Instruction Manual

Instruction Manual
D103557X012
DVC6200 SIS Digital Valve Controller
January 2015
2
Contents (continued)
Section 4 Calibration 37.................
Calibration Overview 37.........................
Travel Calibration 38...........................
Auto Calibration 38........................
Manual Calibration 39......................
Pushbutton Calibration 40..................
Sensor Calibration 41..........................
Pressure Sensors 41........................
Analog Input Calibration 42.................
Relay Adjustment 43...........................
Double‐Acting Relay 43.....................
Single‐Acting Relays 44.....................
PST Calibration 45.............................
Section 5 Device Information,
Diagnostics, and Alerts 47...............
Overview 47...................................
Status & Primary Purpose Variables 47............
Device Information 47.........................
Service Tools 48................................
Device Status 48..............................
Alert Record 48...............................
Electronics 48.............................
Pressure 50...............................
Travel 50.................................
Travel History 51..........................
Alert Record 52............................
Status 52.................................
Diagnostics 53................................
Stroke Valve 53............................
Partial Stroke Test 53.......................
Demand Mode Tests 55.....................
Solenoid Valve Health Monitoring 57.........
Variables 57...................................
Section 6 Maintenance and
Troubleshooting 59.....................
Replacing the Magnetic Feedback Assembly 60......
Module Base Maintenance 60.....................
Tools Required 60.............................
Component Replacement 61....................
Removing the Module Base 61..................
Replacing the Module Base 62...................
Submodule Maintenance 62......................
I/P Converter 63...............................
Printed Wiring Board (PWB) Assembly 65..........
Pneumatic Relay 66............................
Gauges, Pipe Plugs or Tire Valves 67..............
Terminal Box 67................................
Removing the Terminal Box 68..................
Replacing the Terminal Box 68...................
Troubleshooting 69.............................
Checking Voltage Available 69....................
Restart Processor 69............................
DVC6200 SIS Technical Support Checklist 72........
Section 7 Parts 73......................
Parts Ordering 73...............................
Parts Kits 73...................................
PWB Assembly 73.............................
Parts List 74...................................
Housing 74...................................
Common Parts 75.............................
Module Base 75...............................
I/P Converter Assembly 75......................
Relay 75.....................................
Terminal Box 75...............................
Feedback Connection Terminal Box 75............
Pressure Gauges, Pipe Plugs, or Tire
Valve Assemblies 76.........................
DVC6215 Feedback Unit 76.....................
HART Filter 76................................
Line Conditioner 76............................
Appendix A Principle of Operation 83......
HART Communication 83........................
DVC6200 SIS Digital Valve Controller 83............
Appendix B Field Communicator
Menu Tree 87........................
Glossary 95............................
Index 101.............................
The FIELDVUE DVC6200 SIS Digital Valve Controller is a core component of the PlantWeb™ digital
plant architecture. The digital valve controller powers PlantWeb by capturing and delivering valve
diagnostic data. Coupled with ValveLink™ software, the DVC6200 SIS provides users with an accurate
picture of valve performance, including actual stem position, instrument input signal, and pneumatic
pressure to the actuator. Using this information, the digital valve controller diagnoses not only itself,
but also the valve and actuator to which it is mounted.