Instruction Manual HAS60E-IM-HW 04/2008 Instruction Manual Chemiluminescence Detector CLD Analyzer Module (combined with NGA 2000 Platform, MLT, CAT 200 or TFID Analyzer) 2nd Edition 04/2008 www.EmersonProcess.
CLD Chemiluminescence Detector Instruction Manual HAS60E-IM-HW 04/2008 ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Emerson Process Management (Rosemount Analytical) designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Table of Contents PREFACE ........................................................................................................................... P - 1 DEFINITIONS ..................................................................................................................... P - 1 SAFETY INSTRUCTIONS WIRING AND INSTALLATION OF THIS APPARATUS ....... P - 2 OPERATING AND MAINTAINING THIS APPARATUS ..............................................
Instruction Manual NGA 2000 CLD HAS60E-IM-HW June 2007 SECTION 2 INSTALLATION .............................................................................................. 2 - 1 2-1 UNPACKING ............................................................................................................... 2 - 1 2-2 ASSEMBLY ................................................................................................................. 2 - 1 2-3 LOCATION ....................................................
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD c. Relay Outputs Setup ............................................................................................ 3 - 12 Output number: .................................................................................................................. 3 - 12 Invert signal: .......................................................................................................................3 - 12 Choose source module... ..............................
Instruction Manual NGA 2000 CLD HAS60E-IM-HW June 2007 SECTION 6 REPLACEMENT PARTS ............................................................................... 6 - 1 6-1 MATRIX ...................................................................................................................... 6 - 1 6-2 REPLACEMENT PARTS ............................................................................................ 6 - 2 SECTION 7 RETURN OF MATERIAL ......................................................
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the NGA 2000 CLD and the System Accessories of the NGA 2000 System. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD IMPORTANT SAFETY INSTRUCTIONS WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards. 1.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD OPERATING AND MAINTAINING THIS APPARATUS This instrument has left the factory in compliance with all applicable safety regulations. To maintain this operating condition, the user must strictly follow the instructions and consider the warnings in this manual or provided on the instrument. Before switching on the instrument, verify that the electrical supply voltage matches the instrument´s operating voltage as set in the factory.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SAFETY SUMMARY If this equipment is used in a manner not specified in these instructions, protective systems may be impaired. AUTHORIZED PERSONNEL To avoid loss of life, personal injury and damage to this equipment and on-site property, do not operate or service this instrument before reading and understanding this instruction manual and receiving appropriate training. Save these instructions.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD WARNING OVERBALANCE HAZARD This analyzer module may tip instrument over if it is pulled out too far and the Platform is not properly supported. CAUTION Tampering with or unauthorized substitution of components may adversely affect the safety of this instrument. Use only factory documented/approved components for repair.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD WARNING Before opening gas paths they must be purged with ambient air or neutral gas (N2) to avoid hazards caused by toxic, flammable, explosive or harmful to health sample gas components! WARNING INTERNAL UV SOURCE ! Ultraviolet light from the ozone generator can cause permanent eye damage ! Do not look directly at the ultraviolet source ! Use of ultraviolet filtering glases is recommended.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD GASES AND GAS CONDITIONING (SAMPLE HANDLING) WARNING Take care of the safety instructions applicable for the gases (sample gases, test gases and ozonator air)! CAUTION PRESSURIZED GAS This module requires periodic use of pressurized gas. See General Precautions for Handling and Storing High Pressure Gas Cylindes, page P-6. CAUTION EXTERNALLY RESTRICT SAMPLE FLOW TO LESS THAN 2,200 cc/min. No restrictor is provided in the inlet of this module.