4434 en - 2011.
General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing.
Contents 1 Safety Information ...............................................................7 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 2 Warnings, Cautions and Notes ................................................................7 Electrical safety - general warning ..........................................................7 System design and safety of personnel ..................................................7 Environmental limits .....................................................................
5.13 6 Parameter access level and security .....................................................67 Running the motor ............................................................69 6.1 6.2 7 Quick start commissioning / start-up (from European defaults) ............70 Quick start commissioning / start-up (from USA defaults) .....................73 SMARTCARD operation ....................................................75 7.1 7.2 7.3 8 Introduction ......................................................
Note Mentor MP Short Form Guide Issue : c 5 www.leroy-somer.
1 Safety Information 1.1 Warnings, Cautions and Notes A Warning contains information, which is essential for avoiding a safety hazard. WARNING A Caution contains information, which is necessary for avoiding a risk of damage to the product or other equipment. CAUTION NOTE 1.2 A Note contains information which helps to ensure correct operation of the product. Electrical safety - general warning The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal.
1.4 Environmental limits Access Access must be restricted to authorized personnel only. Safety regulations which apply at the place of use must be complied with. 1.6 Fire protection 1.7 Compliance with regulations Within the European Union, all machinery in which this product is used must comply with the following directives: 2006/42/EC: Safety of machinery 1.8 Motor Ensure the motor is installed in accordance with the manufacturer's recommendations. Ensure the motor shaft is not exposed.
1.10 Electrical installation 1.10.1 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: • • • AC supply cables and connections Output cables and connections Many internal parts of the drive, and external option units Unless otherwise indicated, control terminals are single insulated and must not be touched. 1.10.
Product information 2.1 Introduction Table 2-1 Model to frame size cross reference Product information The Mentor MP Short Form Guide is designed as a concise aid to drive installation and operation. More information, including the Mentor MP User Guide and Mentor MP Advanced User Guide, can be found on the CD supplied with the drive.
Table 2-2 480V current ratings AC input current Model DC output current Typical motor power Continuous Continuous 150% overload @ 400Vdc @ 500Vdc A A A kW hp MP25A4(R) 22 25 37.5 9 15 MP45A4(R) 40 45 67.5 15 27 MP75A4(R) 67 75 112.5 27 45 MP105A4(R) 94 105 157.5 37.5 60 MP155A4(R) 139 155 232.
AC input current Model Continuous DC output Current Continuous 150% Overload Typical motor power (With Vdc = 760V) A A kW hp 313 350 525 240 320 MP470A6(R) 420 470* 705 320 425 MP700A6(R) 626 700 1050 480 640 738 825* 1237.
2.4 Nameplate description Figure 2-2 Typical drive rating label Rating Customer and date code Model Auxiliary input voltage/ frequency/current Field output voltage current Line input voltage/ frequency/current Armature output voltage/ current/overload Approvals Serial number IP Rating Key to approvals R 2.4.
Drive features and options Safety Information 2.
2.5.1 Options available for Mentor MP All Solutions Modules are color-coded in order to make identification easy. The following table shows the color-code key and gives further details on their function.
Type Solutions Module Color Name Further Details Extended I/O interface Increases the I/O capability by adding the following to the existing I/O in the drive: Digital inputs x 3 • • • Digital I/O x 3 Analog inputs (voltage) x 2 • Analog output (voltage) x 1 Relay x 2 SM-I/O 32 Dark Yellow SM-I/O Lite Additional I/O 1 x Analog input (± 10V bi-polar or current modes) 1 x Analog output (0 to 10V or current modes) 3 x Digital input and 1 x Relay SM-I/O Timer Additional I/O with real time clock As
Table 2-5 Solutions Module identification Solutions Module Type Color Name Further Details Purple SMPROFIBUS DP-V1 Profibus option PROFIBUS DP adapter for communications with the drive Medium Grey SMDeviceNet DeviceNet option Devicenet adapter for communications with the drive Dark Grey SMINTERBUS Interbus option Interbus adapter for communications with the drive Fieldbus Light Grey CANopen option SM-CANopen CANopen adapter for communications with the drive Beige SM-Ethernet Brown Red Eth
Items supplied with the drive The drive is supplied with a printed manual, a SMARTCARD, a safety information booklet, the Certificate of Quality, an accessory kit box including the items shown in Table 2-9, and a CD ROM containing all related product documentation and software tools. Description Size 1 Size 2A / 2B Size 2C / 2D Product information Table 2-9 Parts supplied with the drive Safety Information 2.
3 Mechanical installation 3.1 Safety WARNING WARNING WARNING WARNING Follow the instructions The mechanical and electrical installation instructions must be adhered to. Any questions or doubt should be referred to the supplier of the equipment.
WARNING WARNING Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed. Stored charge The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue. Mechanical installation 3.2.
Place finger-guard on a flat solid surface and hit relevant break-outs with hammer as shown (1). Continue until all required break-outs are removed (2). Remove any flash / sharp edges once the break-outs are removed. 3.3 Mounting method The Mentor MP can only be surface mounted. Figure 3-3 Overall size 1A dimensions 1 293mm (11.54in) 250mm (9.84in) 170mm (6.69in) 222mm (8.74in) 6.5mm (0.26in) 4 holes to suit M6 1 MA1 MA2 444mm (17.48in) 380mm (14.96in) 1 22mm (0.87in) 1 40mm (1.58in) 250mm (9.
1 1 293mm (11.54in) 250mm (9.84in) 170mm (6.69in) 6.5mm (0.26in) 4 holes to suit M6 1 Safety Information Product information Figure 3-4 Overall size 1B dimensions MA1 MA2 380mm (14.96in) Electrical installation 1 22mm (0.87in) 1 Mechanical installation 444mm (17.48in) 40mm (1.58in) 250mm (9.84in) Getting started 251mm (9.88in) 1. The two outer holes must be used for mounting the Mentor MP.
Figure 3-5 Installing the mounting feet bracket on size 1 drives 2 1 MA1 MA2 1 The bottom mounting bracket (1) should be installed to the back plate first with the screws fully tightened. The drive should then be lowered onto the bracket and slotted in. The top mounting bracket (2) should then be slotted into the drive and the top holes marked for mounting (380mm [14.96 in] from the centre of the holes on the bottom mounting bracket).
