Instruction Manual

ManualsBrandsEmerson ManualsValve InstrumentationEmerson Fisher FIELDVUEDVC6200f Digital Valve Controller

www.Fisher.com

Fisher

FIELDVUE

™

DVC6200f Digital Valve

Controller for F

OUNDATION™ fieldbus

Instruction Manual

D103412X012

DVC6200f Digital Valve Controller

January 2015

This manual applies to:

Device Type 4602

Device Revision 2

Hardware Revision 8

Firmware Revision 2.0

DD Revision 2 and 3

Instrument Level FD, PD, AD

Summary of content (314 pages)

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Instruction Manual DVC6200f Digital Valve Controller D103412X012 Fisherr FIELDVUE™ DVC6200f Digital Valve Controller for FOUNDATION™ fieldbus This manual applies to: Device Type 4602 Device Revision 2 Hardware Revision 8 Firmware Revision 2.0 DD Revision 2 and 3 Instrument Level FD, PD, AD www.Fisher.
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The FIELDVUE DVC6200f Digital Valve Controller is a core component of the PlantWeb™ digital plant architecture. The digital valve controller powers PlantWeb by capturing and delivering valve diagnostic data. Coupled with ValveLink™ software, the DVC6200 provides users with an accurate picture of valve performance, including actual stem position, instrument input signal, and pneumatic pressure to the actuator.
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Instruction Manual DVC6200f Digital Valve Controller D103412X012 January 2015 Contents Section 1 Introduction and Specifications . . . . . . . . . . . . . . . . . . . . . . 3 Figure 1‐1. FIELDVUE DVC6200f Digital Valve Controller Installation, Pneumatic and Electrical Connections, and Initial Configuration . . . . . . . . . . . . . . . . . . . . . 3 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Instrument Description . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual DVC6200f Digital Valve Controller D103412X012 January 2015 Pressure Gauges, Pipe Plugs, or Tire Valve Assemblies . . . . . . . . . . . . . . . . . . . . 228 DVC6215 Feedback Unit . . . . . . . . . . . . . . . . . . . . 228 Appendix A Principle of Operation . . . . . 235 Digital Valve Controller Operation . . . . . . . . . . . . . 235 Appendix B Field Communicator Menu Tree . . . . . . . . . . . . . . . . . . . . . . . 237 Appendix C PlantWeb Alerts . . . . . . . . . .
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Instruction Manual Introduction and Specifications D103412X012 January 2015 Section 1 Introduction and Specifications Installation, Pneumatic and Electrical Connections, and Initial Configuration Refer to the DVC6200 Series Quick Start Guide (D103556X012) for DVC6200 installation, connection, and initial configuration information. If a copy of this quick start guide is needed scan or click the QR code at the right, contact your Emerson Process Management sales office, or visit our website at www.Fisher.
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Instruction Manual Introduction and Specifications D103412X012 January 2015 Figure 1‐2 FIELDVUE DVC6200f Digital Valve Controller Mounted on a Fisher Sliding‐Stem Valve Actuator Figure 1‐3. FIELDVUE DVC6200f Digital Valve Controller Integrally Mounted to a Fisher GX Control Valve and Actuator System W9616_fieldbus W9643_fieldbus DVC6200f digital valve controllers are available with several selections of control and diagnostic capability.
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Instruction Manual Introduction and Specifications D103412X012 January 2015 Instrument Blocks The digital valve controller is a block‐based device. For detailed information on the blocks within the digital valve controller, see the Detailed Setup section of this manual. The DVC6200f digital valve controller includes the resource and transducer block: Resource Block—The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters.
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Introduction and Specifications Instruction Manual D103412X012 January 2015 Using This Manual Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the Field Communicator. For example, to access Resource Block Mode: Field Communicator RB > Configure/Setup > Setup > Resource Block Mode An overview of the resource and transducer block menu structures are shown in Appendix B.
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Instruction Manual Introduction and Specifications D103412X012 January 2015 Table 1‐1. Specifications Supply Pressure(1) Available Mounting DVC6200f digital valve controller and DVC6215 feedback unit: Integral mounting to the Fisher GX Control Valve and Actuator System Integral mounting to Fisher rotary actuators, Sliding‐stem linear applications Quarter‐turn rotary applications DVC6205f base unit for 2 inch pipestand or wall mounting (for remote-mount) Minimum Recommended: 0.
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Instruction Manual Introduction and Specifications D103412X012 January 2015 Table 1‐1.
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Instruction Manual Introduction and Specifications D103412X012 January 2015 Table 1‐1. Specifications (continued) Contact your Emerson Process Management sales office or go to www.FIELDVUE.com for additional information.
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Introduction and Specifications Instruction Manual January 2015 D103412X012 Related Information Fieldbus Installation and Wiring Guidelines This manual describes how to connect the fieldbus to the digital valve controller.
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Instruction Manual Installation Information D103412X012 January 2015 Section 2 Wiring Practices 2-2Quick Connect Cable Entry The DVC6200f is offered with a quick connect cable entry option, shown in figure 2‐1, for the FOUNDATION fieldbus signal. The quick connect cable entry provides an easier and more reliable interface to fieldbus devices and support modules by providing a standard connection. Figure 2‐1. Quick Connect Connector 1 (BLUE) 2 (BROWN) 3 (NC) 4 (GREEN/YELLOW) 1/2‐14 NPT NOTES: 1.
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Instruction Manual Installation Information D103412X012 January 2015 d. Cut and trim the wire ends. e. The instrument is not polarity sensitive. Refer to figure 2‐2. Connect the blue wire to one of the LOOP terminals in the terminal box. Connect the brown wire to the other LOOP terminal. Cut the green/yellow wire off inside of the DVC6200f, and ensure that the shield is totally isolated at the instrument end. Figure 2‐2.
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Instruction Manual D103412X012 Installation Information January 2015 Simulate Enable Jumper WARNING Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cap before proceeding.
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Installation Information January 2015 14 Instruction Manual D103412X012
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Instruction Manual Basic Setup D103412X012 January 2015 Section 3 Basic Setup3-3Basic Setup Field Communicator TB > Configure/Setup > Basic Setup WARNING Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application, these changes may upset process control, which may result in personal injury or property damage.
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Instruction Manual Basic Setup D103412X012 January 2015 Device Setup Field Communicator TB > Configure/Setup > Basic Setup > Device Setup Follow the prompts on the Field Communicator display to automatically setup the instrument using specified actuator information. Table 3‐2 provides the actuator information required to setup and calibrate the instrument. Note If reverse‐acting relay B is used, you must manually set the Relay Type (BASIC_SETUP.RELAY_TYPE [42.5]) to B.
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Instruction Manual Basic Setup D103412X012 January 2015 Table 3‐2. Actuator Information for Initial Setup Actuator Manufacturer Actuator Model 585C & 585CR 657 667 1051 & 1052 1061 Fisher Actuator Size Actuator Style 25 50 60 68, 80 100, 130 30 34, 40 45, 50 46, 60, 70, 76, & 80‐100 30 34, 40 45, 50 46, 60, 70, 76, & 80‐100 20, 30 33 40 60, 70 Piston Dbl w/ or w/o Spring. See actuator instruction manual and nameplate.
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Basic Setup Instruction Manual January 2015 D103412X012 Typically Device Setup determines the required setup information based upon the actuator manufacturer and model specified. However, if you enter OTHER for the actuator manufacturer or the actuator model, then you will be prompted for setup parameters such as: Actuator Style—Select spring & diaphragm, piston double‐acting without spring, piston single‐acting with spring, piston double‐acting with spring.
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Instruction Manual Basic Setup D103412X012 January 2015 Tuning Set—There are twelve tuning sets to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings. Tuning set C provides the slowest response and M provides the fastest response. For smaller actuators use tuning set C or D. For larger actuators using tuning set F or G. Table 3‐3 lists the values for preselected tuning sets. Note Tuning set B is only available in Pressure Control Mode. Table 3‐3.
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Instruction Manual Basic Setup D103412X012 January 2015 When Device Setup is complete you are asked if you wish to run Auto Calibration now. Select yes to automatically calibrate instrument travel at this time. Follow the prompts on the Field Communicator display. The calibration procedure uses the valve and actuator stops as the 0% and 100% calibration points. For additional information, refer to Auto Calibration in the Calibration section. Note Single‐acting relay B and C are not user‐adjustable.
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Instruction Manual D103412X012 Detailed Setup—Resource Block January 2015 Section 4 Detailed Setup 4-4Resource Block Overview The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device.
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Detailed Setup—Resource Block Instruction Manual D103412X012 January 2015 Write Priority Write Priority (WRITE_PRI [39]) sets the priority for Write Alarm. The lowest priority is 0. The highest is 15. Communication Time Out Field Communicator RB > Configure/Setup > Communication Time Out Shed Remote Cascade Note Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Miscellaneous Options Miscellaneous Options (MISC_OPTIONS [46]) indicates which miscellaneous licensing options are enabled. Features Available Features Available (FEATURES [17]) indicates which Resource Block Options features are available. Reports—Reports enables alert and event reporting. Reporting of specific alerts may be suppressed. See Alerts on page 45.
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Detailed Setup—Resource Block Instruction Manual D103412X012 January 2015 Confirm Time—Confirm Time (CONFIRM_TIME [33]) determines the time, in 1/32 of a millisecond, the instrument waits for confirmation of receipt of a report before trying again. If Confirm Time is 0, the instrument does not retry to send the report. Enter 0 or a value between 320000 (10 secs) and 640000 (20 secs).
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Diagnostic Options—Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the instrument. Version Field Communicator RB > Configure/Setup > Version Device Revision—The Device Revision (DEV_REV [12]) is the manufacturer's revision number associated with the resource, used by an interface device to locate the DD file for the resource.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐2. Parameters Affected by Restart with Defaults Index Number Parameter Name Initial Value Table 4‐2. Parameters Affected by Restart with Defaults (Continued) Index Number Parameter Name AO Block (continued) Resource Block 1 2 3 4 ST_REV TAG_DESC STRATEGY ALERT_KEY 0 spaces 0 0 5 MODE_BLK TARGET PERMITTED NORMAL Auto Auto or Out of Service Auto 14 18 20 GRANT_DENY FEATURE_SEL CYCLE_SEL All bits: 0 Set by mfgr.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐2. Parameters Affected by Restart with Defaults (Continued) Index Number Parameter Name Initial Value Table 4‐2. Parameters Affected by Restart with Defaults (Continued) Index Number Parameter Name PID Block (continued) 28 29 30 32 33 OUT_HI_LIM OUT_LO_LIM BKCAL_HYS RCAS_IN Status 100 0 0.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐2. Parameters Affected by Restart with Defaults (Continued) Index Number Parameter Name Initial Value Table 4‐2.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐2. Table Parameters Affected by Restart with Defaults (Continued) Index Number Parameter Name Initial Value Table 4‐2.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Resource Block Parameter List Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Double indentation and shaded Index Number indicates sub‐parameter. Table 4‐3.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐3. Resource Block Parameter Definitions (Continued) Label PARAMETER_NAME DD Resource DD_RESOURCE Index Number RO / RW Mode 9 RO N/A Range Initial Value Description Spaces Data Type: Visible String String identifying the VFD tag of the resource that contains the Device Description for this resource.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐3.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐3.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐3. Resource Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number Write Lock WRITE_LOCK 34 Update Event UPDATE_EVT 35 RO / RW Mode Range Description Data Type: Unsigned8 If set to Locked, no writes from anywhere are allowed except to clear WRITE_LOCK by entering Unlocked. Block inputs will continue to be updated if they are subscribers.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐3. Resource Block Parameter Definitions (Continued) Label PARAMETER_NAME Write Alarm WRITE_ALM UNACKNOWLEDGED Index Number RO / RW Mode Range Initial Value 40 40.1 RW ALL 0=Undefined 1=Acknowledged 2=Unacknowledged 0=Undefined 0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported 0=Undefined ALARM_STATE 40.2 RO NA TIME_STAMP 40.3 RO NA 0 SUBCODE 40.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 Table 4‐3. Resource Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number RO / RW Mode Electronics Serial Number ELECTRONICS_SN 49 RO NA NA Factory Set Factory Serial Number FACTORY_SN 50 RO NA NA spaces Data Type: Visible String Instrument serial number set by manufacturing.