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD ELECTROSTATIC DISCHARGE CAUTION The electronic parts of the Analyzer Module can be irreparably damaged if exposed to electrostatic discharge (ESD). The instrument is ESD protected when the covers have been secured and safety precautions observed. When the housing is open, the internal components are not ESD protected anymore.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association´s „Handbook of Compressed Gases“ published in 1981. Compressed Gas Association 1235 Jefferson Davis Highway Arlington, Virginia 22202 Used by Permission 1. Never drop cylinders or permit them to strike each other violently. 2.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD DOCUMENTATION The following CLD instruction materials are available. Contact Customer Service Center or the local representative to order.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD GLOSSARY OF TERMS Analyzer Module The module that contains all sensor/detector components for development of a Primary Variable signal; includes all signal conditioning and temperature control circuitry. Backplane The interconnect circuit board which the Controller Board, Power Supply, Analyzer Module power and network cables, I/O Modules and Expansion Modules plug into. Control Module The Operator Interface plus the Controller Board.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Primary Variable The measured species concentration value from an Analyzer Module. Secondary Variable Data placed on the network by a module regarding current status, e.g., sample flow, temperature and pressure. Softkeys The five function softkeys located below the front panel display; they assume the function displayed directly above each on the display, a function dictated by software.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD ANALYZER SYSTEM ARCHITECTURE The platform/MLT´s front panel can act as operator interface for a stand-alone analyzer or as the a central interface for multiple Analyzer Modules. In multi analyzer systems, this feature eliminates duplication of the display/operator interface. In addition to the obvious operational benefits there are significant cost and system packaging advantages not possible with conventional analyser configurations.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD The modular configurable bi-directional network offers the following options: ❏ ❏ Stand-alone analyzers (Single devices) • analyzer modules in a platform including optional inputs and outputs (SIO/DIO). Simple interconnection of analyzer modules to an analyzer system based on one of the three structures - see below.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Based on a platform, MLT or TFID analyzer the schematic on Figure A-3 illustrates the simplicity of a networked system which incorporates AM’s, such as Chemiluminesence Detectors, MLT's (NDIR/UV/VIS plus Oxygen or TCD) and Flame Ionisation Detectors. Other system functionality includes links to associated sample handling (PLC) and Data Acquisition Systems such as WinControl.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD System unit CLD/FID/HFID analyzer module (AM): • without front panel, i.e.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 OVERVIEW The reactions involved are: This manual describes the Chemiluminescence (CLD) Analyzer Module of Emerson Process Mangement´s NGA 2000 Series of gas analysis components (See Figure 1-2, Figure 1-3 and Figure 1-4). The CLD Analyzer Module is designed to continously determine the concentration of Nitric Oxide and oxides of Nitrogen (NO plus Nitrogen Dioxide [NO2]) in a flowing gaseous mixture.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Air Restrictor 430 cc/min. @ 12 psig 658157 Connector 1/8T - 1/8NPT BRS Bulkhead Reducer 1/4T-1/8T SS Male Connector 1/8T - 3/8NPT BRS Ozone Air Cross 1/8T BRS Male Connector 1/8T - 3/8NPT BRS 0.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Connector 1/8T - 1/8NPT BRS Bulkhead Reducer 1/4T-1/8T SS Air Restrictor 430 cc/min. @ 12 psig 658157 Ozone Generator 657719 Male Connector 1/8T - 3/8NPT BRS Ozone Air Cross 1/8T BRS Male Connector 1/8T - 3/8NPT BRS 0.116 ID Viton BLK Pressure Switch 655215 Connector Glass Pressure Sensor BLUE 30 psig Air 655254 NOx to NO Converter 655250 Top Tee 1/8T KYNAR Flow Balance Valve 903207 Tee Assembly 1/8T - 1/4MPT Vent Capillary 70 cc/min.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Inlet/Outlet Fittings Fan NO2 to NO Converter Driver Board 3/2-way Solenoid Valve Detector Ozone Generator Flow Sensor Signal Board Power Supply Board Sample Backpressure Regulator (under Cover) Flow Balance Needle Valve Figure 1-4: CLD Analyzer Module - Top View 1-4 Description and Specifications Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 1-5 SPECIFICATIONS a. General Measurement Species: ........................ NO, NOx Ranges: .............................................. 0 to 5 ppm through 0 to 10,000 ppm NO, NOx Repeatability: ...................................... ± 0.5 % of fullscale (at constant temperature) Min. Detectable Level: ......................... 0.1 ppm Noise: .................................................. < 1 % of fullscale, peak to peak Linearity: ..........