301mm (11.85in) 453mm (17.84in) 85mm (3.35in) 472mm (18.58) 8 holes to suit M8 68mm (2.68in) 80mm (3.15in) 640mm (25.20in) 80mm (3.15in) 126mm (4.96in) 11.5mm (0.45in) 93mm (3.66in) Mechanical installation 65mm (2.56in) Safety Information Product information Figure 3-6 Overall size 2A / 2B dimensions 495mm (19.49in) 495mm (19.49in) Electrical installation 302mm (11.89in) With the SMARTCARD installed to the drive, the depth measurement increases by 7.6mm (0.30 in).
Figure 3-7 Size 2C front view and mounting dimensions 452mm (17.8in) 124mm (4.89in) 202mm (7.95in) 390mm (15.35in) 202mm (7.95in) 605mm (23.82in) 175mm (6.9in) 175mm (6.9in) 175mm (6.9in) 6mm (0.24in) 248mm (9.76in) 321mm (12.64in) 5mm (0.2in) 405mm (15.94) 555mm (21.85in) 24 www.leroy-somer.
180mm (7.09in) 90mm (3.54in) 180mm (7.09in) Rear 90mm (3.54in) 68.5mm (2.70in) 83.5 (3.29in) 50mm (1.97in) 210mm (8.27in) 190mm (7.48in) 240mm (9.45in) Safety Information Product information Figure 3-8 Size 2C back-plate and mounting detail Mechanical installation 8 holes ∅7mm Electrical installation 270mm (10.63in) Front 333mm (13.11in) 260mm (10.24in) 394mm (15.51in) 4 holes to suit M10 Getting started 59mm (2.32in) 1 38mm (1.5in) SMARTCARD operation 53mm (2.09in) 1050mm (41.
Figure 3-9 Size 2D front view and mounting dimensions 452mm (17.8in) 124mm (4.88in) 202mm (7.95in) 390mm (15.35in) 248mm (9.76in) 1065mm (41.93in) 4mm (0.16in) 321mm (12.64in) 356mm (14.02in) 330mm (13.0in) 330mm (13.0in) 330mm (13.0in) 6mm (0.24in) 405mm (15.94in) 555mm (21.85in) 26 www.leroy-somer.
180mm (7.09in) 90mm (3.54in) Safety Information Product information Figure 3-10 Size 2D back-plate and mounting detail 180mm (7.09in) 90mm (3.54in) 68.5mm (2.70in) 83.5mm (3.29in) 50mm (1.97in) 190mm (7.48in) 210mm (8.27in) 240mm (9.45in) Mechanical installation Electrical installation 8 holes ∅7mm 333mm (13.11in) 394mm (15.51in) 4 holes to suit M10 Getting started 1 SMARTCARD operation 1065mm (41.93in) Running the motor 1510mm (59.45in) 260mm (10.24in) Advanced parameters 35mm (1.
Figure 3-11 Mounting methods of size 2C / 2D air duct The Mentor MP size 2C and 2D air duct can be turned 180° to suit the customers infrastructure. NOTE 3.4 There is no seal provided with this product for sealing off the gap around the air duct when mounted. Installing and removing the terminal shrouds Figure 3-12 Installing the terminal shrouds on size 1 drives 1 2 3 1. Thread the AC supply and DC output connectors through the grommets provided and connect them to the drive. 28 www.leroy-somer.
Figure 3-13 Removing the terminal shrouds on size 1 drives 1 2 Safety Information Product information 2. Place the terminal shroud over the top of the connectors and click into place (3). Mechanical installation Electrical installation 1. Insert the screwdriver as shown. 2. Lever in the direction shown to unclip the terminal shroud and remove.
NOTE 3.5 To remove the terminal shrouds, please reverse the process above. Enclosure Enclosure layout Please observe the clearances in the diagram below taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation. Figure 3-15 Enclosure layout AC supply contactor, line chokes and fuses Enclosure A Ensure minimum clearances are maintained for the drive.
Electrical installation Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal: WARNING Drives are suitable for use on supplies of installation category III and lower, according to IEC 60664-1. This means they may be connected permanently to the supply at its origin in a building, but for outdoor installation additional over-voltage suppression (transient voltage surge suppression) must be provided to reduce category IV to category III.
4.1 Electrical connections Refer to Figure 4-1 to understand the function of the different power connections.
Use of residual current device (RCD) There are three common types of ELCB / RCD: 1. AC - detects AC fault currents 2. A - detects AC and pulsating DC fault currents (provided the DC current reaches zero at least once every half cycle) 3. B - detects AC, pulsating DC and smooth DC fault currents • Types A and AC should never be used with Mentor MP drives. • Type B must be used with all Mentor MP drives. WARNING 4.2 Ground connection The drive must be connected to the system ground of the AC supply.
Figure 4-3 Location of ground connections on size 2A / 2B drives Ground connections Figure 4-4 Location of ground connection on size 2C / 2D drives Ground connection 4.3 AC supply requirements The standard drive is rated for a nominal supply voltage up to 480Vrms. An optional rating of 575Vrms is available for size 1 drives. An optional rating of 575Vrms and 690Vrms is available for size 2 drives. 34 www.leroy-somer.
4.3.1 Supply types Drives rated for supply voltages up to 575V (rated up to 210A) and 600V (350A and above) are suitable for use with any supply type, i.e. TN-S, TN-C-S, TT, IT, with grounding at any potential, i.e. neutral, centre or corner ("Grounded-delta"). 4.3.2 Supply fault current The maximum fault current level of the supply to all circuits is 100kA subject to the capability of the semiconductor fuse fitted. Main AC supply (L1, L2, L3) Electrical installation 4.3.