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Instruction Manual Detailed Setup—Resource Block D103412X012 January 2015 View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer. Table 4‐4. Resource Block, View 1 Index Number 1 Parameter ST_REV 5.1 MODE_BLK.
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Detailed Setup—Transducer Block Instruction Manual D103412X012 January 2015 Transducer Block Overview The transducer block accepts a signal from an output block as a set point to position a valve using a pneumatic actuator. Input to the transducer block is in percent. Closed is 0%, and open is 100%. The transducer block contains setup and calibration information and can be tuned to closely match the actuator.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 indicated in the Protect Category column of table 4‐14, to prevent inadvertently overwriting key data by the host system or user. All— will protect all transducer block Parameters. Setup and Calibration— will protect only Setup and Calibration transducer block parameters. Calibration— will protect only Calibration transducer block parameters. None— will not protect any transducer block parameters.
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Detailed Setup—Transducer Block January 2015 Instruction Manual D103412X012 Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning. Table 3‐2 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are recommended starting points. After you finish setting up and calibrating the instrument, you may have to select either a higher or lower tuning set to get the desired response.
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Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 If after completing initial setup and calibration the valve cycles or overshoots, or is sluggish, you can improve operation by running Stabilize/Optimize. Stabilize/Optimize is included with the device description (DD) firmware. Stabilize/Optimize is accessible from the transducer block and permits changing the transducer block set point a small amount to see if the valve is unstable or unresponsive.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐9. Gain Values for Preselected Pressure Tuning Sets Tuning Set B C D E F G H I J K L M X (Expert) Pressure Proportional Gain 0.5 2.2 2.4 2.8 3.1 3.6 4.2 4.8 5.6 6.6 7.8 9.0 User Adjusted Pressure Integrator Gain Pressure Minor Loop Feedback Gain 0.3 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Note Travel / Pressure Select must be set to Travel for double acting actuators. Travel / Pressure Select (TVL_PRESS_SELECT [41.1]) determines if the instrument is setup for position or pressure control. Select Travel, Pressure, Travel with Pressure Fallback/Auto recovery or Travel with Pressure Fallback/Manual Recovery.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Custom Characterization Table TB > Configure/Setup > Detailed Setup > Response Control > Custom Characterization Table Field Communicator You can select from the three fixed input characteristics shown in figure 4‐1 or you can select a custom characteristic. Figure 4‐1 shows the relationship between the travel target and travel set point for the fixed input characteristics.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Outblock Selection Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Outblock Selection Outblock Selection (OUTBLOCK_SEL [96]) defines which output function block will control the setpoint of the valve. The output block that is not selected will shed its mode to reflect that it does not have control of the valve.
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Detailed Setup—Transducer Block Instruction Manual January 2015 D103412X012 mode is placed Out of Service. The instrument will attempt to drive the valve to the Zero Power Condition and will no longer execute transducer control function. Drive Current Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when Drive Current Shutdown clears.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled. Static Memory Alert—This alert is active if a failure occurs in the FRAM memory where the static parameters are stored.
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Detailed Setup—Transducer Block Instruction Manual D103412X012 January 2015 mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function. Output Block Timeout Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling Manual recovery from Self Test Shutdown.
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Instruction Manual D103412X012 Detailed Setup—Transducer Block January 2015 Pressure A Sensor Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self Test Shutdown. When enabled, and the Port A Pressure Sensor Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.
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Detailed Setup—Transducer Block Instruction Manual D103412X012 January 2015 Supply Pressure Lo Alert Enable—When enabled Supply Pressure Lo Alert Enable activates Supply Pressure Lo Alert. Supply Pressure Lo Alert Point—Supply Pressure Lo Alert Point (SUP_PRES_LO_ALRT_PT [76.9]). When the supply pressure falls below the supply pressure alert point, the supply pressure alert is active. To disable the supply pressure alert, set Supply Pressure Alert Point to zero.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Travel Deviation Alert Point—The Travel Deviation Alert Point (TVL_DEV_ALRT_PT [77.1]) is the alert point for the difference, expressed in percent (%), between the travel target and the actual travel. When the difference exceeds the alert point for more than the Travel Deviation Time, the Travel Deviation Alert is set. Travel Deviation Time—Travel Deviation Time (TVL_DEV_TIME [77.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Figure 4‐3. Travel Lo Alert Deadband ALERT IS CLEARED TRAVEL ALERT DEADBAND ALERT IS SET TRAVEL ALERT LO POINT A6532‐1 Travel Hi/Lo Travel Hi Alert—This alert is active if the Travel exceeds the Travel Hi Alert point. Travel Hi Alert Enable—When enabled Travel Hi Alert Enable activates the Travel Hi Alert.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Travel Open Travel Open Alert—This alert is active if the Travel is greater than the Travel Open Alert Point. Travel Open Alert Enable—When enabled Travel Open Alert Enable activates the Travel Open Alert. Travel Open Alert Point—Travel Open Alert Point (TVL_OPEN_ALRT_PT [77.8]) is the value of the travel in percent (%) or ranged travel, which, when exceeded, sets the Travel Open Alert.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Travel History Alerts Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts Cycle Counter Cycle Counter—The Cycle Counter (CYCLE_COUNT [73]) records the number of times the travel changes direction. The change in direction must occur after the deadband has been exceeded before it can be counted as a cycle. See figure 4‐4. You can reset the Cycle Counter by configuring it as zero.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Figure 4‐5. Travel Accumulator Deadband (set at 10%) Deadband exceeded, new Reference Point established This amount of change is added to the Travel Accumulator Deadband Reference Point A6534 Deadband (+/- 5%) Travel Accumulator Alert—This alert is active if the Travel Accumulator exceeds the Travel Accumulator Alert Point.
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Detailed Setup—Transducer Block Instruction Manual D103412X012 January 2015 PD Run PD Run enables or disables Performance Diagnostics in the instrument (PD Inside). Selecting PD Off disables PD Inside. Selecting PD On enables PD Inside. Performance Critical Performance Critical Alert—This alert is active if the instrument is no longer able to control the valve or performance has been dramatically reduced.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Advise Suppress—Advise Suppress (ADVISE_MASK [67]) determines which of the advise alert conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Advise Active (ADVISE_ACTIVE [61]) is still set.
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Detailed Setup—Transducer Block Instruction Manual D103412X012 January 2015 Valve and Actuator Field Communicator TB > Configure/Setup > Detailed Setup > Valve and Actuator Valve Valve Manufacturer—Enter the identification number of the manufacturer of the valve (VALVE_MAN_ID [25]) on which the instrument is mounted. Select from the drop‐down list or enter the manufacturer's identification number as defined by the Fieldbus Foundation. For Fisher, the manufacturer ID hex value is 005100.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Actuator Actuator Manufacturer—Enter the manufacturer's identification number (ACT_MAN_ID [22]) of the actuator on which the instrument is mounted. Select from the drop‐down list or enter the manufacturer's identification number as defined by the Fieldbus Foundation. For Fisher, the manufacturer ID hex value is 005100.
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Detailed Setup—Transducer Block Instruction Manual January 2015 D103412X012 pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid. Travel Sensor Motion (TRAVEL_SEN_MOTION [42.3]) establishes the proper valve travel sensor (feedback) rotation/movement. For quarter‐turn actuators determine rotation by viewing the rotation of the magnet assembly from the back of the instrument.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐11.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Alert Handling Field Communicator TB > Configure/Setup > Detailed Setup > Alert Handling PlantWeb Alert Simulate When enabled, PlantWeb Alert Simulate (PWA_SIMULATE [39]) allows the user to write to the following PlantWeb and Instrument alert parameters; Failed Active, Maintenance Active, Advise Active, Environment Active, Travel Active, Proximity Active, Travel History Active, Performance Active, PD Event Active, PD Detail 1
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Transducer Block Parameter List Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Protection Category: Indicates whether or not the parameter is writable while the PROTECTION parameter is set to a particular level.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Update Event UPDATE_EVT Index Number RO / RW Mode Range Initial Value Protect Category 7 UNACKNOWLEDGED 7.1 RW ALL 0=Undefined 1=Acknowledged 2=Unacknowledged 0 NONE UPDATE_STATE 7.2 RO N/A 0=Undefined 1=Updated reported 2=Update Not reported 0 N/A TIME_STAMP 7.3 RO N/A 0 N/A STATIC_REVISION 7.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Travel Cutoff Hi FINAL_VALUE_CUTOFF_HI Travel Cutoff Lo FINAL_VALUE_CUTOFF_LO FINAL_POSITION_VALUE Index Number 15 16 RO / RW RW Mode MAN OOS RW MAN OOS Range -25 to 125 -25 to 125 Initial Value 99.5 Protect Category SETUP 0.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME SETPOINT_D Index Number RO / RW Mode 32.1 RW MAN OOS Setpoint(D) VALUE 32.2 RW MAN OOS 33.1 RO N/A Travel (D) VALUE 33.2 RO N/A NONE 0 = closed 1 = open 5,10,15.. = % NONE N/A 0 = closed 1 = open 5,10,15.. = % N/A 34 Travel Status STATUS 34.1 RO N/A N/A Travel VALUE 34.2 RO N/A N/A SUPPLY_PRESSURE 35.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME PRESSURE_DIFF Index Number RO / RW Mode Range Initial Value Protect Category 38 Pressure Differential Status STATUS 38.1 RO N/A N/A Pressure Differential VALUE 38.2 RO N/A N/A PWA Simulate PWA_SIMULATE 39 Grant Deny GRANT_DENY 40 RO or RW* ALL GRANT 40.1 RW ALL DENY 40.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Basic Setup BASIC_SETUP Index Number RO / RW Mode Range Protect Category Description 42 Actuator Style ACTUATOR_STYLE 42.1 RW MAN OOS 1=Spring & Diaphragm 2=Piston‐Dbl w/o Spring 3=Piston‐Dbl w/Spring 4=Piston Sgl w/Spring 1=Spring & Diaphragm SETUP Data Type: Enum (Uint8) Zero Power Condition ZERO_PWR_COND 42.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME TRAVEL_CAL Index Number RO / RW Mode Range Initial Value Protect Category Description 43 Travel Count TVL_COUNT 43.1 RO N/A Travel Hi Calibration TVL_HI_CAL 43.2 RW MAN OOS TVL_LO_CAL CAL Data Type: Uint16 Maximum drive calibration point Travel Lo Calibration TVL_LO_CAL 43.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME TRAVEL_CAL_RUN Index Number RO / RW Mode Range Protect Category Description 45 Travel Calibration Command TVL_CAL_CMD 45.1 RW MAN Travel Calibration Prog TVL_CAL_PROG 45.2 RO N/A Travel Calibration Status TVL_CAL_STATUS 45.3 Reserved TVL_CAL_RESERVED 45.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME PRESS_CAL Index Number RO / RW Mode Range Initial Value Protect Category Description 46 Supply Pressure Scale SUPP_PRESS_SCALE 46.1 RW MAN OOS >0 CAL Data Type: Float Supply Pressure Offset SUPP_PRESS_OFFSET 46.2 RW MAN OOS 0 to 16383 CAL Data Type: Uint16 Pressure A Scale PRESS_A_SCALE 46.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Advise Alarm ADVISE_ALM UNACKNOWLEDGED Index Number RO / RW Mode Range Initial Value Protect Category 58 58.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Maintenance Suppress MAINT_MASK Index Number 66 RO / RW RW Mode ALL Range Same as for MAINT_ACTIVE above Initial Value All bits: 0 Protect Category Description ALL Data Type: Bit String (4 byte) 0=disable 1=enable Maintenance alert mask. MASK controls whether an alert is reported.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number INST_ALERTS_ACTIVE 74 Electronics Active ELECT_ACTIVE 74.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME PD Detail 1 Active PD_DETAIL1_ACTIVE PD Detail 2 Active PD_DETAIL2_ACTIVE PD Detail 3 Active PD_DETAIL3_ACTIVE PD Detail 4 Active PD_DETAIL4_ACTIVE Index Number 74.9 74.10 74.11 74.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME PD Detail 5 Active PD_DETAIL5_ACTIVE PD Detail 6 Active PD_DETAIL6_ACTIVE Shutdown Alerts SHUTDOWN_ALERTS_ACTIVE Index Number 74.13 74.14 74.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME INST_ALERTS_ENABLE Electronics Enable ELECT_ENABLE Sensor Enable SENSOR_ENABLE Environment Enable ENVIRO_ENABLE Travel Enable TRAVEL_ENABLE Index Number RO / RW Mode Range Initial Value Protect Category Description 75 75.1 75.2 75.3 75.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME INST_ALERTS_CONFIG Shutdown Trigger SHUTDOWN_TRIGGER Shutdown Recovery SHUTDOWN_RECOVERY Index Number RO / RW Mode Range Protect Category Description 76 76.1 76.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number RO / RW Mode Range Initial Value Protect Category Description Travel Open Alert Point TVL_OPEN_ALRT_PT 77.8 RW ALL -25% to 125% 99.5% SETUP Data Type: Float Alert when valve is open. Control DI channel 24 regardless of alert enable state. Travel Open Deadband TVL_OPEN_DB 77.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number RO / RW Mode Range Initial Value Protect Category Description Reserved AI RESERVED_AI 81 RW ALL 0 SETUP Data Type: Uint16 Reserved Upgrade Progress UPGRADE_PROGRESS 82 RO N/A 1 N/A Data Type: Enum (Uint8) Not used by the DVC6200f SPEC_SHEET_VALVE 83 Valve Size VALVE_SIZE 83.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME SPEC_SHEET_ACT Index Number RO / RW Mode Range Protect Category Description 85 Actuator Size ACTUATOR SIZE 85.1 RW ALL NULL ALL Data Type: Visible String Effective Area EFFECTIVE AREA 85.2 RW ALL 0.00 ALL Data Type: Float Air AIR 85.3 RW ALL 0 ALL Data Type: Enum (Uint8) Lower Bench Set LOWER_BENCH_SET 85.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14. Transducer Block Parameter Definitions (Continued) Label PARAMETER_NAME PERF_DIAG Index Number RO / RW Mode Range Initial Value Protect Category Description 88 PD Run PD_COMMAND 88.1 RW AUTO MAN 1=PD On 2=PD Off NONE Data Type: Enum Controls whether PD will run or not. PD Status PD_STATUS 88.2 RO ALL 1=Not Running 2=Running NONE Data Type: Enum Status of performance diagnostics.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐14.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Note Because individual views are limited in size, View Lists 3 and 4 have multiple parts. Table 4‐17. Transducer Block, View 3.1 Index Number 1 Parameter ST_REV Table 4‐18. Transducer Block, View 3.2 Index Number 1 Parameter ST_REV 5.1 MODE_BLOCK.TARGET 74.1 INST_ALERTS_ACTIVE.ELECT_ACTIVE 5.2 MODE_BLOCK.ACTUAL 74.2 INST_ALERTS_ACTIVE.SENSOR_ACTIVE 5.3 MODE_BLOCK.PERMITTED 74.3 INST_ALERTS_ACTIVE.
