Instruction Manual

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Fisherr FIELDVUE™ DVC6000 SIS Digital Valve

Controllers for Safety Instrumented System (SIS)

Solutions Instruction Manual

(Supported)

Supported products may not be manufactured again in any Emerson Process Management location under any

conditions. Spare parts availability is 7 years of best effort. Technical support is available.

Post‐sale documents (such as instruction manuals and quick start guides) are available on the CD and FishWeb. Many

are also available at www.fisher.com

Instruction manuals for supported products may be updated, if required, to support products in the field.

Pre‐sale documents (such as bulletins) for supported products are included on FishWeb for internal use. They are not

included on the CD.

Supported Product

D103230X012

DVC6000 SIS Digital Valve Controllers

October 2013

Emerson Process Management

Marshalltown, Iowa 50158 USA

Sorocaba, 18087 Brazil

Chatham, Kent ME4 4QZ UK

Dubai, United Arab Emirates

Singapore 128461 Singapore

www.Fisher.com

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not

to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are

governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such

products at any time without notice.

Fisher and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process

Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective

owners.

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance

of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Summary of content (176 pages)

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Supported Product DVC6000 SIS Digital Valve Controllers D103230X012 October 2013 Fisherr FIELDVUE™ DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions Instruction Manual (Supported) Supported products may not be manufactured again in any Emerson Process Management location under any conditions. Spare parts availability is 7 years of best effort. Technical support is available.
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Instruction Manual D103230X012 September 2013 DVC6000 SIS Fisherr FIELDVUEtDVC6000 SIS Digital Valve Controllers for Safety Instrumented System Introduction and Specifications (SIS) Solutions Installation This manual applies to: Device Type 03 03 Device Revision 1 2 Hardware Revision 1 1 Firmware Revision 3−6 7, 9, 10, 11 DD Revision 8 8 1 2 Basic Setup 3 Detailed Setup 4 Calibration 5 Viewing Device Variables and Diagnostics 6 Maintenance and Troubleshooting 7 Parts 8 Appendic
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DVC6000 SIS Fast Key Sequence Fast-Key Sequence 3-5-3 Coordinates(1) 4-G Drive Signal Alert Enable Action on Failed Test 1-2-7-5 2-D Device Power Up Actuator Style 1-2-6-4 2-E 2-1 2-F Alert Record Full Enable 1-2-3-7-2 Alert Record Has Entries Alert Enable Function/Variable A Minus B Alert Conditions Analog Input Fast-Key Sequence 1-2-3-1-2-1 Coordinates(1) 1-2-7-5 2-D End Point Control Enable 1-2-2-2-2-1 9-C EPPC Saturation Time 1-2-2-2-2-4 9-C 10-H EPPC Set Point 1-2-2-2-2-3
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DVC6000 SIS Fast Key Sequence Function/Variable Partial Stroke Test Partial Stroke Test Enable Partial Stroke Test Pressure Limit Partial Stroke Test Start Point Performance Tuner Polling Address Power Starvation Alert Enable (FW 7 only) Fast-Key Sequence 2-5 Coordinates(1) 1-2-7-1 2-C 1-2-3-6-1 10-G 1-2-2-2-2-2 9-C 1-1-2 3-B 1-2-2-1-1-5 8-B 1-2-5-1-7 6-G 2-F Function/Variable Travel Travel/Pressure Cutoff Hi Travel/Pressure Cutoff Lo Travel Accumulator Fast-Key Sequence 3-3 Coordinates(1
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DVC6000 SIS Field Communicator Menu Tree for DVC6000 SIS Digital Valve Controllers Hot Key 1 2 3 4 1-2-1-4 Instrument Mode Control Mode Protection Stabilize/Optimize Burst Mode 1-2-1 1-1 Mode and Protection 1 2 3 4 5 Guided Setup 1 Setup Wizard 2 Performance Tuner 1-2 1 2 3 4 5 1 Configure 1 2 3 4 5 6 7 1 Configure 2 Service Tools 3 Overview HART Application 1 2 3 4 1 Offline Online Utility HART Diagnostics 1-2-7 Notes: 1‐1‐1 indicates fast‐key sequence to reach menu 1 Travel/Pressure Cuto