Table 4-2 Minimum required line inductance for a typical application (50% ripple content) Drive rated current System voltage 400V 480V 575V 690V μH A μH μH μH A A 220 260 320 21 22 45 220 260 320 38 40 75 220 260 320 63 67 105 220 260 320 88 94 155 160 190 230 130 139 210 120 140 170 176 188 350 71 85 110 120 293 313 420 59 71 351 375 80 91 393 420 460 492 53 61 586 626 45 52 690 738 550 45 54 700 36 43 900 28 33 1200 21 25
Model MP25A4(R) MP25A5(R) MP45A4(R) MP45A5(R) MP75A5(R) MP105A4(R) MP105A5(R) MP155A4(R) MP155A5(R) MP210A4(R) MP210A5(R) MP350A4(R) MP350A5(R) MP350A6(R) MP470A5(R) MP470A6(R) Maximum continuous field current rating A 13 8 23 20 Mechanical installation MP75A4(R) Maximum auxiliary supply input current A Safety Information Product information Table 4-5 Current ratings MP420A4(R) MP550A4(R) MP700A5(R) MP700A6(R) MP825A4(R) MP825A5(R) MP825A6(R) Electrical installation MP700A4(R
Minimum start up voltage: Maximum power supply requirement at 24V: Recommended fuse: 21.6V 60W 3 A, 50Vdc Minimum and maximum voltage values include ripple and noise. Ripple and noise values must not exceed 5%. 4.6 Cable and fuse size ratings The selection of the correct fuse is essential to ensure the safety of the installation WARNING Maximum continuous input currents are given in section 2.2 Current ratings on page 9 to aid the selection of fuses and cabling.
IEC 60364-5-52[1] Model Input Output Input Output 4mm2 8 AWG 8 AWG MP25A5(R) MP45A4(R) MP45A5(R) 10mm2 10mm2 4 AWG 4 AWG MP75A4(R) MP75A5(R) 16mm2 25mm2 1 AWG 1/0 AWG MP105A4(R) MP105A5(R) 25mm2 35mm2 1/0 AWG 1/0 AWG MP155A4(R) MP155A5(R) 50mm2 70mm2 3/0 AWG 4/0 AWG MP210A5(R) 95mm2 95mm2 300kcmil 350kcmil Mechanical installation MP25A4(R) 2.
Table 4-8 Typical cable sizes for size 2 drives IEC 60364-5-52 Table A52-12 Column 5 derated by 0.91 for 40°C XLPE cables (IEC Maximum Continuous 60364-5-52 table input output A52-14) and 0.
IEC 60364-5-52 Table A52-4 Column B2 Frame size 2 Maximum input current Continuous output current UL 508C Column B2 derated by 0,87 of PVC at 40 E1, E3 size F+, F- , L11 & L12 size E1, E3 size F+, F- , L11 & L12 size A A mm² mm² mm² mm² 23 20 6 4 10 AWG 10 AWG 4.6.1 Ferraz Shawmut fuses Ferraz Shawmut fuses are recommended for the Mentor MP.
Table 4-10 Ferraz Shawmut semiconductor fusing for size 1 drives International Model Field fuses Description Catalogue number Ref number Description Catalogue number Ref number 10 x 38mm Ferrule FR10GB69V1 2.5 H330011 10 x 38mm Ferrule FR10GB69V1 2.
International Model Auxiliary USA Catalogue number Ref number Catalogue number 21 x 57mm Cylindrical HSJ15 D235868 AJT10 N212072 P214626 Q217180 N212072 P214626 Q217180 AJT30 AJT45 AJT70 AJT30 AJT45 AJT70 22 x 58mm Ferrule FR22GG69V25 FR22GG69V50 FR22GG69V80 FR22GG69V25 FR22GG69V50 FR22GG69V80 MP105A4 MP105A5 NH 00 Knife Blade NH00GG69V100 B228460 AJT125 MP155A4 MP210A4 MP155A5 MP210A5 NH 1 Knife Blade NH1GG69V160 NH1GG69V200 F228487 G228488 AJT175 AJT225 MP105A4R MP105A5R NH 00
Table 4-13 Ferraz Shawmut semiconductor fusing for International size 2 drives Model Field fuses MP350A4 MP350A4R MP350A5 MP350A6 MP350A5R MP350A6R MP420A4 MP420A4R MP470A5 MP470A6 MP470A5R MP470A6R MP550A4 MP550A4R MP700A4 MP700A4R MP700A5 MP700A6 MP700A5R MP700A6R MP825A4 MP825A5 MP825A6 MP825A4R MP825A5R MP825A6R MP900A4 MP900A4R MP1200A4 MP1200A4R MP1200A5 MP1200A6 MP1200A5R MP1200A6R MP1850A4 MP1850A4R MP1850A5 MP1850A6 MP1850A5R MP1850A6R NOTE International Description Catalogue number Ref number
Model Field fuses USA Description Catalogue number Ref number 10 x 38mm Ferrule FR10GB69V25 MP350A4R MP350A5 MP350A6 MP350A5R MP350A6R A7OQS450-4 L330014 EQ16871 F214848 F214848 A70QS450 F214848 MP420A4 A50QS600-4 A70QS600-4 MP420A4R MP470A5 MP470A6 MP470A5R MP470A6R A70QS600-4 Q219457 Y219993 Y219993 2 x A70QS400 in parallel J214345 (x2) A218431 (x2) A50QS1200-4 2 x A70QS600-4 in parallel C217904 Y219993 (x2) 2 x A7OQS600-4 in parallel Y219993 (x2) A50QS1200-4 2 x A7OQS600-4 in paral
Table 4-15 Ferraz Shawmut branch circuit protection fusing for International size 2 drives Model Auxiliary International Description Catalogue number Ref number 25A 600Vac High Speed Class J HSJ205 G235871J NH2GG69V355 Y228503 NH3GG69V400 NH4GG69V630-8 NH4AGG69V630-8 NH4GG69V630-8 NH4AGG69V630-8 NH4GG69V800-8 NH4AGG69V800-8 D228508 E215537 W222107 E215537 W222107 K216554 M222858 NH4GG69V800-8 NH4AGG69V800-8 K216554 M222858 MF76GG69V1250 E302753 MF114GG69V2000 G302755 MP350A5(R) MP350A6(R) M
International Model Ref number D123GB75V630 TF C098557 D123GB75V800 TF J220946 Description MP350A4R MP350A5R MP350A6R MP420A4R MP470A5R MP470A6R MP700A4R T220955 D098558 A100P600-4 A217373 A70QS800-4 Z213830 A100P1000-4 (x2) Y217371 (x2) A70QS450-4 (x2) F214848 (x2) A70QS600-4 (x2) Y219993 (x2) American round fuse A100P1200-4 N218397 American round fuses 2 in parallel A70QS800-4 (x2) Z213830 (x2) American round fuse A100P1200-4 N218397 A70QS600-4 (x3) Y219993 (x3) American rou
4.6.3 Internal field fuses The internal field fuses provide protection to the field controller. The fuses can rupture if there is a fault in the field circuit. The user should check the internal field fuses if the drive is tripping field loss (FdL) and the field controller is enabled. Isolate the power before removing the internal field fuses. WARNING Figure 4-5 Removing the internal field fuses Insert a flat-head screwdriver into the groove as shown above and lever downwards to remove the fuse cover.