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Instruction Manual Detailed Setup—Transducer Block D103412X012 January 2015 Table 4‐20. Transducer Block, View 4.2 Table 4‐21. Transducer Block, View 4.3 (continued) Index Number Index Number Parameter ST_REV 67 ADVISE_MASK 27 VALVE_SN 68 FAILED_PRI 28 VALVE_TYPE 69 MAINT_PRI 29 XD_CAL_LOC 70 ADVISE_PRI 30 XD_CAL_DATE 31 XD_CAL_WHO 89 TEMPERATURE_UNITS 90 PRESSURE_UNITS 91 TVL_UNITS 92 LENGTH_UNITS 93 AREA_UNITS 94 SPRING_RATE_UNITS Table 4‐22.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Analog Output Function Block Overview The Analog Output (AO) function block (figure 4‐6) assigns an output value to a field device through a specified I/O channel. The block supports mode control, signal status calculation, and simulation. Figure 4‐7 illustrates the internal components of the AO function block, and table 4‐25 lists the definitions of the block parameters.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Figure 4‐7.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Out of Service (OOS)—The block is not processed. The output channel is maintained at the last value and the status of OUT [9] is set to Bad: Out of Service. The BLOCK_ERR [6] attribute shows Out of Service. Initialization Manual (Iman)—The path to the output hardware is broken and the AO block output will remain at the last position.
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Detailed Setup—AO Function Block Instruction Manual January 2015 D103412X012 For any shed with no return option, the target mode changes as determined by the option. Therefore, there is no attempt to restore the connection following failure. The behavior on change to the remote cascade target mode is identical to that for Shed With Return Options. Normal—On failure of a remote cascade connection the block sets the target mode to the highest permitted non‐remote mode.
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Instruction Manual D103412X012 Detailed Setup—AO Function Block January 2015 To select the manner of processing the SP and the channel output value configure the setpoint limiting options, the tracking options, and the conversion and status calculations. Output Block PV Status The Output Block PV Status is determined by the value of the PlantWeb Alerts Set PV Status parameter in the transducer block (PWA_SET_STATUS [97]), the Transducer Block mode, and enabled Active PlantWeb alarms. Refer to table 4‐11.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Figure 4‐8.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Use Fault State value on Restart—Use the value of FSTATE_VAL [24] for SP [8] when power is restored or if the device is restarted, otherwise use the last value saved in non‐volatile memory. This does not act like Fault State, it only uses the value of FSTATE_VAL [24]. Fault State to Value—The output action to take when a fault occurs (if not selected, use hold last value; if selected, use FSTATE_VAL [24]).
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Table 4‐24. BLOCK_ERR Conditions Condition Number Condition Name and Description 0 Other (N/A) 1 Block Configuration Error ‐ CHANNEL and SHED_OPT set to 0 2 Link Configuration Error (N/A) 3 Simulate active ‐ Simulation is enabled and the block is using a simulated value in its execution. 4 Local Override ‐ Device in fault state. Actual mode LO.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Table 4‐25. Analog Output Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Block Mode MODE_BLK TARGET ACTUAL Index Number RO / RW Block Mode OOS MAN AUTO AUTO‐CAS AUTO‐RCAS OOS until block is configured, then last valid target OOS+MAN+AUTO+ CAS+RCAS 5.1 RW ALL 5.2 RO ALL OOS OOS+MAN+A UTO+ CAS+RCAS 5.3 RW ALL NORMAL 5.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Table 4‐25. Analog Output Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Grant Deny GRANT_DENY Index Number RO / RW Block Mode 13.1 RW ALL DENY 13.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Table 4‐25. Analog Output Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number Fault State Value FSTATE_VAL 24 Back Calculation Output BKCAL_OUT 25 Remote Cascade Input RCAS_IN 26 RO / RW Block Mode ALL Range PV Scale +/- 10% Initial Value Description 0 Data Type: Float Preset value to use if I/O_OPTS Fault State to Value or Use Fault State Value on Restart is set.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Table 4‐25. Analog Output Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number RO / RW Block Mode Initial Value Range Description Extended Parameters StdDev STDDEV 31 RO N/A positive float Dynamic Data Type: Float Standard Deviation. To support DeltaV Variability measurement.
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Instruction Manual Detailed Setup—AO Function Block D103412X012 January 2015 Field Communicator Menu Structure ANALOG OUTPUT FUNCTION BLOCK Quick Config Alert Key Process Value Scale: EU at 100% Process Value Scale: EU at 0% Process Value Scale: Units Index Process Value Scale: Decimal Simulate: Simulate Status Simulate: Simulate Value Simulate: Transducer Status Simulate: Transducer Value Simulate: Simulate En/Disable Setpoint: Status Setpoint: Value Setpoint High Limit Setpoint Low Limit Common Config
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 PID Function Block Overview The PID function block (figure 4‐9) combines all of the necessary logic to perform proportional/integral/derivative (PID) control. The block supports mode control, signal scaling and limiting, feedforward control, override tracking, alarm limit detection, and signal status propagation. Figure 4‐9.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 α: fixed smoothing factor of 0.1 applied to RATE F: feedforward control contribution from the feedforward input (FF_VAL) E: error between setpoint and process variable To further customize the block for use in your application, you can configure filtering, feedforward inputs, tracking inputs, setpoint and output limiting, PID equation structures, and block output action.
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Detailed Setup—PID Function Block Instruction Manual January 2015 D103412X012 Modes The PID function block supports the following modes: Manual (Man)—The block output (OUT [9]) may be set manually. Automatic (Auto)—The SP [8] may be set manually and the block algorithm calculates OUT [9]. Cascade (Cas)—The SP [8] is calculated in another block and is provided to the PID block through the CAS_IN [18] connection.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Shed With No Return Options For any shed with no return option, the target mode changes as determined by the option. Therefore, there is no attempt to restore the connection following failure. The behavior on change to a remote target mode is identical to that for Shed With Return Options. Normal—On failure of a remote connection, the block sets the target mode to the highest permitted non‐remote mode.
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Detailed Setup—PID Function Block Instruction Manual January 2015 D103412X012 In Manual mode the output is entered manually by the operator. In Remote Output mode, the output is entered by a host computer. Output Selection and Limiting Output selection is determined by the mode and the set point. In Automatic, Cascade, or Remote Cascade mode, the output is computed by the PID control equation.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Act On IR—If this option is true, then when IR (Initialization Requested) is received on BKCAL_IN [27], the SP [8] will be adjusted within setpoint limits to provide bumpless transfer when the cascade is closed. If the setpoint required to provide bumpless transfer is outside the setpoint limits, then any difference added to provide bumpless transfer will be removed in the BAL_TIME [25].
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Process alarm detection is based on the PV [7] value.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐31. BLOCK_ERR Conditions Condition Number Condition Name and Description 0 Other (N/A) 1 Block Configuration Error—SHED_OPT or BYPASS set to 0 2 Link Configuration Error (N/A) 3 Simulate Active (N/A) 4 Local Override—The actual mode is LO and Track Enable is set.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32. PID Function Block System Parameters Definitions (Continued) Label PARAMETER_NAME Index Number RO / RW Block Mode Range Initial Value Description Dynamic Data Type: Bit String 0 = inactive 1 = active This parameter reflects the error status associated with the hardware or software components associated with a block. It is a bit string so that multiple errors may be shown.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32. PID Function Block System Parameters Definitions (Continued) Label PARAMETER_NAME Bypass BYPASS Cascade Input CAS_IN Index Number RO / RW Block Mode MAN OOS 17 18 ALL Range Initial Value 1=Off 2=On 0=undefined Status BAD NC: const Value 0 Description Data Type: Enum Used to override the calculation of the block. When enabled, the SP is sent directly to the output.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32. PID Function Block System Parameters Definitions (Continued) Label PARAMETER_NAME Update Event UPDATE_EVT UNACKNOWLEDGED Index Number RO / RW Block Mode RW N/A 0=Undefined 1=Acknowledged 2=Unacknowledged 0 0=Undefined 1=Update reported 2=Update not reported 0 Range Initial Value 43 43.1 UPDATE_STATE 43.2 RO N/A TIME_STAMP 43.3 RO N/A 0 STATIC_REVISION 43.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32. PID Function Block System Parameters Definitions (Continued) Label PARAMETER_NAME Low Low Alarm LO_LO_ALM UNACKNOWLEDGED Index Number RO / RW Block Mode RW N/A 0=Undefined 1=Acknowledged 2=Unacknowledged 0=undefined 0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported 0=undefined Range Initial Value 63 63.1 ALARM_STATE 63.2 RO N/A TIME_STAMP 63.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32. PID Function Block System Parameters Definitions (Continued) Label PARAMETER_NAME Structureconfig STRUCTURECONFIG UGamma GAMMA (ugamma) Index Number RO / RW 71 72 Block Mode Range Initial Value OOS 0=PID terms on error 1=PI terms on error, D term on PV 2=I terms on error, PD term on PV 3=PD terms on error 4= P term on error, D term on PV 5=ID terms on error 6=I term on error, D term on PV 7=2 Deg.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐32. PID Function Block System Parameters Definitions (Continued) Label PARAMETER_NAME T Ipgain T_IPGAIN Index Number RO / RW Block Mode Range Initial Value Description 80 RO N/A 0.0 Data Type: Float Integrated process gain. T Ugain T_UGAIN 81 RO N/A 0.0 Data Type: Float Ultimate gain. T Uperiod T_UPERIOD 82 RO N/A 0.0 Data Type: Float Ultimate period. T Psgain T_PSGAIN 83 RO N/A 0.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Table 4‐35. PID Function Block, View 3 Index Number 1 Parameter ST_REV 5.1 MODE_BLK.TARGET_MODE 5.2 MODE_BLK.ACTUAL_MODE 5.3 MODE_BLK.PERMITTED_MODE 5.4 MODE_BLK.NORMAL_MODE 6 BLOCK_ERR 7 PV 8 SP 9 OUT 15 IN 18 CAS_IN 27 BKCAL_IN 31 BKCAL_OUT 32 RCAS_IN 33 ROUT_IN 35 RCAS_OUT 36 ROUT_OUT 38 TRK_IN_D 39 TRK_VAL 40 FF_VAL 45.1 ALARM_SUM.CURRENT 45.2 ALARM_SUM.UNACKNOWLEDGED 45.
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 Field Communicator Menu Structure PID FUNCTION BLOCK Quick Config Alert Key Control Options Deviation High Limit Deviation Low Limit Gain High High Limit High Limit Low Limit Low Low Limit Output Scale: EU at 100% Output Scale: EU at 0% Output Scale: Units Index Output Scale: Decimal Process Value Scale: EU at 100% Process Value Scale: EU at 0% Process Value Scale: Units Index Process Value Scale: Decimal Reset Setpoint: Statu
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Instruction Manual Detailed Setup—PID Function Block D103412X012 January 2015 All PID FUNCTION BLOCK cont.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Input Selector Function Block Overview The Input Selector (ISEL) function block (figure 4‐12) can be used to select the first good, maximum, minimum, average, or hot backup from as many as eight input values and place it at the output. The block supports signal status propagation. There is no process alarm detection in the Input Selector function block.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 The Input Selector block Target mode is Auto, OP_SELECT [22] is not being used, and SELECT_TYPE [19] is 0. In this case, the BLOCK_ERR [6] parameter shows a Block Configuration Error. The Input Selector block Actual mode will be Manual if all of the above is not true and the Target mode is Manual. Figure 4‐13.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 When the block is in the Manual mode the status and substatus of OUT [7] and SELECTED [21] will be as follows: Substatus will be non‐specific and the limit will be constant. Quality of OUT [7] and SELECTED [21] will be Uncertain if STATUS_OPTS [10] is “Uncertain if in Manual mode.” Otherwise, the quality of OUT [7] and SELECTED [21] will be Good Noncascade. Limit Propagation Refer to figure 4‐14.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Figure 4‐14.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Figure 4‐15.