Instruction Manual NGA 2000 CLD 1-6 Description and Specifications HAS60E-IM-HW June 2007 Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 2 INSTALLATION 2-2 WARNING Before starting to install this equipment, read the "Essential instructions" on the inside cover and the Safety Summary beginning on page P-2. Failure to follow the safety instructions could result in serious injury or death. 2-1 If the CLD Analyzer Module requires assembly with other components (e.g., the Platform and associated I/O Modules), do so at this time.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2-4 GASES Install the CLD Analyzer Module in a clean, weather-protected, vibration-free location free from extreme temperature variations and moisture. For best results, install the instrument near the sample stream to minimize sample transport time. a. Gas Conditioning (Sample Handling) The analyzer should be installed within ±15° of horizontal.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Exhaust Exhaust Fan Sample IN Ozonator Air Intake Fan Figure 2-2: CLD Rear Panel Connections b. Connections Connect inlet and outlet lines for sample, ozonator air, and exhaust to appropriately labeled fittings on the rear panel (see Figure 2-2) , each of which is a 1/4-inch ferrule-type compression fitting. Stainless steel or Teflon tubing is recommended for the sample line. Exhaust tubing should be 1/4 inch (6.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 2-5 Leak Test The CLD Analyzer Module is completely tested at the factory for gas leakage (leakage rate - 7.5 hPa/min. with He or - 2.5 hPa/min. with N2). The user is responsible for leakage testing at the inlet and outlet fittings on the rear panel minimum twice a year (see Section 4-8).
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD HARNESS, EXPANSION I/O 655249 NC POW ER SUPPLY BOARD-LON/POWER MODULE ASSEMBLY 657510 1 J2 J1 LON/PWR MODULE 656761 1 J4 1 1 J5 J6 1 E3 E2 J5 3 2 1 E1 COMPUTER ANALYSIS BOARD 658350 J3 1 2 3 BLK NC 1 1 2 WHT POW ER SUPPLY BOARD 657520 2 J1 J13 1 2 3 4 5 6 7 8 9 HARNESS, SIGNAL POWER 655252 WHT BLK GRN SHLD* BLU YEL ORN WIRE* BRN 8 2 J11 J3 J7 8 7 6 1 4 5 6 1 2 3 6 1 J2 BLK WHT GRN RED 1 10 J11 J4 BLK WHT GRN RED F
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 8.4 [213] 4.1 [104] 2.5 [64] 6.1 [155] 8.2 [208] .4 [10] .7 [18] .8 [20] 1.5 [38] 4.3 [109] 2.8 [71] 1.1 [28] 6.0 [152] 17.5 [445] .5 1.3 [33] [13] 4.1 [104] .9 [23] .9 [23] Dimensions: 1.3 [33] INCHES [MM] Figure 2-5: Outline and Mounting Dimensions 2-6 Installation Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 3 OPERATION 3-1 OVERVIEW Once the CLD has been correctly assembled and installed, the analyzer is ready for operation. Before operating the system, verify that the Leak Checks have been performed in accordance with Section 2-4. In this section, all operations for starting up the analyzer are explained. For more detailed information about software screens see associated Software Manual.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3-3 PREPARATIONS After performing start-up and initialization that is described in Section 3-2, operating variables must be adjusted, i.e. the Analyzer Module is to be calibrated. In the following, analyzer function control and calibration procedure is described step-by-step. CLD 7.50 ppm NO 0.00 Range 1 10.00 Sample Flow: 1300 ml/min 200 Sample press: 4.0 hPa 50.0 Ozonator: OFF-PRESS. SW. Converter temp: 30.9 C 150.0 Display Status... Main..