Shield connection to 0V Twisted pair shield Cable Twisted pair shield Shield connection to 0V Connection at drive Connection at motor Cable shield Cable shield . 4.7.3 Control cables 4.8 Electrical installation It is recommended that signal cables should be shielded. This is essential for encoder cables, and strongly recommended for analog signal cables.
4.9 Control connections Refer to Figure 4-8 to understand the connection of the different power connections. WARNING CAUTION WARNING If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage (SELV) (e.g. to a personal computer), an additional isolating barrier must be included in order to maintain the SELV classification. If any of the digital inputs (including the drive enable input) are connected in parallel with an inductive load (i.e.
Safety Information Product information Figure 4-8 Default terminal functions MA1 MA2 Mechanical installation Encoder Status relay 1 Status relay 2 51 52 53 61 62 63 A A\ B B\ 1 11 Tacho Arm 41 42 current Polarized signal connectors Z Z\ + 0 21 Electrical installation + _ 31 1 0V 2 +24V input 3 0V 5 Non-inverting input 6 Inverting input Analog speed reference 1 Getting started Single-ended signal 0V Non-inverting input Inverting input Analog speed reference 2 Speed Armature cur
4.9.1 Serial communications connections The Mentor MP has a serial communications port (serial port) as standard supporting two wire EIA(RS)-485 communications.
Getting started This chapter introduces the user interfaces, menu structure and security level of the drive. 5.1 Understanding the display There are two types of keypad available for the Mentor MP. The SM-Keypad has an LED display, and the MP-Keypad has an LCD display. 5.1.1 SM-Keypad (LED) Mechanical installation The display consists of two horizontal rows of 7 segment LED displays. The upper display shows the drive status or the current menu and parameter number being viewed.
5.2 Keypad operation Control buttons The keypad consists of: 1. Joypad - used to navigate the parameter structure and change parameter values. 2. Mode button - used to change between the display modes – parameter view, parameter edit, status. 3. Three control buttons - used to control the drive if keypad mode is selected. Refer to the Mentor MP User Guide for further information. 4. Help button (MP-Keypad only) - displays text briefly describing the selected parameter.
Parameter View Mode Status Mode Alarm Status Healthy Status Trip Status Drive status = tripped Trip type (UV = undervolts) Menu 5. Parameter 5 Pr 5.05 value WARNING When changing the values of parameters, make a note of the new values in case they need to be entered again. NOTE For new parameter-values to apply after the AC supply to the drive is interrupted, new values must be saved (section 5.8 Saving parameters on page 64). Getting started 5.
When moving to the user block header, the user block header is only displayed if there are some valid parameters in the block. When moving between pre-defined header blocks the pre-defined header block is only displayed if the pre-defined block is enabled. When moving between parameters within a block, only valid parameters are displayed. Figure 5-5 Sub block navigation SEt UP SE00 SE13 diAGnoS di01 di14 triPS inPut in01 in10 Headers 56 www.leroy-somer.
Safety Information Product information Coding The coding defines the attributes of the parameter as follows. Coding {X.XX} Attribute Copied Menu 0 or advanced parameter. Bit Binary parameter: ‘On’ or ‘OFF’ on the display. Bi Bipolar parameter. Uni Unipolar parameter. Txt Text: the parameter uses text strings instead of numbers. Spare: not used. FI Filtered: some parameters which can have rapidly changing values are filtered when displayed on the drive keypad for easy viewing.
23.01 RO Sub block headers Txt NC PT USEr (0), SEt UP (1), diAGnoS (2), triPS (3), SP LOOP (4), Fb SP (5), SintEr (6), inPut (7) Ú Ö BU USEr (0) Defines the sub block headers. Can be used by the MP-Keypad to display the same strings as the SM-Keypad. 23.02 Binary sum of pre-defined sub block enables RO NC Ú PT Ö 0 to 127 BU 0 The OR of Pr 23.03 to Pr 23.09. To be used by the MP-Keypad. Parameter Value 23.03 1 23.04 2 23.05 4 23.06 8 23.07 16 23.08 32 23.09 64 23.03 - 23.
Pre-defined sub blocks Menu 0 Parameter Description Safety Information Product information 5.4 Display Configured by Pr 22.01 to Pr 22.20 00.01 to 00.20 Set-up 1.00 Parameter 0 Description Display SE00 00.22 1.07 Minimum reference clamp SE01 00.23 1.06 Maximum reference clamp SE02 00.24 2.11 Acceleration rate SE03 00.25 2.21 Deceleration rate SE04 00.26 1.14 Reference selector SE05 00.27 5.09 Armature rated voltage SE06 00.28 5.07 Motor rated current SE07 SE08 5.
Trips Menu 0 Parameter 00.51 10.20 Trip 0 Description Display tr01 00.52 10.21 Trip 1 tr02 00.53 10.22 Trip 2 tr03 00.54 10.23 Trip 3 tr04 00.55 10.24 Trip 4 tr05 00.56 10.25 Trip 5 tr06 00.57 10.26 Trip 6 tr07 00.58 10.27 Trip 7 tr08 00.59 10.28 Trip 8 tr09 00.60 10.29 Trip 9 tr10 Speed loop Menu 0 Parameter Description Display 00.61 3.10 Speed controller proportional gain SP01 00.62 3.11 Speed controller integral gain SP02 00.63 3.
Parameter Description Display 00.81 7.15 Analog input 3 mode in01 00.82 7.01 Analog input 1 in02 00.83 7.02 Analog input 2 in03 00.84 7.03 Analog input 3 in04 00.85 8.01 I/O state 1 in05 00.86 8.02 I/O state 2 in06 00.87 8.03 I/O state 3 in07 00.88 8.04 I state 4 in08 00.89 8.05 I state 5 in09 00.90 8.06 I state 6 in10 For more information on the sub block function please refer to the Mentor MP Advanced User Guide.