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Detailed Setup—ISEL Function Block Instruction Manual January 2015 D103412X012 STATUS_OPTS Supported In the STATUS_OPTS [10] parameter, you can select from the following options to control the status handling: Use Uncertain as Good—sets the OUT [7] status to Good when the selected input status is Uncertain. Uncertain if in Manual mode: sets the OUT [7] status to Uncertain when the mode is Manual. Note The block mode must be Out of Service to set STATUS_OPTS [10].
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Instruction Manual D103412X012 Detailed Setup—ISEL Function Block January 2015 IN_1 through IN_8 and DISABLE_1 through DISABLE_8 are non‐volatile type parameters so if they are Linked they will automatically have Bad status until connections are re‐established. If they are not Linked, they will be restored with the previous value from NVM across device restarts. Direct Selection of Inputs The parameter OP_SELECT [22] can be used to select a particular input.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Alarms are grouped into five levels of priority, as shown in table 4‐38. Table 4‐38. ISEL Function Block Alarm Priorities Priority Description(1) Priority Number 0 The priority of an alarm condition changes to 0 after the condition that caused the alarm is corrected. 1 An alarm condition with a priority of 1 can be recognized by the system.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Table 4‐40. Input Selector Function Block Parameter Definitions Label PARAMETER_NAME Index Number RO / RW Block Mode Range Initial Value Description Static Revision ST_REV 1 RO N/A 0 to 65535 0 Data Type: Unsigned16 The revision level of the static data associated with the function block. The revision value will be incremented each time a static parameter value in the block is changed.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Table 4‐40.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Table 4‐40. Input Selector Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Update Event UPDATE_EVT Index Number RO / RW Block Mode Range Initial Value 23 UNACKNOWLEDGED 23.1 RW N/A 0=Undefined 1=Acknowledged 2=Unacknowledged 0 UPDATE_STATE 23.2 RO N/A 0=Undefined 1=Update Reported 2=Updated not reported 0 TIME_STAMP 23.3 RO N/A 0 STATIC_REVISION 23.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Table 4‐40.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Table 4‐40. Input Selector Function Block Parameter Definitions (Continued) Label PARAMETER_NAME High Alarm HI_ALM UNACKNOWLEDGED Index Number RO / RW Block Mode RW N/A 0=Undefined 1=Acknowledged 2=Unacknowledged 0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported Range Initial Value 46 46.1 0 ALARM_STATE 46.2 RO N/A TIME_STAMP 46.3 RO N/A 0 SUBCODE 46.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Table 4‐41. ISEL Function Block, View 1 Table 4‐43. ISEL Function Block, View 3 Index Number Index Number 1 Parameter ST_REV 1 5.1 MODE_BLK.TARGET_MODE 5.1 MODE_BLK.TARGET_MODE 5.2 MODE_BLK.ACTUAL_MODE 5.2 MODE_BLK.ACTUAL_MODE 5.3 MODE_BLK.PERMITTED_MODE 5.3 MODE_BLK.PERMITTED_MODE 5.4 MODE_BLK.NORMAL_MODE 5.4 MODE_BLK.
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Instruction Manual Detailed Setup—ISEL Function Block D103412X012 January 2015 Field Communicator Menu Structure INPUT SELECTOR FUNCTION BLOCK Quick Config Alert Key Min Good Output Range: EU at 100% Output Range: EU at 0% Output Range: Units Index Output Range: Decimal Select Type Common Config Min Good Block Mode: Target Block Mode: Actual Block Mode: Permitted Block Mode: Normal Output Range: EU at 100% Output Range: EU at 0% Output Range: Units Index Output Range: Decimal Select Type Advanced Config
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 Output Splitter Function Block Overview The Output Splitter (OS) block (figure 4‐16) provides the capability to drive two control outputs from a single input. Each output is a linear function of some portion of the input. Back calculation support is provided using the same linear function in reverse. Cascade initialization is supported by a decision table for combinations of input and output conditions. Figure 4‐16.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 Figure 4‐17. Output Splitter Function Block Schematic IN_ARRAY OUT_ARRAY LOCKVAL RCAS_IN OUT 1 SP CAS_IN Auto OUT 2 BKCAL_IN_1 RCAS_OUT BKCAL_IN_2 CAS_OUT Figure 4‐18.
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Detailed Setup—OS Function Block Instruction Manual January 2015 D103412X012 Out of Service (OOS)—The block is not processed. FIELD_VAL and PV are not updated and the OUT status is set to Bad: Out of Service. The BLOCK_ERR parameter shows Out of Service. In this mode, you can make changes to all configured parameters. By using permitted mode the target mode of a block may be restricted to one or more of the following modes: Cas, Auto or OOS.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 Limit Handling The splitter function block is designed to combine the limit information from the two downstream blocks into limits for the upstream block. The general principle is to allow the upstream block to continue control for as long as possible.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 blocks may effect the useful range of a line. Units of percent are used in the examples because the common application of this block is to valves, but any units may be used to suit the application. Figure 4‐19.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 to OUT_2, or goes to Y11. If LOCKVAL is true, OUT_1 remains at its ending value when X is greater than X12. If LOCKVAL is false, then OUT_1 goes to Y11 when X is greater than X12 . Figure 4‐20. OUT with LOCKVAL True OUT 2 OUT 1 Figure 4‐21.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 CAS_IN of the Splitter receives the OUT of PID1. BKCAL_IN of PID1 receives BKCAL_OUT of the Splitter. CAS_IN of the AO receives OUT_1 of the Splitter and PID2 receives OUT_2 of the Splitter. BKCAL_IN_1 of the Splitter receives BKCAL_OUT of the AO and BKCAL_IN_2 of the Splitter receives BKCAL_OUT of PID2.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 drop the good downstream block out of Cas mode for one evaluation cycle and then restore Cas mode. This initializes the upstream controller to the remaining good region of control. OS Function Block Parameter List (table 4‐48) Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Double indentation and shaded Index Number indicates sub‐parameter Table 4‐48.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 Table 4‐48. Output Splitter Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number RO / RW Output 2 Range OUT_2_RANGE 11 RO Grant Deny GRANT_DENY 12 Block Mode EU at 100% EU at 0 % Unit Index Decimal Point GRANT 12.1 N/A DENY 12.
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Instruction Manual Detailed Setup—OS Function Block D103412X012 January 2015 Table 4‐48. Output Splitter Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Index Number Block Alarm BLOCK_ALM RO / RW Block Mode RW N/A 0: Undefined 1: Acknowledged 2: Unacknowledged 0: Undefined 1: Clear reported 2: Clear not reported 3: Active reported 4: Active not reported Range Initial Value Description 24 UNACKNOWLEDGED 24.1 ALARM_STATE 24.2 RO N/A TIME_STAMP 24.
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Detailed Setup—OS Function Block January 2015 Field Communicator Menu Structure OUTPUT SPLITTER FUNCTION BLOCK All Characteristics Static Revision Tag Description Strategy Alert Key Block Mode: Target Block Mode: Actual Block Mode: Permitted Block Mode: Normal Block Error Setpoint: Status Setpoint: Value Output 1: Status Output 1: Value Output 2: Status Output 2: Value Output 1 Range: EU at 100% Output 1 Range: EU at 0% Output 1 Range: Units Index Output 1 Range: Decimal Output 2 Range: EU at 100% Output 2
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Analog Input Function Block Overview The Analog Input (AI) function block (figure 4‐23) processes field device measurements and makes them available to other function blocks. The output value from the AI block is in engineering units and contains a status indicating the quality of the measurement. The measuring device may have several measurements or derived values available in different channels.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Figure 4‐24. Analog Input Function Block Schematic ANALOG MEASUREMENT ALARM_TYPE ACCESS ANALOG MEAS. HI_HI_LIM HI_LIM LO_LO_LIM LO_LIM CHANNEL ALARM DETECTION OUT_D ALARM_HYS LOW_CUT SIMULATE L_TYPE FIELD_VAL PV FILTER PV_FTIME IO_OPTS STATUS CALC.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Table 4‐54.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Filtering The filtering feature changes the response time of the device to smooth variations in output readings caused by rapid changes in input. You can adjust the filter time constant (in seconds) using the PV_FTIME [18] parameter. Set the filter time constant to zero to disable the filter feature. Signal Conversion You can set the signal conversion type with the Linearization Type (L_TYPE [16]) parameter.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 When the converted input value is below the limit specified by the LOW_CUT [17] parameter, a value of zero is used for the converted value (PV [7]). This option is useful to eliminate false readings when the differential pressure measurement is close to zero. Note Invert is the only I/O option supported by the AI block. You can set the I/O option in Out of Service mode only.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Troubleshooting Refer to table 4‐56 to troubleshoot any problem that you encounter. Table 4‐56. Troubleshooting Symptom Mode will not leave OOS Possible Causes Target mode is not set Configuration error Corrective Action Set target mode to something other than OOS BLOCK_ERR [6] will show the configuration error bit set.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Table 4‐57. Analog Input Block Parameter Definitions Label PARAMETER_NAME Index Number RO / RW Write Block Mode Range Initial Value Description N/A 0 to 65535 0 Data Type: Unsigned16 The revision level of the static data associated with the function block.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Table 4‐57. Analog Input Block Parameter Definitions (Continued) Label PARAMETER_NAME Grant Deny GRANT_DENY Index Number RO / RW Write Block Mode Range Initial Value Description All bits: 0 Data Type: DS‐70 Options for controlling access of host computer and local control panels to operating, tuning, and alarm parameters of the block.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Table 4‐57. Analog Input Block Parameter Definitions (Continued) Label PARAMETER_NAME Alarm Summary ALARM_SUM Index Number RO / RW Write Block Mode Range Initial Value 22 CURRENT 22.1 RO ALL UNACKNOWLEDGED 22.2 RO ALL UNREPORTED 22.3 RO ALL D ISABLED 22.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Table 4‐57. Analog Input Block Parameter Definitions (Continued) Label PARAMETER_NAME Low Low Alarm LO_LO_ALM Index Number RO / RW Write Block Mode Initial Value Range Description 36 UNACKNOWLEDGED 36.1 RW 0 ALARM_STATE 36.2 RO 0 TIME_STAMP 36.3 RO SUBCODE 36.4 RO VALUE 36.5 RO 0 N/A Data Type: DS‐71 The status of the lo lo alarm and its associated time stamp.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Table 4‐60. AI Function Block, View 3 Table 4‐61. AI Function Block, View 4 Index Number Index Number 1 Parameter Parameter ST_REV 1 ST_REV 5.1 MODE_BLK.TARGET_MODE 3 STRATEGY 5.2 MODE_BLK.ACTUAL_MODE 4 ALERT_KEY 5.3 MODE_BLK.PERMITTED_MODE 13 IO_OPTS 5.4 MODE_BLK.NORMAL_MODE 14 STATUS_OPTS 6 BLOCK_ERR 15 CHANNEL 7 PV 16 L_TYPE 8 OUT 17 LOW_CUT 19 FIELD_VAL 18 PV_FTIME 22.1 ALARM_SUM.
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Instruction Manual Detailed Setup—AI Function Block D103412X012 January 2015 Field Communicator Menu Structure ANALOG INPUT FUNCTION BLOCK Quick Config AI Channel Linearization Type Transducer Scale: EU at 100% Transducer Scale: EU at 0% Transducer Scale: Units Index Transducer Scale: Decimal Output Scale: EU at 100% Output Scale: EU at 0% Output Scale: Units Index Output Scale: Decimal Common Config Acknowledge Option Alarm Hysteresis Alert Key High High Limit High High Priority High Limit High Priori
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Instruction Manual Detailed Setup—MAI Function Block D103412X012 January 2015 Multiple Analog Input Function Block Overview The Multiple Analog Input (MAI) function block (figure 4‐26) has the ability to process up to eight field device measurements and make them available to other function blocks. The output values from the MAI block are in engineering units and contain a status indicating the quality of the measurement.
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Instruction Manual Detailed Setup—MAI Function Block D103412X012 January 2015 OUT_X status will be Bad if the transducer detects a problem with sensor associated with the channel. Application Information The intended use is for applications where it is necessary to convey DVC6200f measurements from a function. The configuration of the MAI function block and its associated output channels depends on the specific application. CHANNEL [7]: Channel must always be set to 21.
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Instruction Manual Detailed Setup—MAI Function Block D103412X012 January 2015 MAI Function Block Parameter List (table 4‐64) Read/Write Capability: RO - Read Only, RW - Read Write Mode: The block mode(s) required to write to the parameter Double indentation and shaded Index Number indicates sub‐parameter Table 4‐64.
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Instruction Manual Detailed Setup—MAI Function Block D103412X012 January 2015 Table 4‐64. MAI Function Block Parameter Definitions (Continued) Label Parameter Name Index Number RO / RW Mode Range Initial Value Description Output 1 OUT_1 8 OOS MAN Channel assigned by TB.MAI_CHANNEL_MAP TB.FINAL_VALUE Data Type: DS‐65 The block output value and status. Output 2 OUT_2 9 OOS MAN Channel assigned by TB.MAI_CHANNEL_MAP TB.TRAVEL_TARGET Data Type: DS‐65 The block output value and status.