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Figure 3-3: Excerpt of a Test Data Sheet with values that are to be compaired with physical measurements. Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3-4 MORE... CALIBRATION PROCEDURE The CLD analyzer module may require periodic calibration with known zero and span gases in order to maintain a desire level of analytical accurancy. It is recommended, after initial startup, that the CLD Analyzer Module is calibrated at least once every eight hours. This practice should continue until evidence indicates that some other interval is more appropriate depending on the analytical accurancy required.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Calibration Parameters Calibration time out: This menu provides various parameter settings for all calibration performed from Basic or Expert modes. Sets how long the analyzer will wait for the signal to stabilize before issuing a Warning. Main (Menu)... Analyzer and I/O expert controls & setup... Analyzer module setup... Calibration parameters... Disabled 9s Yes 50 % Used to select wether to calibrate ranges "TOGETHER" or "SEPARATELY".
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD b. Flow Balance Adjustment: Span Adjustment To adjust the Flow Balance Valve, select: After that, do a Span adjust in the same measuring range. Main (Menu)... Analyzer basic controls (calibration) & setup... Line#1 0.000 ppm For that, push the F4 softkey in the Basic Controls menu, so that the Analyzer Span menu turns up: Line#1 0.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD NOTE: If you are using a span gas that has different concentrations of NO and NOx, measuring value changes when switching between measuring modes NO and NOx, obey the following laws: • Measuring value in NO mode: Concentration of NO in span gas • Measuring value in NOx mode: Concentrations of (NO+NO2) in span gas Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3-5 SYSTEM & NETWORK I/O MODULE CONTROLS (SETUP) - SYSTEM SIO Output number: Choose the desired analog output (1-8) to set the parameters. The number of outputs depends on the analyzer configuration as 2, 4, 6 or 8. To adjust SIO functions, select Main (Menu)... Analyzer and I/O, expert controls & setup... System & network I/O module controls... System SIO module... Line#1 Choose signal source module... 0.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD -- Signals -- Sample flow: Sample press.: Ozonator: Converter temp.: Block temp.: Detector temp.: NO/NOx: Noise level: Measure <<< Back... >>> >>> 0.000 ppm Line#1 -- Signals -- t90 time: Output delay time: Calibration status Linearizer: Measurement mode: Operational state: Health: Interference: Measure <<< Back...
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Output(s) value on analyzer failure: Choose the desired signal level to cause a failure condition. The choices are: • • • • • Acutal BeginOfRange EndOfRange BeginOfRange-10% BeginOfRange+10% Output number: Choose the output number (1-8) for setting the fine adjustment. Operation mode: Source module: The name of the module chosen in the "Choose signal source module" menu. Pressing the F5 (More...
Instruction Manual HAS60E-IM-HW June 2007 b. NGA 2000 CLD Serial interface Setup 0.000 ppm Line#1 The submenu "Serial interface Setup" is used to set the parameters for data transfer between the analyzer and external devices. The choices in this menu depend on the configuration of the analyzer. The full specification of the serial interface is described in its own manual.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD c. Choose signal... Relay Outputs Setup There are three relays on the SIO board. The contact logic can be set with a jumper on the SIO board to select NO (normally open) or NC (normally closed). Full details of the SIO board are contained in its own manual. Line#1 0.000 ppm -- Choose Signal -1 Function control Maintenance request Failure Cal.