5.6 Menu structure The drive parameter structure consists of menus and parameters. The drive initially powers up in sub menu mode. Once Level 2 access (L2) has been enabled (refer to Pr 11.44 (SE14, 0.35)) the left and right buttons are used to navigate between numbered menus. For further information, refer to section 5.13 Parameter access level and security on page 66. Figure 5-7 Menu structure Menu 0 Menu 1 Menu 2 Menu 22 Menu 23 Pr 0.00 Pr 0.01 Pr 0.02 Pr 1.00 Pr 1.01 Pr 1.02 Pr 2.00 Pr 2.01 Pr 2.
Menu Description LED LCD 9 9 9 3 Speed feedback and speed control 9 9 4 Torque and current control 9 9 5 Motor control including field regulator 9 9 6 Sequencer and clock 9 9 7 Analog I/O 9 9 8 Digital I/O 9 9 9 Programmable logic, motorized pot and binary sum 9 9 10 Status and trips 9 9 11 General drive set-up 9 9 12 Threshold detectors and variable selectors 9 9 13 Position control 9 9 14 User PID controller 9 9 15 Solutions Module set-up 9 9 16
Table 5-3 Menu 40 parameter descriptions Parameter 40.00 Parameter 0 40.01 Language selection 40.02 40.03 40.04 40.09 40.10 40.11 40.19 40.20 40.21 40.
Restoring parameter defaults Safety Information Product information 5.9 Restoring parameter defaults by this method saves the default values in the drive’s memory (Pr 11.44 (SE14, 0.35) and Pr 11.30 are not affected by this procedure). Procedure 1. Ensure the drive is not enabled, i.e. terminal 31 is open or Pr 6.15 is OFF (0) 2. Select Eur or USA in Pr xx.00. 3. Either: Press the red • Toggle the reset digital input, or • Carry out a drive reset through serial communications by setting Pr 10.
5.13 Parameter access level and security The parameter access levels determine whether the user has access to Menu 0 (in sub block mode) only or to all of the advanced menus (Menus 1 to 23), in addition to Menu 0 (in linear mode). The user security determines whether the access to the user is read only or read write. The user security and the parameter access level can operate independently of each other as shown in Table 5-5 .
Enter a value between 1 and 999 in Pr 11.30 and press the button; the security code has now been set to this value. To activate the security, the access level must be set to Loc in Pr 11.44 (SE14, 0.35). When the drive is reset, the security code will have been activated and the drive returns to access level L1. The value of Pr 11.30 will return to 0 in order to hide the security code. At this point, the only parameter that can be changed by the user is the access level Pr 11.44 (SE14, 0.35). 5.13.
6 Running the motor This chapter takes the new user through all the essential steps to running a motor for the first time, in each of the possible operating modes. Ensure that no damage or safety hazard could arise from the motor starting unexpectedly. WARNING CAUTION The values of the motor parameters affect the protection of the motor. The default values in the drive should not be relied upon. It is essential that the correct value is entered in Pr 5.07 (SE07, 0.28) Motor rated current.
Quick start commissioning / start-up (from European defaults) Action Before powerup Safety Information Product information 6.1 Detail Ensure: • Drive Enable signal is not given (terminal 31) • Run signal is not given • Motor connected • Tacho connected if one is being used • Encoder connected if one is being used Ensure: • Drive displays ‘inh’ NOTE Enter: • Armature rated voltage in Pr 5.09 (SE06, 0.27) (V) • Motor rated current in Pr 5.07 (SE07, 0.28) (A) • Motor rated speed (base speed) in Pr 5.
Action Detail Set acceleration / deceleration rates Enter: • Acceleration rate in Pr 2.11 (SE03, 0.24) (time to accelerate to maximum speed) • Deceleration rate in Pr 2.21 (SE04, 0.25) (time to decelerate from maximum speed) Enable the field controller Field controller set-up • Select field mode by setting Pr 5.78 = IntrnL (Internal field controller is used), Etrnl (External half control), E FULL (External in full control). • Set Pr 5.77 (SE12, 0.33) = On to enable the field.
Safety Information Product information Action Detail Mentor MP is able to perform either a static, rotating or continuous autotune. The motor must be at a standstill before an autotune is enabled. NOTE A rotating autotune cannot be carried out in Estimated speed mode. Getting started Select SAVE in Pr xx.00 (SE00, 0.
6.2 Quick start commissioning / start-up (from USA defaults) Action Before power-up Detail Ensure: • Drive Enable signal is not given (terminal 31) • Run signal is not given • Motor connected • Tacho connected if one is being used • Encoder connected if one is being used Ensure: • Drive displays ‘inh’ Power-up the drive Enter motor nameplate details NOTE Motor thermistor input is disabled by default. If motor thermistor is available the thermistor should be used. The protection is enabled with Pr 7.
Detail Set acceleration / deceleration rates Enter: • Acceleration rate in Pr 2.11 (SE03, 0.24) (time to accelerate to maximum speed) • Deceleration rate in Pr 2.21 (SE04, 0.25) (time to decelerate from minimum speed) Enable the field controller Field controller set-up • Select field mode by setting Pr 5.78 = IntrnL (Internal field controller is used), Etrnl (External half control), E FULL (External in full control). • Set Pr 5.77 (SE12, 0.33) = On to enable the field.
7 SMARTCARD operation 7.1 Introduction This is a standard feature that enables simple configuration of parameters in a variety of ways. The SMARTCARD can be used for: • Parameter copying between drives • Saving whole drive parameter sets • Saving ‘differences from default’ parameter sets • Storing Onboard PLC programs • Automatically saving all user parameter changes for maintenance purposes • Loading complete motor map parameters. Refer to Figure 7-1 for installing the SMARTCARD.
Either of these indications will tell the user that data is being transferred to or from the SMARTCARD: • SM-Keypad: The decimal point after the fourth digit in the upper display will flash. • MP-Keypad: The symbol 'CC' will appear in the lower left hand corner of the display. The card should not be removed during data transfer because the drive will trip. If a trip occurs you must either try to transfer the data again or, in the case of a card-to-drive transfer, the default parameters should be loaded. 7.