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Instruction Manual Detailed Setup—MAI Function Block D103412X012 January 2015 View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer. Table 4‐65. MAI Function Block, View 1 Table 4‐67.
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Instruction Manual Detailed Setup—MAI Function Block D103412X012 January 2015 Field Communicator Menu Structure MULTIPLE ANALOG INPUT FUNCTION BLOCK Quick Config MAI Channel Common Config Alert Key Block Mode: Target Block Mode: Actual Block Mode: Permitted Block Mode: Normal Advanced Config Static Revision Strategy I/O Reference MAI Channel Connectors Output 1: Status Output 1: Value Output 2: Status Output 2: Value Output 3: Status Output 3: Value Output 4: Status Output 4: Value Output 5: Status Out
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Discrete Output Function Block Overview The Discrete Output (DO) function block (figure 4‐27) processes a discrete set point and outputs it to the specified I/O channel to produce an output signal. The DVC6200f digital valve controller discrete output block provides both normal open/closed control and the ability to position the valve in 5% increments for coarse throttling applications.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Figure 4‐28. Discrete Output Function Block Schematic RCAS_OUT_D RCAS_IN_D BKCAL_OUT_D PV_D SP_D CONVERT AND STATUS CALCULATION CAS_IN_D IO_OPTS OUT_D READBACK_D MODE SIMULATE_D SHED MODE CHANNEL TRANSDUCER BLOCK FEEDBACK TRANSDUCER BLOCK When setting up the DO block, CHANNEL [18] must be set to 22, and SHED_OPT [23] must be non‐zero. Note Actual Block Mode (MODE_BLK.ACTUAL [5.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Cascade (Cas)—The block uses a set point supplied by another function block. Note The transducer block must be in Auto for the mode to go to AUTO, CAS or MAN. RemoteCascade (RCas)—The block uses a set point supplied by a host computer. Out of Service (OOS)—The block is not processed and the output is not transferred to I/O. The BLOCK_ERR [6] attribute shows Out of service.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Auto—On failure of a remote cascade connection, the block sets the target mode to Auto, if permitted. Man—On failure of remote cascade connection, the block sets the target mode to Man, if permitted. The user may configure SHED_OPT [23] so that it calls for a target mode that is not permitted.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Table 4‐70.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Block Errors Table 4‐71 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the DO block and are provided only for your reference. Table 4‐71.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Note When simulate is active, the output block no longer writes values to the transducer block. If the Output Blk Timeout period is exceeded, the transducer block may move the valve to the Zero Power Condition depending on the configuration of the Output Block Timeout Alert.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Table 4‐72.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Table 4‐72.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Table 4‐72. Discrete Output Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Shed Options SHED_OPT Index Number 23 Remote Cascade Output Discrete RCAS_OUT_D 24 Update Event UPDATE_EVT 25 UNACKNOWLEDGED RO / RW 25.1 Mode Range ALL 0=Uninitialized 1=Normal Shed, Normal Return 2=Normal Shed, No Return 3=Shed to Auto, normal return 4=Shed to Auto, no return.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer. Table 4‐73. DO Function Block, View 1 Table 4‐75.
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Instruction Manual Detailed Setup—DO Function Block D103412X012 January 2015 Field Communicator Menu Structure DISCRETE OUTPUT FUNCTION BLOCK Quick Config Alert Key Process Value Discrete: Status Process Value Discrete: Value Setpoint Discrete: Status Setpoint Discrete: Value Common Config Alert Key I/O Options Block Mode: Target Block Mode: Actual Block Mode: Permitted Block Mode: Normal Setpoint Discrete: Status Setpoint Discrete: Value Advanced Config Fault State Time Fault State Value Discrete Proce
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Discrete Input Function Block Overview The Discrete Input (DI) function block (figure 4‐29) processes a single discrete input from a field device and makes it available to other function blocks. You can configure inversion and alarm detection on the input value. In the DVC6200f digital valve controller, the discrete input function block can provide limit switch functionality and valve position proximity detection.
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Detailed Setup—DI Function Block Instruction Manual January 2015 D103412X012 Modes The Discrete Input function block supports the following modes: Manual (Man)—The block output (OUT_D [8]) is disconnected from the field and set manually. Automatic (Auto)—The block algorithm determines output. Out of Service (OOS)—The block is not processed. The OUT_D [8] status is set to Bad: Out of Service. The BLOCK_ERR [6] parameter shows Out of Service.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Table 4‐77. Channel Selection for the Discrete Input Function Block Transducer Block Parameter(1) Selection Bit Number(2) Transducer Block Index Number 23 TRAVEL_D 24 INST_ALERTS_ACTIVE:PROX_ACTIVE 74.5 33 0: Travel Open N/A 25 INST_ALERTS_ACTIVE:PROX_ACTIVE 74.5 1: Travel Closed 26 INST_ALERTS_ACTIVE:TRAVEL_ACTIVE 74.4 2: Travel Limit Lo Lo 27 INST_ALERTS_ACTIVE:TRAVEL_ACTIVE 74.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 the detected position. Figure 4‐31 illustrates the operation of the proximity detection function. Travel Alert Point refers to Travel Lo Alert Point, Travel Hi Alert Point, Travel Lo Lo Alert Point, and Travel Hi Hi Alert Point in table 4‐79. Travel Alert Deadband refers to Travel Lo Alert Deadband, Travel Hi Alert Deadband, Travel Lo Lo Alert Deadband, and Travel Hi Hi Alert Deadband in table 4‐79. Figure 4‐31.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Alarm Detection To select the state that initiates an input alarm, and to set discrete alarm substatus in the output, configure the DISC_LIM [23] parameter. You can enter any value between 0 and 255. A value of 255 disables the alarm. When OUT_D [8] matches the DISC_LIM [23] state, the discrete value of an alarm is set. Block Errors Table 4‐80 lists conditions reported in the BLOCK_ERR [6] parameter.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 To use simulate, first install the simulate jumper in the terminal box, then set Simulate_D enable/disable to enabled, then enter the desired values for Simulate Value and Status. When SIMULATE_D [9] is enabled, the Simulate Active bit of the BLOCK_ERR [6] parameter is set (refer to the Block Errors description).
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Table 4‐81. Discrete Input Function Block Parameter Definitions Label PARAMETER_NAME Index Number RO / RW Block Mode Range Initial Value Description Data Type: Unsigned16 The revision level of the static data associated with the function block. The revision value will be incremented each time a static parameter value in the block is changed.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Table 4‐81. Discrete Input Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Grant Deny GRANT_DENY Index Number RO / RW Block Mode 12.1 ALL DENY 12.2 ALL Status Options STATUS_OPTS DI Channel CHANNEL 13 14 15 Process Value Filter Time PV_FTIME 16 Field Value Discrete FIELD_VAL_D 17 Update Event UPDATE_EVT 18 UNACKNOWLEDGED 18.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Table 4‐81. Discrete Input Function Block Parameter Definitions (Continued) Label PARAMETER_NAME Block Alarm BLOCK_ALM UNACKNOWLEDGED Index Number RO / RW Block Mode 19 19.1 Initial Value Description Dynamic RW N/A 0=Undefined 1=Acknowledged 2=Unacknowledged 0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported ALARM_STATE 19.2 RO N/A TIME_STAMP 19.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 View Lists View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer. Table 4‐82. DI Function Block, View 1 Table 4‐84.
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Instruction Manual Detailed Setup—DI Function Block D103412X012 January 2015 Field Communicator Menu Structure DISCRETE INPUT FUNCTION BLOCK Quick Config Alert Key Process Value Discrete: Status Process Value Discrete: Value Common Config Alert Key Discrete Limit I/O Options Block Mode: Target Block Mode: Actual Block Mode: Permitted Block Mode: Normal Process Value Filter Time Online Block Error Field Value Discrete: Status Field Value Discrete: Value Block Mode: Target Block Mode: Actual Block Mode:
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Detailed Setup—DI Function Block January 2015 188 Instruction Manual D103412X012
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Instruction Manual Calibration D103412X012 January 2015 Section 5 Calibration 5-5Calibration Overview When a DVC6200f digital valve controller is ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator and connects the necessary tubing, then sets up and calibrates the controller. For digital valve controllers that are ordered separately, recalibration of the pressure sensors generally is unnecessary.
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Instruction Manual Calibration D103412X012 January 2015 If a double‐acting relay is used, you will be prompted to run the relay adjustment when auto or manual calibration is selected. Select Yes to adjust the relay, select No to proceed with calibration. For additional information, refer to Relay Adjustment in this section. Note Relay Adjustment is only available for the double‐acting relay (Relay A).
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Instruction Manual Calibration D103412X012 January 2015 Relay Field Communicator TB > Configure/Setup > Calibration > Relay Follow the prompts on the Field Communicator display to check relay adjustment. Replace the digital valve controller cover when finished. Note Relay B and C are not user‐adjustable. Double‐Acting Relay The double‐acting relay is designated by “Relay A” on a label affixed to the relay itself.
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Instruction Manual Calibration D103412X012 January 2015 If the low bleed relay option has been ordered stabilization may take approximately two minutes longer than the standard relay. Relay A may also be adjusted for use in single‐acting‐ direct applications. Rotate the adjustment disc as shown in figure 5‐1 for single‐acting direct operation. Single‐Acting Relays WARNING For instrument level PD only: If the unused port is monitoring pressure, ensure that the pressure source conforms to ISA Standard 7.
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Instruction Manual D103412X012 Calibration January 2015 2. The following message appears: Use the Increase and Decrease selections until the displayed pressure matches the instrument supply pressure. Press OK when you have read this message. 3. The value of the pressure appears on the display. 4. From the adjustment menu, select the direction and size of adjustment to the displayed value. Selecting large, medium, and small adjustments causes changes of approximately 3.0 psi/0.207 bar/20.7 kPa, 0.30 psi/0.
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Instruction Manual Calibration D103412X012 January 2015 5. The instrument sets the output pressure to full supply. The following message appears. Use the Increase and Decrease selections until the displayed pressure matches the output x pressure. Press OK when you have read the message. 6. The value of the output pressure appears on the display. Press OK to display the adjustment menu. 7. From the adjustment menu, select the direction and size of adjustment to the displayed value.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Section 6 Viewing Device Variables and Diagnostics6-6View Lists View Lists allow the values of a set of parameters to be accessed at the same time. View lists are available for the resource and transducer blocks, and the function blocks.
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Viewing Device Variables and Diagnostics Instruction Manual D103412X012 January 2015 Device Diagnostics Resource Block Error (RB > Device Diagnostics > Resource Block Error) Field Communicator RB > Device Diagnostics > Resource Block Error Block Error (BLOCK_ERR [6]) indicates an error status associated with hardware or software for the resource block. Table 6‐1 lists conditions reported in the BLOCK_ERR [6] parameter.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Block Alarm Field Communicator RB > Device Diagnostics > Block Alarm The Block Alarm (BLOCK_ALM [36]) is used for all configuration, hardware, connection failure or system problems in the block. Block Alarm: Alarm State Block Alarm: Alarm State (BLOCK_ALM. ALARM_STATE [36.2]) indicates the state of the Block Alarm.
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Viewing Device Variables and Diagnostics Instruction Manual D103412X012 January 2015 There are two different restarts: Restart Processor, and Restart with Defaults: When selecting either of these options, Restart informs you of the consequences of this action and asks if you want to continue. Select Yes to perform the restart action, select No to select another action or exit. Restart informs you when the restart is completed. You must acknowledge the message to continue.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Manufacturer—Manufacturer Identification (MANUFAC_ID [10]) identifies the manufacturer of the instrument. It is used by the host system to locate the DD file for the device. For Fisher the Manufacturer ID is 0x5100. Device Type—Device Type (DEV_TYPE [11]) identifies the type of device. It is used by the host system to locate the DD file for the device.
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Viewing Device Variables and Diagnostics Instruction Manual D103412X012 January 2015 Device Diagnostics Active PlantWeb Alerts Field Communicator TB > Device Diagnostic > Active PlantWeb Alerts To view the active PlantWeb alerts select Active PlantWeb Alerts. Alert Conditions Field Communicator TB > Device Diagnostic > Active Conditions Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Blocks Set to Default Blocks Set to Default Alert—This alert is active if the resource block has undergone Restart with Defaults. This will stay active until the transducer block is changed from Out of Service.
