User Manual
Table Of Contents
- Important Safety Instructions
- SAVE THESE INSTRUCTIONS
- 1.0 Introduction
- 2.0 Startup
- 3.0 Operation with iCOM Control
- 4.0 Liebert iCOM Display Components and Functions
- Figure 2 Liebert iCOM display components
- Table 1 Keyboard icons and functions
- Figure 3 Liebert iCOM default screen symbols
- 4.1 Navigating Through the Liebert iCOM Display
- 4.2 Changing Operational Settings
- 4.3 Changing Liebert iCOM’s Display Settings
- 4.4 Graphical Data Record
- 4.5 Liebert iCOM Service Menu Icons and Legend
- 4.6 Wiring for Unit-to-Unit Communications—U2U
- 4.7 Entering Network Setup Information
- 4.8 Viewing Multiple Units with a Networked Large Display
- 5.0 Operation
- 6.0 Alarm Descriptions
- 6.1 Standard Alarms
- 6.1.1 Change Filter
- 6.1.2 Compressor Overload
- 6.1.3 High Head Pressure
- 6.1.4 High Humidity
- 6.1.5 High Humidity and Low Humidity (Simultaneously)
- 6.1.6 High Temperature
- 6.1.7 High Temperature and Low Temperature (Simultaneously)
- 6.1.8 Humidifier Problem
- 6.1.9 Loss of Air Flow
- 6.1.10 Loss of Power
- 6.1.11 Low Humidity
- 6.1.12 Low Suction Pressure
- 6.1.13 Low Temperature
- 6.1.14 Main Fan Overload
- 6.1.15 Short Cycle
- 6.2 Optional Alarms
- 6.3 Set Alarms—User Menus
- 6.1 Standard Alarms
- 7.0 Component Operation and Maintenance
- 7.1 System Testing
- 7.2 Filters
- 7.3 Blower Package
- 7.4 Refrigeration System
- 7.4.1 Suction Pressure
- 7.4.2 Discharge Pressure
- 7.4.3 Superheat
- 7.4.4 Thermostatic Expansion Valve
- 7.4.5 Hot Gas Bypass Valve—Not Available on Digital Scroll Units
- 7.4.6 Air Cooled Condenser
- 7.4.7 Water/Glycol Cooled Condensers
- 7.4.8 Motorized Ball Valve—Digital Scroll Compressor
- 7.4.9 Regulating Valve—Scroll Compressor
- 7.4.10 Drycooler Settings
- 7.4.11 Compressor Oil
- 7.5 Compressor Replacement
- 7.6 Facility Fluid and Piping Maintenance for Water and Glycol Systems
- 7.7 Humidifier
- 8.0 Troubleshooting
- Table 12 Blower troubleshooting
- Table 13 Chilled water troubleshooting
- Table 14 Compressor and refrigeration system troubleshooting
- Table 15 Dehumidification troubleshooting
- Table 16 Glycol pump troubleshooting
- Table 17 Infrared humidifier troubleshooting
- Table 18 Steam generating humidifier troubleshooting
- Table 19 Reheat troubleshooting
- 9.0 Monthly Maintenance Inspection Checklist
- 10.0 Semiannual Maintenance Inspection Checklist
1
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that should be followed during the installation
and maintenance of the Liebert Challenger 3000/Liebert Challenger ITR with Liebert iCOM. Read
this manual thoroughly before attempting to install or operate this unit.
Only qualified personnel should move, install or service this equipment.
Adhere to all warnings, cautions and installation, operating and safety instructions on the unit and in
this manual. Follow all operating and user instructions.
!
WARNING
Risk of electric shock. Can cause injury or death.
Disconnect local and remote power supplies before working within.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The Liebert iCOM microprocessor does not isolate power from the unit, even in the “Unit Off”
mode. Some internal components require and receive power even during the “Unit Off” mode
of Liebert iCOM control.
The factory-supplied optional disconnect switch is inside the unit. The line side of this switch
contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic.
Follow all local codes.
!
WARNING
Risk of explosive discharge from high-pressure refrigerant. Can cause injury or death.
This unit contains fluids and gases under high pressure. Relieve pressure before working with
piping.
!
WARNING
Risk of refrigerant system rupture or explosion from overpressurization. Can cause
equipment damage, injury or death.
If a pressure-relief device is not provided with the condenser unit, the system installer must
provide and install a discharge pressure-relief valve rated for a maximum of 500 psig (34bar)
in the high side refrigerant circuit. Do not install a shutoff valve between the compressor and
the field installed relief valve.
One or more additional pressure-relief valves are required downstream of any and all
field-installed isolation valves. Do not isolate any refrigerant circuits from overpressurization
protection.
For systems requiring EU CE compliance (50Hz), the pressure-relief valve must be CE
certified to the EU Pressure Equipment Directive by an EU “Notified Body.”
NOTE
A pressure-relief valve is provided with Liebert Lee-Temp
™
condensers. A fusible plug is
provided on Liebert Fan Speed Control condensers. The Liebert indoor cooling unit has a
factory-installed high pressure safety switch in the high side refrigerant circuit.