8 Advanced parameters 8.1 Menu 1: Speed reference Menu 1 controls the main reference selection. Figure 8-1 Menu 1 logic diagram LOCAL/REMOTE Analog reference Analog input 1 Analog reference 1 Menu 8 1.36 Menu 7 1.41 Analog reference 2 select 1.42 Preset reference select 1.43 Keypad reference select 1.44 Precision reference select 1.52 Keypad only select 1.37 Analog input 2 Analog reference 2 Preset reference Preset reference selector* 1.15 Preset reference select bits 1 ~ 3 1.47 1.
RUN FORWARD Safety Information Product information JOG RUN REVERSE Mechanical installation Menu 8 Menu 6 Sequencer Sequencer (Menu 6) Jog selected indicator Menu 13 Position control 1.10 1.11 Feed-forward selected indicator Reverse selected indicator 1.12 1.40 1.06 Reference enabled indicator 1.02 1.35 Pre-ramp reference Pre-filter reference 1.03 Maximum speed "clamp" 1.
8.2 Menu 2: Ramps The pre-ramp speed reference passes through the ramp block controlled by menu 2 before being used by the drive to produce input to the speed controller. The ramp block includes: linear ramps, and an S ramp function for ramped acceleration and deceleration. Figure 8-2 Menu 2 logic diagram Acceleration rate select bits 2.34 2.33 Key 2.32 2.32 2.30 0 0 0 0 0 1 0 1 0 0 1 1 1 0 0 1 0 1 1 1 0 1 1 1 Acceleration ramp selected Input terminals 0.
Safety Information Product information Deceleration rate select bits 2.37 Deceleration ramp selected 2.36 2.35 2.31 Mechanical installation Deceleration rate selector Electrical installation 2.20 Getting started 2.29 SMARTCARD operation N Preset reference selected indicator Jog deceleration rate 1.13 Forward Decel. rate Running the motor 1.50 Jog selected indicator Reverse Decel. rate N t 2.
8.3 Menu 3: Speed feedback and speed control Speed accuracy and resolution Digital reference resolution When a preset speed is used the reference resolution is 0.1rpm. Improved resolution can be obtained by using the precision reference (0.001rpm). Analog reference resolution The analog input has a maximum resolution of 14bits plus sign. The resolution of the reference from analog inputs 2 or 3 is 10bits plus sign.
Hard speed reference Speed controller set-up 3.18 Speed controller gain select Speed controller set-up method Motor and load inertia 3.20 Bandwidth 3.21 Damping factor 3.16 3.17 Hard speed reference selector 3.22 3.23 Held at 0 when in direct firing angle Reference enabled 1.11 indicator Speed error invert 5.86 Speed loop gains* Final speed reference + + Menu 2 Speed error + 3.01 (Ki1) 3.13 (Kp2) 3.14 (Ki2) Speed controller output 3.
8.4 Menu 4: Torque and current control MOTOR1_CURRENT_LIMIT_MAX is used as the maximum for some parameters such as the user current limits. The current maximum current limit is defined as follows (with a maximum of 1000%): Maximum current CURRENT_LIMIT_MAX = ------------------------------------------------------- × 100% Motor rated current Where: Motor rated current is given by Pr 5.07 (SE07, 0.28). (MOTOR2_CURRENT_LIMIT_MAX is calculated from the motor map 2 parameters). The maximum current is 1.
Safety Information Product information Mechanical installation Electrical installation Getting started 10.09 Current limit active indicator Menu 5 4.12 4.04 Current demand 4.23 4.33 Slew rate limit 11.32 Drive rating Current controller Continuous Kp gain 4.14 Continuous Ki gain 4.34 Discontinuous Ki gain 5.15 Motor constant 5.05 Line voltage + _ Menu 5 SMARTCARD operation 4.
8.5 Menu 5: Motor and field control Figure 8-5 Menu 5 armature control logic diagram Armature voltage 5.02 Output power Armature current Power calculation 4.02 5.10 Output terminals 0.XX 5.13 Armature firing angle 5.01 Menu 4 Read-write (RW) parameter Read-only (RO) parameter 5.11 Direct firing angle 5.09 General Motor rated 5.43 current Armature rated 5.44 voltage 5.12 Autotune 5.45 5.15 Motor constant 5.
Safety Information Product information Mechanical installation Electrical installation Getting started Running the motor SMARTCARD operation Advanced parameters Diagnostics UL listing www.leroy-somer.
Figure 8-6 Menu 5 field control logic diagram Maximum flux / Voltage limit Voltage error to % error conversion 1 Back emf set-point + 5.59 Base speed Field weakening voltage loop P gain 5.08 5.62 3.02 5.63 I gain Compensation factor Back emf set point Contactor enable Speed feedback 100% 5.69 Minimum flux / Voltage limit 6.55 Armature voltage select 5.14 5.16 A1 A2 A1 A2 5.06 Filtered current magnitude 100% 100% 5.08 + _ Machine armature voltage Armature resistance 5.77 5.53 5.
Safety Information Product information Enable field economy timeout 5.65 Drive active Field economy active Field economy level Sequencer run & 5.79 10.02 Power-up OR 5.80 Field economy level select 5.67 Field controller supply 5.76 Drive reset Flux / Voltage demand Field voltage mode select 5.75 Voltage to firing angle conversion Field firing angle Mechanical installation 5.66 Field economy timeout time Menu 6 5.58 5.73 5.55 -1 Rated field voltage Flux loop P gain + 5.78 5.57 5.
8.6 Menu 6: Sequencer and clock Figure 8-7 Menu 6 logic diagram Control word enable Stop / Start select 6.43 Control word 6.42 6.04 Sequencer Drive enable 6.15 Run forward 6.30 T25 digital I/O 2 Jog forward 6.31 Run reverse 6.32 T26 digital I/O 3 Menu 8 6.03 Mains loss mode 6.08 Hold zero speed enable 6.09 Catch a spinning motor 6.40 Forward / Reverse 6.33 Enable sequencer latching 6.04 Start/stop logic select Run 6.34 6.52 Zero reference interlock Jog reverse 6.37 6.