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DVC6000 SIS 1-2-2-1-1 Travel Tuning 1 2 3 4 5 A Travel Tuning Set Integral Enable Integral Gain Stabilize / Optimize Performance Tuner 1-2-2-2-1 1-2-2-1-2 Integral Settings Travel/Pressure Cutoffs 1 Cutoff Hi 2 Cutoff Lo 3 Change Cutoffs 1 Integral Dead Zone 2 Integral Limit B 1-2-3-1-3 1-2-2-1-3 Pressure Tuning 1 2 3 4 5 6 7 1 Pressure Tuning Set 2 Integral Enable 3 Integral Gain 1-2-2-2-2 End Point Pressure Control 1-2-3-1 1 2 3 4 Electronics Alerts 1 Drive Current Shutdown 2 Drive Signal
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DVC6000 SIS THE FIELDVUE DVC6000 SIS DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THE PLANTWEBt DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEB BY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH VALVELINKt SOFTWARE, THE DVC6000 SIS PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE, INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THE ACTUATOR.
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Introduction and Specifications 1-1 Section 1 Introduction and Specifications 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Specifications . . . . . . . . . . . . .
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DVC6000 SIS Table 1-1. FIELDVUE DVC6000 SIS Capabilities Auto Calibration Custom Characterization Alerts Step Response, Drive Signal Test & Dynamic Error Band 1 Advanced Diagnostics (Valve Signature) Performance Tuner Performance Diagnostics(1) Solenoid Valve Health Monitoring(1) Partial Stroke Testing 1. Available in Firmware Revision 7 and higher.
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Introduction and Specifications testing methods, which reduce testing and maintenance time, improve system performance, and provide diagnostic capabilities. Using a personal computer and ValveLink software, AMS Suite: Intelligent Device Manager, or a Field Communicator, you can perform several operations with the DVC6000 SIS digital valve controller. You can obtain general information concerning software revision level, messages, tag, descriptor, and date.
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DVC6000 SIS Table 1-2. Specifications Maximum Span: 9.5 bar (140 psig) Action: Double, Single direct, and Single reverse Available Configurations 1 Valve-Mounted Instruments DVC6010 SIS: Sliding-stem applications DVC6020 SIS: Rotary and long-stroke sliding-stem applications [over 102 mm (4 inch) travel] DVC6030 SIS: Quarter-turn rotary applications All units can be used in either 4-wire or 2-wire system installations.
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Introduction and Specifications Table 1-2. Specifications (continued) Electrical Housing Electromagnetic Interference (EMI) CSA—Type 4, IP66 Meets EN 61326-1 (First Edition) Immunity—Industrial locations per Table 2 of the EN 61326-1 standard. Performance is shown in table 1-3 below.
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DVC6000 SIS Table 1-2. Specifications (continued) 1 Connections Supply Pressure: 1/4 NPT internal and integral pad for mounting 67CFR regulator Output Pressure: 1/4 NPT internal Tubing: 3/8-inch, recommended Vent: 3/8 NPT internal Electrical: 1/2 NPT internal conduit connection, M20 adapter optional Stem/Shaft Travel Linear Actuators with rated travel between 6.35 mm (0.25 inch) and 606 mm (23.375 inches) Rotary Actuators with rated travel between 50 degrees and 180 degrees.
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Introduction and Specifications Related Documents Other documents containing information related to DVC6000 SIS digital valve controllers for safety instrumented systems include: Bulletin 62.1:DVC6000 SIS—FIELDVUE DVC6000 SIS Digital Valve Controllers for Safety Instrumented System (SIS) Solutions (D102784X012) Bulletin 62.
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DVC6000 SIS Table 1-3.
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Introduction and Specifications Table 1-5.