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Viewing Device Variables and Diagnostics Instruction Manual D103412X012 January 2015 Travel Closed Travel Closed Alert—This alert is active if the travel is greater than the travel closed alert point. Proximity Proximity Hi Hi Alert—This alert is active if the Travel is within the detection band set by the Travel Hi Hi Alert Point and the Travel Hi Hi Deadband.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Travel Sensor Span Error—Indicates that span between the endpoints of travel are not far enough apart. This error is reported during automatic calibration. MLFB Error—Indicates that the Minor Loop Feedback sensor gave a non‐valid value during automatic calibration. Travel Sensor Hi Error—Indicates the travel sensor has reported a travel position that is significantly above the normal operating range, and has failed.
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Viewing Device Variables and Diagnostics Instruction Manual D103412X012 January 2015 Device Record Field Communicator TB > Device Diagnostic > Device Record The following parameters are contained in the Device Record menu of the transducer block. Maximum Recorded Temperature—Maximum Recorded Temperature (TEMP_MAX [86.1]) shows the maximum temperature the instrument has experienced since installation. Maximum Recorded Temperature Time—Maximum Recorded Temperature Time (TEMP_MAX_TIME [86.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Trend Field Communicator TB > Device Diagnostic > Trend Trend chart of Setpoint (FINAL_VALUE.VALUE [13.2]), Travel (TRAVEL.VALUE [34.2]), and Pressure A (PRESSURE_A.VALUE [36.2]). Device Variables Field Communicator TB > Device Variables All Block Modes Block Mode: Target The Target (TARGET [5.1]) mode is the mode requested by the user or host system.
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Viewing Device Variables and Diagnostics Instruction Manual January 2015 D103412X012 AO Control - Pre‐Characterization Setpoint Setpoint (FINAL_VALUE.VALUE [13.2]) shows the value of the setpoint in % (percent) of ranged travel or pressure. Setpoint is used for both travel and pressure control. This parameter will be written directly if the transducer block is in MAN mode, or will be written automatically by the AO block if the transducer block is in AUTO mode.
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Instruction Manual Viewing Device Variables and Diagnostics D103412X012 January 2015 Travel/Pressure State Travel/Pressure State (TVL_PRESS.STATE [41.2]) indicates if the instrument is being used for travel control (position control) or as an I/P (pressure control). PD Inside Status PD Inside Status shows the status of Performance Diagnostics. Protection Indicates the status of Protection.
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Viewing Device Variables and Diagnostics January 2015 Instruction Manual D103412X012 Pressures Supply Supply (SUPPLY_PRESSURE_VALUE [35.2]) shows the value of the supply pressure in psi, bar, kPa, inHg, inH2O, or kg/cm2. Pressure A Pressure A (PRESSURE_A.VALUE [36.2]) shows the value of Output Pressure A in psi, bar, kPa, inHg, inH2O, or kg/cm2. Pressure B Pressure B (PRESSURE_B.VALUE [37.2]) shows the value of Output Pressure B in psi, bar, kPa, inHg, inH2O, or kg/cm2.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Section 7 Maintenance and Troubleshooting7-7The DVC6200f digital valve controller enclosure is rated Type 4X and IP66, therefore periodic cleaning of internal components is not required.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: ensuring adequate ventilation and the removal of any ignition sources. Ensure that the cover is correctly installed before putting this unit back into service.
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Instruction Manual D103412X012 Maintenance and Troubleshooting January 2015 Component Replacement When replacing any of the components of the DVC6200f, the maintenance should be performed in an instrument shop whenever possible. Make sure that the electrical wiring and pneumatic tubing is disconnected prior to disassembling the instrument. Removing the Module Base Refer to figure 8‐2 or 8‐4 for key number locations.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Figure 7‐1. Printed Wiring Board Cable Connections TERMINAL BOX MODULE BASE ASSEMBLY PRINTED WIRING BOARD ASSEMBLY HOUSING CABLE TO TERMINAL BOX W9924‐1 CABLE TO TRAVEL SENSOR Replacing the Module Base Refer to figure 8‐2 or 8‐4 for key number locations. Refer to figure 7‐2 for a view of the back of the PWB assembly sub‐module. Figure 7‐2.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 1. Ensure the module base seal (key 237) is properly installed in the housing (key 1). Ensure the O‐ring (key 12) is in place on the module base assembly. 2. Connect the terminal box connector to the PWB assembly (key 50). Orientation of the connector is required. 3. Connect the travel sensor connector to the PWB assembly (key 50). Orientation of the connector is required. 4.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 1. Remove the I/P converter (key 41) and shroud (key 169) as described in the Removing the I/P Converter procedure. 2. Remove the screen (key 231) from the supply port. 3. Install a new screen in the supply port as shown in figure 7‐3. 4. Inspect the O‐ring (key 39) in the I/P output port. if necessary, replace it. 5.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Figure 7‐4. I/P Converter I/P CONVERTER (KEY 41) W9328 SHROUD (KEY 169) SOCKET‐HEAD SCREWS (4) (KEY 23) BOOTS (KEY 210) 3. Install the I/P converter (key 41) straight into the module base (key 2), taking care that the two electrical leads feed into the guides in the module base. These guides route the leads to the printed wiring board assembly submodule. 4. Install the shroud (key 169) over the I/P converter (key 41). 5.
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Maintenance and Troubleshooting Instruction Manual D103412X012 January 2015 2. Properly orient the PWB assembly (key 50) as you install it into the module base. The two electrical leads from the I/P converter (key 41) must guide into their receptacles in the PWB assembly and the pressure sensor bosses on the module base must fit into their receptacles in the PWB assembly. 3. Push the PWB assembly (key 50) into its cavity in the module base. 4.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 3. Position the relay (with shroud) on the module base. Tighten the four screws, in a crisscross pattern, to a final torque of 2 N m (20.7 lbf in). 4. Using the Field Communicator, verify that the value for Relay Type parameter matches the relay type installed. 5.
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Maintenance and Troubleshooting Instruction Manual January 2015 D103412X012 4. Disconnect the terminal box wiring connector from the PWB assembly (key 50). 5. Remove the screw (key 72). Pull the terminal box assembly straight out of the housing. Replacing the Terminal Box Note Inspect all O‐rings for wear and replace as necessary. 1. Apply lubricant, silicone sealant to the O‐ring (key 34) and install the O‐ring over the stem of the terminal box. 2.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Instrument Troubleshooting What to Do First When a problem occurs, check the following first: Mounting Is the feedback linkage connected correctly? See the beginning of this section. Utility Connections Are pneumatic connections correct? Are there any air leaks? See the Installation section.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Table 7‐2. Instrument Troubleshooting Symptom 1 Instrument will not communicate. Possible Cause 1a No power to device 1b Internal device wiring problems. Action 1a1 Ensure device is connected to the segment (see host system documentation). 1a2 Measure the terminal voltage. Terminal voltage should be between 9 and 32 VDC. 1a3 Check to be sure device is drawing current. There should be approximately 19 mA.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Table 7‐2. Instrument Troubleshooting (Continued) Symptom 4 Function block actual mode does not change with target mode. Possible Cause 4a Resource block actual mode is Out of Service. 4b Transducer block actual mode is not Auto. 4c Schedules that define when function blocks execute are not set correctly.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Table 7‐2. Instrument Troubleshooting Symptom 9 Valve does not move when the set point is changed 10 Valve does not stroke from 0 to 100% with set point change 11 Deviation between set point and actual valve position remains. 12 The valve cycles, does not stay on set point. 13 Valve responds too slowly.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Table 7‐2. Instrument Troubleshooting (Continued) Symptom 14 Instrument will not calibrate, has sluggish performance or oscillates. 15 Instrument will not calibrate. Possible Cause 14a Replace the housing (key 1) 14b Travel feedback is out of accepted range 14c Cables not plugged into PWB correctly. 14b Check the mounting. Ensure the correcting mounting kit has been selected and the magnetic array is properly installed.
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Instruction Manual Maintenance and Troubleshooting D103412X012 January 2015 Technical Support Checklist Have the following information available prior to contacting your Emerson Process Management sales office for support. Reference 1. Instrument serial number as read from nameplate _________________________________________ 2. What is the firmware version of the DVC6200f? _________________ 3. What is the hardware version of the DVC6200f? ________________ 4.
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Instruction Manual Parts D103412X012 January 2015 Section 8 Parts8-8Parts Ordering Whenever corresponding with your Emerson Process Management sales office about this equipment, always mention the controller serial number. When ordering replacement parts, refer to the 11‐character part number of each required part as found in the following parts list. Part numbers are shown for kits and recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
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Instruction Manual Parts D103412X012 January 2015 Kit 8* 9 Description Spare I/P Shroud Kit [kit contains shroud (key 169) and hex socket cap screw, qty.
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐1.
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Instruction Manual Parts D103412X012 January 2015 Key Description Part Number Key Description Part Number Feedback Connections Terminal Box (see figure 8‐4) DVC6205f 4 34* 36* 58 62 64 262 263* 264 Terminal Box Cap O‐ring(1)(4) O‐ring(1)(4) Set Screw, hex socket, SST(2) Pipe Plug, hex hd, SST Anti‐seize compound (not furnished with the instrument) Adapter O-ring Standard 1F463606992 Extreme temperature option, (fluorosilicone) 1F4636X0092 Terminal Box Assembly, remote Pressure Gauges, Pi
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐2.
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐2. FIELDVUE DVC6200f Digital Valve Controller Housing Assembly (continued) SECTION C-C SCALE 2 : 1 SECTION A-A SECTION E-E SCALE 2 : 1 APPLY LUBRICANT, SEALANT, OR THREAD LOCK APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED SECTION F-F SCALE 2 : 1 GE40185 sheet 2 of 3 Figure 8‐3.
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐4.
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐4.
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐4.
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Instruction Manual Parts D103412X012 January 2015 Figure 8‐5.
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Instruction Manual Principle of Operation D103412X012 January 2015 Appendix A Principle of OperationA‐A‐ Digital Valve Controller Operation The DVC6200f digital valve controller has a single module base that may be easily replaced in the field without disconnecting field wiring or tubing. The master module contains the following submodules: current‐to‐pneumatic (I/P) converter, printed wiring board assembly, and pneumatic relay.
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Instruction Manual Principle of Operation D103412X012 January 2015 As the setpoint increases, the drive signal to the I/P converter increases, increasing the I/P output pressure. The I/P output pressure is routed to the pneumatic relay submodule. The relay is also connected to supply pressure and amplifies the small pneumatic signal from the I/P converter. The relay accepts the amplified pneumatic signal and provides two output pressures.
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Appendix B Field Communicator Menu StructureB‐B‐ This section contains the Field Communicator menu trees for the transducer block and the resource block. It also contains Fast Key Sequence tables with coordinates to help locate the function/variable on the appropriate menu tree.
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Transducer Block (TB) Menu Structure Parameter Label Menu Structure A Minus B TB > Device Variables > Pressures > A Minus B Actual Travel TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Actual Travel Actuator Fail Action TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Actuator Fail Action Actuator Manufacturer TB > Configure/Setup > Detailed Setup > Valve and Actuator > Act
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Transducer Block (TB) Menu Structure (Continued) Parameter Label Input Characterization Menu Structure TB > Configure/Setup > Detailed Setup > Response Control > Input Characterization TB > Device Variables > Input Characterization Integrator Limited Hi TB > Device Diagnostics > Status > Self Test Status > Integrator Limited Hi Integrator Limited Lo TB > Device Diagnostics > Status > Self Test Status > Integrator Limited
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Transducer Block (TB) Menu Structure (Continued) Parameter Label Menu Structure Performance Critical Alert TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Performance Critical Alert Performance Critical Alert Enable TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts > Performance Critical Alert Enable Performance Information Alert TB > Configure/Setup > Detailed Setup > Alerts > Pe