Menu 7: Analog I/O Figure 8-8 Menu 7 logic diagram Analog input 1 Analog input 1 offset 7.01 7.30 Analog input 1 Analog input 1 destination parameter 7.10 Any unprotected variable parameter + + A/D ??.?? 7.08 Analog input 1 scaling 1.36 ??.?? x(-1) 7.09 7.28 Analog input 2 Analog input 2 destination parameter Analog input 2 offset 7.02 Analog input 1 invert 7.14 7.31 Analog input 2 ??.?? 7.12 Analog input 2 mode selector Analog input 2 scaling 1.
8.8 Menu 8: Digital I/O Figure 8-9 Menu 8 logic diagram T24 digital I/O 1 state 8.01 T24 output select ??.?? 10.06 ??.?? x(-1) T24 digital I/O 1 8.29 I/O polarity select At speed 8.31 T24 digital I/O 1 source/ destination 8.30 8.11 Open collector output 8.21 T24 digital I/O 1 invert Any bit parameter Any unprotected bit parameter ??.?? x(-1) T25 digital I/O 2 state 8.02 ??.?? Any bit parameter T25 output select ??.?? 8.32 ??.?? x(-1) T25 digital I/O 2 8.
T27 digital input 4 state 8.04 T27 digital input 4 invert Stop/start logic select T27 digital input 4 destination 8.14 6.04 8.24 Any unprotected bit parameter T27 digital input 4 ??.?? 8.29 Run reverse 6.32 I.O polarity select x(-1) ??.?? T28 digital input 5 invert T28 digital input 5 destination 8.15 8.25 8.05 T28 digital input 5 Mechanical installation T28 digital input 5 state Any unprotected bit parameter ??.?? 8.29 Analog input 1 / input 2 select 1.
Figure 8-11 Menu 8 logic diagram (cont) Relay source Relay source invert 8.27 Any bit parameter Relay state Relay 1 Drive Healthy x(-1) Relay source Relay source invert 8.60 Any bit parameter Relay state Relay 2 Contactor enable x(-1) Destination 5V (On) Start Key I/O state Any bit parameter Destination 5V (On) Reverse Key Any bit parameter I/O state Toggle enable Pr 8.52 92 www.leroy-somer.
Menu 9: Programmable logic, motorized pot and binary sum Figure 8-12 Menu 9 logic diagram: Programmable logic Any bit parameter Function-1 input-1 invert 9.05 Function-1 output indicator ??.?? Function-1 output invert ??.?? x(-1) 9.04 Function-1 input-1 source parameter Function-1 input-2 invert Function 1 mode 9.37 9.07 Any unprotected bit parameter ??.?? 9.09 x(-1) Function-1 delay ??.?? ??.?? 9.10 9.08 ??.?? Mechanical installation Any bit parameter 9.
Figure 8-13 Menu 9 logic diagram: Motorized potentiometer and binary sum Motorized pot. bipolar select Motorized pot. rate Motorized pot. output indicator Motorized pot. destination parameter 9.22 9.23 9.03 9.25 Motorized pot. up Any unprotected variable parameter 9.26 ??.?? M 9.24 Motorized pot. output scale ??.?? 9.27 Function disabled if set to a non valid destination Motorized pot. down 9.28 9.21 Motorized pot. mode Motorized pot. reset to zero Binary-sum offset 9.34 9.
Menu 10: Status and trips Running the motor SMARTCARD operation Advanced parameters Diagnostics UL listing 95 www.leroy-somer.
8.11 Menu 11: General drive set-up Parameter 11.21 11.22 11.23 11.24 11.25 11.26 11.29 11.30 11.32 11.33 11.34 11.35 11.36 11.37 11.38 11.39 11.40 11.41 11.42 11.44 11.45 11.46 11.47 11.48 11.49 11.50 11.51 11.52 11.53 11.55 11.56 11.57 11.58 11.59 11.60 11.61 11.62 11.63 11.64 11.65 11.
Menu 12: Threshold detectors, variable selectors and brake control function Figure 8-14 Menu 12 logic diagram Threshold Detector 1 Threshold Detector 1 output indicator Threshold Detector 1 threshold level 12.04 Any variable parameter Threshold Detector 1 Threshold Detector 1 output destination parameter 12.01 12.07 ??.?? Any unprotected bit parameter ??.?? ??.?? x(-1) 12.05 12.06 Threshold Detector 1 hysteresis Threshold Detector 1 output invert Threshold Detector 2 12.02 12.27 ??.
Figure 8-15 Menu 12 logic diagram (continued) Variable Selector 1 Any variable parameter Variable selector 1 output indicator Variable selector 1 input 1 scaling ??.?? Variable selector 1 output destination 12.13 12.12 ??.?? Variable selector 1 input 1 source 12.08 Any variable parameter 12.10 Variable selector 1 mode 12.15 Variable selector 1 control 12.11 Any unprotected variable parameter ??.?? ??.?? Variable selector 1 input 2 scaling ??.?? 12.14 ??.
12.51 Flux feedback External field control Enable position controller during brake release Drive active + 5.54 13.10 Position control mode ( = 1) 2.03 Ramp hold 12.49 10.02 _ 12.50 80% 5.70 Rated field current Field active 12.47 o i Current magnitude Post-brake release delay LAT _ 4.01 r + Lower current threshold 12.40 Torque present 12.43 12.48 Brake apply delay 1.11 Hold zero speed OR Brake apply speed delay Speed feedback 12.41 12.46 Mechanical installation 6.
8.13 Menu 13: Position control Figure 8-18 Menu 13 logic diagram Relative jog reverse Relative jog enable 13.19 13.18 Relative jog reference Position control reference position 13.17 Revolution Position counter Drive Encoder Slot 1 3.28 x(-1) Position controller reference source 3.29 13.04 Position reference invert 15.04 15.05 15.06 13.06 Δ Position Slot 2 Ratio 16.04 16.05 16.06 13.07 13.08 + ∫ + + _ x(-1) Slot 3 17.04 17.05 17.06 Position error reset 13.16 Local 13.20 13.
Pre-ramp reference 1.01 1.03 Post-ramp reference Menu 2 Ramp Control Final speed reference + 2.01 3.01 + Velocity feedforward 1.39 1.40 Velocity feed -forward select Hard speed reference selector Position controller mode 13.10 13.10 = 5 or 6 13.10 = 1 to 6 13.10 = 1 or 3 3.23 Safety Information Product information Speed reference selected Position loop disabled Mechanical installation 1 Hard speed reference 3.22 6.