Instruction Manual HAS60E-IM-HW June 2007 3-6 CONVERTER TEMPERATURE ADJUSTMENT The vitreous carbon converter used in this analyzer module must be checked periodically to assure that it is working at peak efficiency. The efficiency of the converter is typically 95 % to 98 %, that is, 95 % to 98 % of the nitrogen dioxide introduced to the module is reduced to nitric oxide. That is well above the 90 % minimum required by several Environmental Protection Agency.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 3-7 MEASUREMENT OF CONVERTER EFFICIENCY It is the responsibility of the user to measure efficiency of the NO2-to-NO converter during initial startup and thereafter at intervals appropriate to the application (normally once a month). The reactant material used in the converter provides the optimum combination of high conversion efficiency and low ammonia interference.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 12. Close valve MV1. The NO concentration should be equal to or greater than the reading in Step 7. This indicates whether the NO contains any NO2. 13.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD d. Replacement of Converter If the subnormal conversion efficiency is real, and not due to measurement error introduced by the test setup, the converter must be replaced. See section 4-6. The usual case of converter failure is destruction of a large part of the catalytic material be excessive heat. This is due either to an excessively high temperature setpoint or failure of the converter temperature control circuitry. 3 - 16 Operation e.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD A. TYPICAL TEST SETUP CONNECTOR C3 FLOWMETER FM2 OFF VAC ON T 1 OZONATOR UTILIZING ULTRAVIOLET LAMP VARIABLE TRANSFORMER METERING VALVE MV2 FLOWMETER FM1 TO SAMPLE INLET OF CLD ANALYZER MODULE FLOW APPROXIMATELY 3 LITERS PER MINUTE METERING VALVE MV1 CONNECTOR C2 CONNECTOR C1 STANDARD GAS: NO IN N2 BACKGROUND CAUTION: Externally limit sample flow rate to less than 2200 cc/min.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD About 97 % Final 2 degree higher adj ustment Final 1 degree lower adjustment Converter Efficiency Converter Temperature Figure 3-24: Converter Temperature Adjustment 3 - 18 Operation Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 4 MAINTENANCE AND SERVICE 4-1 WARNING OVERVIEW The CLD Analyzer Module requires very little maintenance during normal operation. Before starting work, read the "Essential instructions" on the inside cover and the Safety Summary beginning on page P-2. Failure to follow the safety instructions could result in serious injury or death.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4-2 4-5 FUSES PRINTED CIRCUIT BOARDS The main power fuse may require replacement. NOTE Before replacing the fuse, remove power to the Analyzer Module. See figure 2-3 for the location of the main power fuse [T 6A 250 V (6x32 mm)], which protects 24 VDC input to the module. NOTE Use only fuses of the correct type and current ratings as replacements. Using repaired fuses and short circuiting of fuse holders is prohibited.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD NO/NOx Solenoid Valv e 659477 Ozonator 657719 Thermostat 657298 Conv erter Assembly 655250 See Figure 4-2 - Transistor 655264 4 Flow Sensor 902931 Driv er Board 655620 PCB Insulators 1 Fan Guard Glass Tube Connectors Pressure Switch 655215 EMI Shield Ozonator Power Sup ply 657716 Fan Guard Signal Board 655580 Sample Pressure Sensor 655253 3 Ozone Pressure Sensor 655254 Fan 2 655245 Detector Assembly, see Figure 4-3 (PN dependin g on conf
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 4-6 CONVERTER CAUTION HIGH TEMPERATURES ! While working at thermostated components inside the Analyzer Modules hot components may be accessible! Refer to figure 4-1 and figure 4-2. To replace the converter or temperature sensor, disconnect the two pneumatic tubes and two electrical connections. Unlace the heater blanket, and remove the converter.
Instruction Manual HAS60E-IM-HW June 2007 4-7 NGA 2000 CLD DETECTOR DISASSEMBLY Refer to figure 4-3. a. Reaction Chamber Removal Disconnect the stainless steel tubing lines at the fittings. Remove the (4) nuts holding the Detector Assembly to the chassis. Disconnect the plug from connector J1 on the Signal Board and remove the assembly from the chassis. NOTE Care should be taken to avoid getting heatsink compound on optical surfaces.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD Sapphire Window Reaction Chamber Photodiode Thermistor Assembly Sample Ozone Exhaust Photodiode Socke Assembly Detector Mounting Bracket M3X0. 5 x 25mm Screw (2) 3mm Spring W asher (2) Detector Header Heater * Heater * Retainer Gasket M3X0.
Instruction Manual HAS60E-IM-HW June 2007 4-8 NGA 2000 CLD LEAKAGE TEST b) The gas path system should be leak tested at least twice a year and after maintenance, replacement or repair of gas path parts. a) • • • Required Tools Test Medium external Manometer Swagelok® Blind Unions (2) Procedure To perform aleakage testing, proceed as follows (see figure 4-4): 1. 2. 3. 4. 5. 6. 7.