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Transducer Block (TB) Menu Structure (Continued) Parameter Label Menu Structure Rated Travel TB > Configure/Setup > Detailed Setup > Valve and Actuator > Valve > Rated Travel Relay Type TB > Configure/Setup > Detailed Setup > Instrument > Relay Type Seat Type TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Seat Type Setpoint TB > Device Variables > AO Control‐Pre‐Char > Setpoint Setpoint Status T
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Transducer Block (TB) Menu Structure (Continued) Parameter Label Menu Structure Travel Cutoff Lo TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control > Travel Cutoff Lo Travel Deviation TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation > Travel Deviation Travel Deviation Alert TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts > Travel Deviation >
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Transducer Block (TB) Menu Structure (Continued) Parameter Label Menu Structure Trim Style 2 TB > Configure/Setup > Detailed Setup > Valve and Actuator > Reference > Trim Style 2 Unbalanced Area TB > Configure/Setup > Detailed Setup > Valve and Actuator > Trim > Unbalanced Area Upper Bench Set TB > Configure/Setup > Detailed Setup > Valve and Actuator > Actuator > Upper Bench Set Valve Class TB > Configure/Setup > Det
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Travel Tuning TRANSDUCER BLOCK DETAILED SETUP :Travel Tuning Set Travel Proportional Gain Travel Velocity Gain :Travel MLFB Gain :Travel Integral Enable :Travel Integral Gain :Travel Integral Dead Zone :Travel Integral Limit Hi :Travel Integral Limit Lo Performance Tuner Stabilize / Optimize Response Control Travel Tuning Pressure Tuning Travel Press Control Input Characterization Custom Characterization Tabl
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Drive Current TRANSDUCER BLOCK DETAILED SETUP > ALERTS (continued on next page) Drive Current :Drive Current Alert :Drive Current Alert Enable :Drive Current Shutdown :Drive Current Manual Recovery :Drive Current Alert Point :Drive Current Alert Time Elect Alerts Drive Current Drive Signal Processor Impaired Alerts Elect Alerts Configuration Alerts Sensor Alerts Environment Alerts Travel Alerts Prox Alerts
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 TRANSDUCER BLOCK DETAILED SETUP > ALERTS Alerts Travel Open Elect Alerts Configuration Alerts Sensor Alerts Environment Alerts Travel Alerts Prox Alerts Travel History Alerts Performance Alerts PlantWeb Alert Enable PlantWeb Alert Reporting Travel Open Alert Travel Open Alert Enable :Travel Open Alert Point :Travel Open Deadband Travel Alerts Travel Deviation :Travel Target :Travel Travel Deviation Tra
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 TRANSDUCER BLOCK CALIBRATION Top Level Configure/Setup Device Diagnostics Device Variables Configure/Setup Basic Setup Detailed Setup Calibration Calibration Auto Calibration Manual Calibration Relay Supply Pressure Pressure A Pressure B TRANSDUCER BLOCK DEVICE DIAGNOSTICS Status Top Level Configure/Setup Device Diagnostics Device Variables Self Test Status Block Error Device Diagnostics Active PlantW
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Resource Block (RB) Menu Structure Parameter Label Menu Structure Alert Key RB > Configure/Setup > Alarm Handling > Alert Key Block Alarm: Alarm State RB > Device Diagnostics > Block Alarm > Alarm State Block Alarm: Unacknowledged RB > Device Diagnostics > Block Alarm > Unacknowledge Block Alarm Disabled RB > Configure/Setup > Alarm Handling > Block Alarm Disabled Block Alarm Automatically Acknowledge RB > Configure
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Instruction Manual Field Communicator Menu Structure D103412X012 January 2015 Write Lock Write Priority Configure/Setup Device Diagnostics Device Variables Shed Remote Cascade Shed Remote Out Resource Block Mode Write Lock Comm Timeout Options Alarm Handling Identification Version Options Device Revision Firmware Revision Standby Firmware Revision Hardware Rev ITK Version Identification Device ID Electronics Serial Number Factory Serial Number Field Serial Number Tag Descrip
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Field Communicator Menu Structure January 2015 250 Instruction Manual D103412X012
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Instruction Manual D103412X012 PlantWeb Alerts January 2015 Appendix C PlantWeb AlertsC‐C‐ Instrument Alert Conditions Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest. To view these alerts, the user must open the appropriate status screen on a host such as a DeltaV system, ValveLink software or a Field Communicator.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Figure C‐1.
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Instruction Manual D103412X012 PlantWeb Alerts January 2015 Alert Reporting For PlantWeb alerts to be reported to the operator console, they must pass four tests: Alerts must be active Reports must be selected in Feature Select Alert priority must be greater than 1 Reporting must not be suppressed for those conditions that caused active alerts. Features Selected in the Resource block determines if reporting by the instrument is supported.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐2. Setting PlantWeb Alerts PlantWeb Alert (Group) (Default Alert Category) Drive Current (Electronics) (Failed) Alert Condition (Default) Drive Current (Enabled) What the Alert is Detecting Related Parameters (Default) The difference between the expected Drive Current and the actual Drive Current has exceeded the Drive Current Alert Time.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐2. Setting PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category) Alert Condition (Default) What the Alert is Detecting Related Parameters (Default) Guidelines for Setting Double Acting Actuators— Enable the alert and configure it to report in the Failed Alert Category. Self Test Shutdown is generally not enabled.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐2. Setting PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category) Alert Condition (Default) What the Alert is Detecting Related Parameters (Default) Guidelines for Setting Use default settings Temperature High (Enabled) Temperature Limit (Environment) (Advisory) Temperature Low (Enabled) The temperature is greater than the Temperature Hi Alert Point.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐2. Setting PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category) Alert Condition (Default) Related Parameters (Default) What the Alert is Detecting Guidelines for Setting Travel Accumulator (Travel History) (Maintenance) Travel Accumulator (Disabled) The accumulated travel has exceeded the configured limit.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐3. Using PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category Processor Impaired (Electronics) (Maintenance) Output Block Timeout (Configuration) (Maintenance Alert Condition (Default) What the Alert is Detecting Effect on Valve/Instrument Recommended Action Program Memory (Enabled) A pending Flash or NVM failure is present.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐3. Using PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category Travel Sensor (Sensors) (Failed) Alert Condition (Default) Travel Sensor (Enabled) What the Alert is Detecting Effect on Valve/Instrument The travel feedback is within acceptable limits. If configured for Self Test Shutdown, then the transducer “Actual” mode is placed Out of Service until the problem is fixed.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐3. Using PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category Alert Condition (Default) What the Alert is Detecting Effect on Valve/Instrument Recommended Action Help Pressure Fallback (Sensors) (Maintenance) Pressure Fallback (Enabled) A travel sensor failure or large travel deviation has resulted in fallback to pressure control. None - Indicates a reduced performance condition.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐3. Using PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category Travel Deviation (Travel) (Maintenance) Alert Condition (Default) Travel Deviation (Enabled) What the Alert is Detecting Effect on Valve/Instrument The Travel Deviation has exceeded the Travel Deviation Alert Point by more than the Travel Deviation Time. None - Indicates a reduced performance condition.
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Instruction Manual PlantWeb Alerts D103412X012 January 2015 Table C‐3. Using PlantWeb Alerts (Continued) PlantWeb Alert (Group) (Default Alert Category Alert Condition (Default) What the Alert is Detecting Effect on Valve/Instrument Recommended Action Help Performance Critical (Performance) (Failed) Performance Critical (Enabled) Critical performance issues based on continuous PD tests internal to the instrument. None - Indicates control has been lost or severely reduced.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Appendix D FOUNDATION fieldbus Communication9‐D‐D‐ DVC6200f digital valve controllers use the FOUNDATION fieldbus to communicate with other fieldbus instruments and the control system. Fieldbus is an all digital, serial, two‐way communication system which interconnects “field” equipment such as transmitters, digital valve controllers, and process controllers.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Figure D‐1 illustrates the internal structure of a function block. When execution begins, input parameter values from other blocks are snapped‐in by the block. The input snap process ensures that these values do not change during the block execution. New values received for these parameters do not affect the snapped values and will not be used by the function block during the current execution.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Block Modes All blocks have modes. The mode determines the source of the set point, the destination of the output, how the block executes, and the relationship between setpoint and output. The block mode is determined by the Block Mode parameter. It is a structured parameter composed of the attributes actual, target, permitted, and normal. The following defines each of the attributes.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Note A downstream block changing to Out of Service impacts the mode of the upstream block. Refer to the block hierarchy in figure D‐2. Figure D‐2. Digital Valve Controller Block Hierarchy Example RESOURCE BLOCK PID BLOCK ANALOG OUTPUT (AO) BLOCK TRANSDUCER BLOCK NOTES: 1. CHANGING THE RESOURCE BLOCK TO OUT OF SERVICE CHANGES ALL FUNCTION BLOCKS TO OUT OF SERVICE, BUT DOES NOT AFFECT THE TRANSDUCER BLOCK. 2.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Remote Output (ROut)—The block outputs are set to the value of the remote output parameter that is written by a host computer or others. To prevent a sudden change in output, the block's calculations are initialized when a change in mode occurs. Remote Cascade (RCas)—The block performs the specified calculations based on a set point from a host computer or others via the remote cascade input and outputs the result.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Table D‐3.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 AO Block If the valve position is below the low cutoff value, the AO block READBACK status limit is LOW_LIMITED. If the valve position is above the high cutoff value, the AO block READBACK status limit is HIGH_LIMITED. If the transducer block actual mode is Auto and the above conditions are not true, the AO block READBACK status limit is NOT_LIMITED.
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FOUNDATION fieldbus Communication Instruction Manual January 2015 D103412X012 recognizes and adds new devices to the link. removes non‐responsive devices from the link. distributes Data Link (DL) and Link Scheduling (LS) time on the link. Data Link Time is a network‐wide time periodically distributed by the LAS to synchronize all device clocks on the bus. Link Scheduling time is a link‐specific time represented as an offset from Data Link Time.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Figure D‐4. Scheduled Data Transfer Host System LAS Schedule X Y Z DT(A) A B C A D A P S P S P S CD (X, A) LAS=Link Active Scheduler P=Publisher S=Subscriber CD=Compel Data DT=Data Transfer Packet Device X Device Y Device Z B2713‐1 Unscheduled Transfers Figure D‐5 diagrams an unscheduled transfer.
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Instruction Manual FOUNDATION fieldbus Communication D103412X012 January 2015 Report Distribution: This type of communication is used to broadcast and multicast event and trend reports. Client/Server: This type of communication is used for request/ response exchanges between pairs of devices, such as a set point change. Like Report Distribution reporting, the transfers are queued, unscheduled, and prioritized.
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Instruction Manual Device Description Installation D103412X012 January 2015 Appendix E Device Description Installation10‐E‐E‐ Overview Several support files are required for the DVC6200f digital valve controller. They are: Device Description (DD) files—These files define the data interface to the digital valve controller (file extensions .sym and .ffo). Capabilities File—These files allow a host to configure the control system off‐line (e.g.
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Device Description Installation Instruction Manual D103412X012 January 2015 .ffo—This extension denotes a complete, tokenized, device description for the instrument as defined by the Fieldbus Foundation. .cff—This extension denotes a capabilities file for the instrument as defined by the FOUNDATION Fieldbus Common File Format specification. .fhx—This extension denotes a DeltaV device definition file. .dll—This extension denotes a windows resource file used by DeltaV. .
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Instruction Manual Device Description Installation D103412X012 January 2015 Note Before beginning the Add Device Definition procedure, it is recommended that the Add Device Utility be installed on DeltaV. This may help prevent installation errors from occurring. Table E‐1.