8.14 Menu 14: User PID controller Figure 8-19 Menu 14 logic diagram Main reference source parameter 14.02 Any variable parameter PID Main reference ??.?? 14.19 ??.?? PID reference source parameter PID reference source invert 14.03 14.05 Any variable parameter PID reference ??.?? PID reference slew-rate limit 14.20 PID error + 14.22 14.07 ??.?? _ x(-1) PID feedback source parameter PID feedback source invert 14.04 14.06 Any variable parameter PID feedback ??.?? 14.21 ??.
Safety Information Product information 14.17 14.13 PID output high limit 14.14 PID output low limit 14.18 PID symmetrical limits enable PID output destination parameter* 14.10 PID proportional gain 14.11 PID controller output 14.01 PID output scale factor 14.15 14.16 + Any unprotected variable parameter ??.?? + 14.12 Electrical installation PID integral gain Mechanical installation PID hold integrator enable ??.
8.15 Menus 15, 16 and 17: Solutions Module slots Pr x.00 and Pr x.01 are always present in menus 15, 16 and 17. Pr x.01 indicates which type of module is present (0 = no module installed). When a module is installed the drive provides the relevant menu (menu 15 for slot 1, 16 for slot 2 and 17 for slot 3) depending on the Solutions Module installed. The possible categories are shown below.
Menu 18, 19 & 20: Application menu 1, 2 & 3 Safety Information Product information 8.16 Parameter Power-down saved integer 18.02 to 18.10 (1) 19.02 to 19.10 (2) Read-only integer 18.11 to 18.30 (1) 19.11 to 19.30 (2) 20.01 to 20.20 (3) Read-write integer 18.31 to 18.50 (1) 19.31 to 19.50 (2) Read-write bit 20.21 to 20.40 (3) Read-write long integer Mechanical installation 8.17 18.01 (1) 19.01 (2) Menu 21: Second motor parameters 1.06 1.07 1.14 2.11 2.21 5.08 5.07 5.59 5.09 5.61 5.15 4.34 4.
8.18 Menu 22: Additional Menu 0 set-up Parameter 8.19 22.01 Pr 0.01 set-up 22.02 Pr 0.02 set-up 22.03 Pr 0.03 set-up 22.04 Pr 0.04 set-up 22.05 Pr 0.05 set-up 22.06 Pr 0.06 set-up 22.07 Pr 0.07 set-up 22.08 Pr 0.08 set-up 22.09 Pr 0.09 set-up 22.10 Pr 0.10 set-up 22.11 Pr 0.11 set-up 22.12 Pr 0.12 set-up 22.13 Pr 0.13 set-up 22.14 Pr 0.14 set-up 22.15 Pr 0.15 set-up 22.16 Pr 0.16 set-up 22.17 Pr 0.17 set-up 22.18 Pr 0.18 set-up 22.19 Pr 0.19 set-up 22.20 Pr 0.
Diagnostics 9.1 Trip indications WARNING Users must not attempt to repair a drive if it is faulty, nor carry out fault diagnosis other than through the use of the diagnostic features described in this chapter. If a drive is faulty, it must be returned to an authorized LEROY-SOMER distributor for repair. Safety Information Product information 9 Table 9-1 Trip indications 3 AOP 158 Voltage has been applied to the armature but no current feedback has been detected C.
Trip Number FdL 168 No current in the field supply circuit. Description FOC 169 Excess current detected in field current feedback. If maximum current feedback is present when the firing angle is fully phased back then trip F.OVL 157 Field I2t overload HFxx 217 to 229 It.AC 20 I2t on drive output current (refer to Pr 4.16) O.Ld1 26 Digital output overload: total current drawn from digital outputs exceeds 200mA O.ht1 21 Drive overheat (thyristor junction) based on thermal model O.
Number 23 User trip t032 32 Reserved t033 33 Reserved t038 to t039 38 to 39 Reserved t040 to t089 40 to 89 t099 99 Safety Information Product information Trip t023 Description User trips User trip defined in 2nd processor Solutions Module code t101 101 User trip t102 to t111 102 to 111 Reserved 112 to 156 User trip 161 to 167 Reserved t176 176 Reserved t192 192 Reserved t193 193 Reserved t194 194 Reserved t195 195 Reserved t196 196 Reserved t216 216 User trip
9.2 Alarm indications In any mode an alarm flashes alternately with the data displayed on the 2nd row when one of the following conditions occur. If action is not taken to eliminate any alarm except "Autotune", and "PLC" the drive may eventually trip. Alarms flash once every 640ms except "PLC" which flashes once every 10s. Alarms are not displayed when a parameter is being edited. Table 9-2 Alarm indications Lower display Hot Description Heatsink alarm is active The temperature displayed in Pr 7.
Status indications Table 9-3 Status indications Upper display dEC Description Decelerating Speed is ramping to zero after a stop inh Inhibited Enable input is inactive POS Position Ready run Running Drive active and motor running Stopped triP Tripped Enabled Enabled Disabled Drive is tripped. Trip masking Drive trips can be masked by setting the appropriate trip code in Pr 10.52 to Pr 10.61. Refer to Pr 10.52 to Pr 10.
10 UL listing Mentor MP frame size 1 drives have been assessed to comply with both ULus and cUL requirements. LEROY-SOMER UL file number is E171230. Confirmation of UL listing can be found at website: www.ul.com 10.1 Common UL Information Conformity: The drive conforms to UL listing requirements only when the following are observed: 1. 2. 3. 4. 5. 6. The drive is installed in a type 1 enclosure, or better as defined in UL 50. The ambient temperature does not exceed 40°C when the drive is operating.
Safety label The safety label supplied with connectors and mounting brackets must be placed on a fixed part of the drive enclosure where it can be seen clearly by maintenance personnel for UL compliance. The label clearly states "CAUTION risk of electric shock power down at least 10 minutes before removing cover". 10.
Note 114 www.leroy-somer.
Mechanical installation Electrical installation Getting started Running the motor SMARTCARD operation Advanced parameters Diagnostics UL listing www.leroy-somer.
0476-0010-04 MOTEURS LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE 338 567 258 RCS ANGOULÊME S.A. au capital de 62 779 000 € www.leroy-somer.
