.000 TB4 TB2 POWER PIN 12 1 BAT NO 2 GND K8 C 3 RTN NC NO K7 C NC NO K6 C NC NO K5 C NC 1.000 1.000 J2 UP 7.250 LOAD SHED CARD 1.000 TB1 PIN 12 NO K4 C NC NO K3 C NC NO K2 C NC NO K1 C NC STATUS 1.000 1.000 0.625 7.
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SAG582135000 Issue AE, January 31, 2007 System Application Guide Spec. No. 582135000 (Model LXP48F1) Home RELATED DOCUMENTATION System Application Guide: SAG589200100 (Model LXP9000SHF Integrated Power System, includes all PCU & MCA specifications.) Schematic Diagrams: SD582135000 (LXP Power System, Spec. No. 582135000) SD589200100 (Model LXP9000SHF LXP Integrated Power System) SD521036 (Distribution Cabinets) Wiring Diagrams: T582135000 (LXP Power System, Spec. No.
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System Application Guide Spec. No. 582135000 (Model LXP48F1) SAG582135000 Issue AE, January 31, 2007 Home REVISION RECORD Issue Change Number (ECO) AA LLP202685 AB LLP205194 AC LLP205652 AD LLP206694 AE LLP207759 Description of Change New. Added List 61, 62, GA. Revised max. number of List 93. Added restriction to List 1. Added Load Shed Card and RJ-45 MCA control bus cables to Accessories. Added SD582135100, T582135100 and Section 5985 to Related Documentation.