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DVC6000 SIS Table 1-6. Hazardous Area Classifications—ATEX Certificate Type Certification Obtained II 1 G D Intrinsically Safe Gas Ex ia IIC T5/T6 Ga Dust Ex ia IIIC T85 C (Ta ≤ +73 C), T92 C (Ta ≤ +80 C) Da Per drawing GE60771 Natural Gas Approved 1 DVC60x0 DVC60x0S (x = 1,2,3) Entity Rating Ui = 30 VDC Ii = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.
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Introduction and Specifications Table 1-7.
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DVC6000 SIS 1 1-12 September 2013
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Installation 2-2 Section 2 Installation Hazardous Area Classifications and Special Instructions for “Safe Use” and Installations in Hazardous Areas CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS Wiring Practices Logic Solver or Control System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Voltage Available . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Compliance Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28 2-28 2-29 Maximum Cable Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Installation Installation The DVC6000 SIS can be used with either air or natural gas as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the DVC6000 SIS to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented.
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DVC6000 SIS In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification. Refer to table 1-4 for approval information, figure B-1, B-3 and B-4 for CSA loop schematics, and figure B-2 and B-5 for typical CSA nameplates.
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Installation Flameproof IECEx Operating ambient temperature: −52 C or −40 C to + 85 C Conditions of Certification Refer to table 1-6 for additional approval information, and figure B-14 for typical ATEX Flameproof nameplates. Intrinsically Safe, Type n, Flameproof Ex ia / Ex nC / Ex d 1. Warning: Electrostatic charge hazard. Do not rub or clean with solvents. To do so could result in an explosion. Type n Ex nC / Ex nA / Ex d Operating ambient temperature: −52 C or −40 C to + 80 C 2.
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DVC6000 SIS CAP SCREW, FLANGED 2 MACHINE SCREW SHIELD ADJUSTMENT ARM CONNECTOR ARM CAP SCREW PLAIN WASHER / OC Figure 2-1.
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Installation HEX NUT CAP SCREW, FLANGED FEEDBACK ARM EXTENSION, BIAS SPRING LOCK WASHER ADJUSTMENT ARM SPACER MACHINE SCREW, FLAT HEAD 2 HEX NUT, FLANGED MACHINE SCREW LOCK WASHER SHIELD MACHINE SCREW, LOCK WASHER, HEX NUT PLAIN WASHER CONNECTOR ARM Figure 2-2. FIELDVUE DVC6010 SIS Digital Valve Controller Mounted on Sliding-Stem Actuators with 2 to 4 Inches Travel 4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2-inch feedback arm.
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DVC6000 SIS Note Do not use the stainless steel DVC6020S SIS in high vibration service where the mounting bracket uses standoffs (spacers) to mount to the actuator. 2 SPRING RELAXED FEEDBACK ARM BIAS SPRING ADJUSTMENT ARM PIN A7209-1 BIAS SPRING SPRING UNDER TENSION OF ADJUSTMENT ARM PIN Figure 2-3.
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Installation CAM/ROLLER POSITION MARK A LOCK WASHER CAP SCREW CAP SCREW, HEX SOCKET PLAIN WASHER 2 HEX NUT STUD, CONT THREAD CAM MOUNTING PLATE VENT STUD, CONT THREAD HEX NUT VENT ADAPTOR 29B1665-B A PLAIN WASHER SECTION A‐A SPACER Figure 2-4. FIELDVUE DVC6020 SIS Digital Valve Controller Mounted on Long-Stroke Sliding-Stem Actuator.
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DVC6000 SIS MOUNTING ADAPTER MOUNTING BRACKET FOLLOWER ARM EXTENSION BIAS SPRING MACHINE SCREW, LOCK WASHER, HEX NUT ARM ASSEMBLY PIN CAP SCREW, HEX SOCKET 2 ARM ASSEMBLY FEEDBACK ARM ASSEMBLY CAP SCREW 29B1673-A CAM Figure 2-6. FIELDVUE DVC6020 SIS Digital Valve Controller with Long Feedback Arm and Follower Arm Extension Mounted on a Rotary Actuator 4. For applications that require remote venting, a pipe-away bracket kit is available.
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Installation MOUNTING BRACKET FEEDBACK ARM TRAVEL INDICATOR PIN 2 29B1703-A SPACER TRAVEL INDICATOR 19B3879−A Figure 2-8. Mounting a FIELDVUE DVC6030 SIS Digital Valve Controller on a Rotary Actuator (1032 Size 425A Shown) 1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator.