Instruction Manual NGA 2000 CLD HAS60E-IM-HW June 2007 If there is a leakage, then proceed as follows: a) Using Helium (He) for test medium • Supply Analyzer Module with the test medium with a pressure of approx. 2,000 hPa (15 psig). • Look for the leak with a helium leak detector. b) Using Nitrogen (N2) for test medium • Supply Analyzer Module with the test medium with a pressure of approx. 2,000 hPa (15 psig).
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 5 TROUBLESHOOTING 5-1 OVERVIEW Liberally cover all fittings, seals, and other possible sources of leakage with a suitable leak test liquid such as SNOOP. Bubbling or foaming indicates leakage. Checking for bubbles will locate most leaks but could miss some, as some areas are inaccessible to the application of SNOOP. For positive assurance that system is leak free, perform one of the tests above. Emerson Process Management GmbH & Co.
Instruction Manual NGA 2000 CLD 5-2 Troubleshooting HAS60E-IM-HW June 2007 Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 6 REPLACEMENT PARTS CAUTION Tampering with or unauthorized substitution of components may adversely affect the safety of this instrument. Use only factory documented/approved components for repair. Because of the danger of introducing additional hazards, do not perform any unauthorized modification to this instrument! 6-1 MATRIX Each analyzer is configured per the customer sales order.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD 6-2 REPLACEMENT PARTS 658157 655269 Air Restrictor, 430 cc/min. @ 12 psig Back pressure regulator, Brass/Neoprene, 5 psig 659063 Back pressure regulator, Stainless steel/Viton, 5 psig 660400 Back pressure regulator, Brass/Neoprene, 2 psig 660401 Back pressure regulator, Stainless steel/Viton, 2 psig 655246 Cable, 24-pin Flat ribbon, Comp Bd.--Driver Bd. 903032-V1 Cable, 10-pin Flat ribbon, Comp Bd.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD SECTION 7 RETURN OF MATERIAL 7-1 RETURN OF MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. 2. 3. 4. 5. Secure a return authorization from a Emerson Processs Management Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Emerson instructions or it will not be accepted.
Instruction Manual NGA 2000 CLD 7-2 Return of Materials HAS60E-IM-HW June 2007 Emerson Process Management GmbH & Co.
Instruction Manual HAS60E-IM-HW June 2007 NGA 2000 CLD LIST OF FIGURES AND TABLES 1 LIST OF FIGURES Figure A-1: From separate analyzers to analyzer system ............................................................... A - 1 Figure A-2: Example of NGA cabling .............................................................................................. A - 2 Figure A-3: Example/Possibilities of NGA Analyzer System ...........................................................
Instruction Manual NGA 2000 CLD HAS60E-IM-HW June 2007 Figure 3-23: Converter Test Setup ...................................................................................................3 - 17 Figure 3-24: Converter Temperature Adjustment ............................................................................3 - 18 Figure Figure Figure Figure 4-1: 4-2: 4-3: 4-4: CLD Module Assembly ..................................................................................................
Instruction Manual NGA 2000 CLD Hardware APPENDIX Declaration of Conformity HAS60E-IM-HW 04/2008
Instruction Manual NGA 2000 CLD Hardware HAS60E-IM-HW 04/2008
Instruction Manual HAS60E-IM-HW 04/2008 WORLD HEADQUARTERS ROSEMOUNT ANALYTICAL EUROPE Emerson Process Management GmbH & Co. OHG Industriestrasse 1 63594 Hasselroth Germany T 49 6055 884 0 F 49 6055 884209 Emerson Process Management Rosemount Analytical Inc. 6565 P Davis Industrial Parkway Solon, OH 44139 USA T 440.914.1261 Toll Free in US and Canada 800.433.6076 F 440.914.1271 e-mail: gas.csc@EmersonProcess.com www.raihome.