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Device Description Installation January 2015 Instruction Manual D103412X012 Figure E‐2. amsdevices folder The most recent device description for Fisher devices can be downloaded from the internet at www.FIELDVUE.com. If you are downloading from the internet, the file on the website will be compressed (zipped) and must be decompressed (unzipped) before proceeding. Refer to the website download and installation procedures for setting up the DD on your system.
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Instruction Manual Device Description Installation D103412X012 January 2015 up the DD on your system. Note the folder where the decompressed files are placed. This information will be required later in the installation procedure. Note This procedure will install the necessary Device Description files (*.ffo and *.sym), and Capabilities file (*.cff) for the device. 1. Locate or create the folder on the host system to contain all the DD and capabilities files.
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Device Description Installation January 2015 278 Instruction Manual D103412X012
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Appendix F Operating with a DeltaV SystemF‐F‐ Process Systems DeltaV System Getting Started with DeltaV Host Systems Appropriate Device Descriptions (DDs) installed. See the Device Description Compatibility table on page 274. For DD installation information see Appendix E. Digital valve controller correctly mounted on actuator.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Table F‐1.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Table F‐1.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Table F‐1.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Table F‐1.
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Operating with a DeltaV System Instruction Manual D103412X012 January 2015 Table F‐1.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Table F‐2.
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Operating with a DeltaV System January 2015 Instruction Manual D103412X012 Introduction Note This appendix does not necessarily provide the latest information on the DeltaV system. For the latest information on using the DeltaV system, refer to the on‐line help or documentation supplied with the system. This appendix provides specific instructions for performing basic setup operations on the DeltaV host system. It is not a comprehensive resource, rather a starting point.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Figure F‐1. Navigating to AMS Device Manager DIGITAL VALVE CONTROLLER ICON AND NAME OPEN WITH AMS DEVICE MANAGER Figure F‐2.
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Operating with a DeltaV System January 2015 Instruction Manual D103412X012 Methods Transducer Block The following methods are accessed via the transducer block: Device Setup, Auto Travel Calibration, Manual Travel Calibration, Supply Sensor Calibration, Output A Sensor Calibration, Output B Sensor Calibration, Travel Sensor Adjust, Stroke Valve, Performance Tuner, Stabilize/Optimize, and Relay Adjust. Refer to figures F‐1, F‐2, and F‐3 and the following steps to access these methods. 1.
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Instruction Manual Operating with a DeltaV System D103412X012 Figure F‐3. Actions Menu January 2015 ACTIONS CONFIGURE/SETUP RESOURCE BLOCK METHODS TRANSDUCER BLOCK METHODS Note To access diagnostic parameters left‐click on Device Diagnostics, and then on Digital Valve Controller (TRANSDUCER). See figure F‐4. To access device variables left‐click on Device Variables, and then on Digital Valve Controller (TRANSDUCER). See figure F‐4.
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Operating with a DeltaV System Instruction Manual January 2015 D103412X012 Figure F‐4. Accessing Configure/Setup, Device Diagnostics, and Device Variables DIGITAL VALVE CONTROLLER (TRANSDUCER) RESOURCE (RESOURCE) DEVICE DIAGNOSTICS DEVICE VARIABLES Resource Block For detailed information on the parameters that are changed via the resource block, refer to the Detailed Setup section of this manual. Refer to figures F‐2, F‐3, and F‐4 for information on accessing resource block parameters. 1.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Bringing the Device On‐Line To completely configure the digital valve controller for use in a fieldbus loop, the following conditions must be met. Refer to DeltaV On‐Line‐Help or documentation for detailed information on accomplishing these steps. 1. A place holder must be created - a place holder is an electronic representation of the digital valve controller that exists in the DeltaV database with no associated physical device.
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Operating with a DeltaV System January 2015 Instruction Manual D103412X012 Initial Device Setup When new FF devices are commissioned on the DeltaV system, device alarms are automatically enabled and default priorities are assigned to the alarms. Select properties on the device, then the Alarms and Displays tab, as shown in figure F‐5 to view whether device alarms are enabled on a particular device. Figure F‐5.
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Instruction Manual Operating with a DeltaV System D103412X012 January 2015 Area Assignment Controllers use this area assignment to report node status (e.g. not communicating). Devices and control modules use this area assignment to determine where to send their alarms. Area A is the default area assignment for all controllers and workstations (see figures F‐6 and F‐7). Also, by default Area A is assigned to all workstations Alarms and Events subsystem.
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Operating with a DeltaV System January 2015 Instruction Manual D103412X012 because all workstations have Area A assigned. Consider lowering the priority of these alarms to ADVISORY until the end of the commissioning process. Reporting Alarms and Events to a Workstation Device alarm and event reporting is no different than control module reporting. Alarm and event reporting to workstations is determined by assigning areas to workstations.
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Instruction Manual D103412X012 Operating with a DeltaV System January 2015 Figure F‐8. DeltaV Alarm Summary Configuration Each display alarm summary can be configured to match the alarm banner or be uniquely defined. Note If you think you should be seeing a device alarm in the alarm banner and it is not there, verify that the device is shown on the AlarmSum display. This display shows ALL of the alarms reporting to that workstation, regardless of the device alarm annunciation settings.
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Operating with a DeltaV System Instruction Manual January 2015 D103412X012 Deciding Device Alarm Priorities Each device alarm, just like every process alarm, has a priority assigned to it. When a device is created, the device alarms are assigned default alarm priorities as shown in figure F‐9. Figure F‐9. Default PlantWeb Alert Priorities The priority of a device alarm defines whether the alarm is annunciated on a particular workstation, in addition to the color of the alarm and the horn sound.
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Instruction Manual Glossary D103412X012 January 2015 Glossary Algorithm A set of logical steps to solve a problem or accomplish a task. A computer program contains one or more algorithms. Deadband Region around a reference point that must be exceeded before a new event occurs. Deviation Alphanumeric Consisting of letters and numbers. ANSI (acronym) The acronym ANSI stands for the American National Standards Institute ANSI Class Valve pressure/temperature rating.
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Instruction Manual Glossary D103412X012 January 2015 Gain The ratio of output change to input change. Pressure Sensor A FIELDVUE instrument internal device that senses the output pressure from the pneumatic relay. Hardware Revision Revision number of the Fisher instrument hardware. The physical components of the instrument are defined as the hardware. Instrument Level Determines the functions available for the instrument.
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Instruction Manual Glossary D103412X012 Travel Sensor Motion Increasing or decreasing air pressure causes the magnet assembly to move up or down or the rotary shaft to turn clockwise or counterclockwise. Device Setup asks if it can move the valve to determine travel. Tuning The adjustment of control terms or parameter values to produce a desired control effect. Tuning Set Preset values that identify gain and rate settings for a FIELDVUE instrument.
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Glossary January 2015 300 Instruction Manual D103412X012
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Instruction Manual Index D103412X012 Index A Acknowledge Option, Resource Block, 24 Act On IR, 107 Action on Failure, DI Function Block, 181 Action on Fault Detection AO Function Block, 94 DO Function Block, 170 Active PlantWeb Alerts, 200 Actuator Fail Action, 59 Manufacturer, 59 Model Number, 59 Serial Number, 59 Size, 59 Style, 59 Device Setup, 18 Actuator Compatibility, 8 Actuator Information, for initial setup, 17 Advanced Diagnostics (AD), 4 Air, 60 as supply medium, 7 Alarm Detection AI Function B
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Instruction Manual Index D103412X012 January 2015 Auto Calibration, 190 Supply Pressure Sensor, 192 Calibration Date, 57 B Backup Link Master, 7 Basic Setup, 15 Bench Set Lower, 60 Upper, 60 Block Alarm, Resource Block, 197 Block Alarm Auto Acknowledge, Resource Block, 24 Block Alarm Disabled, Resource Block, 24 Block Error Resource Block, 196 Transducer Block, 203 Block Error Reporting, 62 Block Errors, 62 AI Function Block, 151 AO Function Block, 95 DI Function Block, 181 DO Function Block, 170 ISEL
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Instruction Manual Index D103412X012 DeltaV System operating with, 279 Software Functionality/System Requirements, 286 DeltaV Tune, for PID control loops, 108 Detailed Setup, 1, 38 Device Addressing, 269 Device Communication, 270 Scheduled Transfers, 270 Unscheduled Transfers, 271 Device Description, Overview, 273 Device Description Version, displaying, 277 Device Descriptions, 267 Installing on a DeltaV ProfessionalPLUS Workstation, 274 Installing on Other Fieldbus Host Systems, 276 Device Diagnostics R
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Instruction Manual Index D103412X012 January 2015 Expert tuning, 19 Pressure, 42 Travel, 39 F Factory Serial Number, 24, 198 Input Selector (ISEL), 5 Multiple Analog Input (MAI), 5, 159 Output Splitter (OS), 5, 136 Proportional-Integral-Derivative (PID), 5, 102 G Fail Action, Actuator, 59 Gain Values, preselected tuning sets, 19 Fault State, Resource Block, 198 Gauges, Pipe Plugs, or Tire Valves, maintenance, 217 Features Available, 23 Features Selected, 23 Feedback Connection Options, 59 H Fe
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Instruction Manual Index D103412X012 Input Characterization, 43 Device Variables, 206 January 2015 Link Active Scheduler (LAS), 269 Lower Bench Set, 60 Input Selection, ISEL Function Block, 126 Input Selector (ISEL) Function Block, 5, 121 Alarm Detection, 127 Alarm Priorities, 128 Block Errors, 128 Field Communicator Menu Structure, 135 Input Selection, 126 Direct Selection of Inputs, 127 Disabling Inputs, 126 Identification of Selected Inputs, 127 Modes, 121 parameters, 128 Status Handling, 122 Limit
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Instruction Manual Index D103412X012 January 2015 MAI Function Block, 159 OS Function Block, 137 PID Function Block, 104 Resource Block, 21 Transducer Block, 38 Module Base removing, 211 replacing, 212 Mounting, Troubleshooting, 219 Multiple Analog Input (MAI) Function Block, 5, 159 Application Information, 160 Field Communicator Menu Structure, 164 Modes, 159 Status Handling, 159 View Lists, 163 Output Splitter (OS) Function Block, 5, 136 Field Communicator Menu Structure, 146 Initialization and Back
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Instruction Manual Index D103412X012 Application Information, 108 Block Errors, 108 Feedforward Calculation, 106 Filtering, 106 Mode Handling, 104 Modes, 104 Output Selection and Limiting, 106 Output Tracking, 106 parameters, 109 Reverse and Direct Action, 107 Set Point Tracking, 106 Status Handling, 105 January 2015 Pressure Cutoff Closed, 43 Pressure Cutoff Open, 43 Pressure Fallback, Alerts, 49 Pressure Fallback Auto Recovery, 42 Pressure Fallback Manual Recovery, 42 Pressure Integral Dead Zone, 42
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Instruction Manual Index D103412X012 January 2015 R Related Documents, 10 Relay, calibration, 191 Relay A, 191 Relay B, 16, 191, 192 Relay C, 191, 192 Relay Type, 57 Resource Block, 264 Block Alarm, 197 Block Errors, 25 Clear Fault State, 198 Device State, 196 Device Variables, 198 Options Diagnostic, 199 Features Available, 199 Function Block, 199 Miscellaneous, 199 Overview, 21 parameters, 30 Restart Actions, 197 Set Fault State, 198 Strategy, 198 Tag Description, 198 View Lists, 37 Device Diagnostics
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Instruction Manual Index D103412X012 January 2015 Standard Control (SC), 4 TIIS, Japan, Certification, 8 Standby Firmware Revision, 25, 199 Transducer Block, 264 Block Error, 203 Device Diagnostics, 200 Device Variables, 205 parameters, 63 Status and Limit Propagation, 267 View Lists, 86 static discharge, avoiding, 209 Status Handling AI Function Block, 149 AO Function Block, 92 DI Function Block, 178 DO Function Block, 168 ISEL Function Block, 122 MAI Function Block, 159 OS Function Block, 138 PID
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Instruction Manual Index D103412X012 January 2015 Travel Sensor, Alerts, 48 Travel Sensor Motion, 59, 60 Device Setup, 18 Travel Target, Alert, 50 Travel Tuning, 39 Travel Tuning Set, 39 Travel Tuning Sets, Gain Values, 39 Travel Units, 57 Inlet Pressure, 58 Manufacturer, 58 Model Number, 58 Outlet Pressure, 58 Packing Type, 58 Serial Number, 58 Shaft Stem Diameter, 58 Size, 58 Style, 58 Device Setup, 18 Travel Velocity Gain, 40 Valve Position Proximity Detection, Channels 30-33, DI Function Block, 1
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N97 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, FIELDVUE, ValveLink, PlantWeb, DeltaV, and Baumann are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.