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DVC6000 SIS STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY (DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI. ) IN THIS POSITION, THE “B” HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING. 2 E0989 / DOC DVC6030 SIS FEEDBACK ARM MOVEMENT MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A.
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Installation HOLE A HOLE B 2 TRAVEL INDICATOR PIN 48B4164-B 10C1796-A FEEDBACK ARM BIAS SPRING Figure 2-11. Positioning Travel Indicator Pin in the Feedback Arm (Viewed as if Looking from the FIELDVUE DVC6030 SIS toward the Actuator) DVC6005 SIS Base Unit For remote-mounted digital valve controllers, the DVC6005 SIS base unit ships separately from the control valve and does not include tubing, fittings or wiring.
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DVC6000 SIS SPACER 1-INCH 1/4-20 HEX HEAD SCREW releasing all pressure from the actuator. Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment. 2. Attach the connector arm to the valve stem connector. 3. Attach the mounting bracket to the remote feedback unit housing. 4. If valve travel exceeds 2 inches, a feedback arm extension is attached to the existing 2-inch feedback arm.
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Installation 9. Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking. Tighten the flanged hex nut. 10. Remove the alignment pin (key 46) and store it in the module base next to the I/P assembly. 11. After calibrating the instrument, attach the shield with two machine screws.
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DVC6000 SIS DVC6035 on Quarter-Turn Actuators 2 If ordered as part of a control valve assembly, the factory mounts the remote feedback unit on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the remote feedback unit separately, you will need a mounting kit to mount the remote feedback unit on the actuator.
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Installation 67CFR REGULATOR 2 CAP SCREWS NOTE: APPLY LUBRICANT 1 W8077-1 SIS O-RING 1 SUPPLY CONNECTION Figure 2-15. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 SIS Digital Valve Controller 67CFR Filter Regulator Note ValveLink software and the Field Communicator use the convention of clockwise (figure 2-9) and counterclockwise (figure 2-10) when viewing the potentiometer shaft from the back of the FIELDVUE instrument. 5.
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DVC6000 SIS Pressure Connections WARNING LOOP CONNECTIONS TERMINAL BOX Refer to the Installation WARNING at the beginning of this section. 2 1/2 NPT CONDUIT CONNECTION Pressure connections are shown in figure 2-16. All pressure connections on the digital valve controller are 1/4 NPT internal connections. Use at least 10 mm (3/8-inch) tubing for all pneumatic connections. If remote venting is required, refer to the vent subsection.
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Installation WARNING When using natural gas as the supply medium, or for explosion proof applications, the following warnings also apply: Remove electrical power before removing the housing cap. Personal injury or property damage from fire or explosion may result if power is not disconnected before removing the cap. Emerson Process Management sales office for information on obtaining a Natural Gas Certified, Single Seal DVC6000 SIS digital valve controller.
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DVC6000 SIS mounted on the actuator mounting boss. Supply and output pressure gauges may be supplied on the digital valve controller. The output pressure gauges can be used as an aid for calibration. 2 Connect the nearest suitable supply source to the 1/4 NPT IN connection on the filter regulator (if furnished) or to the 1/4 NPT SUPPLY connection on the digital valve controller housing (if 67CFR filter regulator is not attached).
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Installation 24/48 VDC 110/220 VAC, etc. CONTROL SIGNAL (4−20 mA, 0−20 mA, 0−24 VDC) CONTROL LINE Port A 2 Port B DVC6000 SIS DIGITAL VALVE CONTROLLER WITH RELAY C SUPPLY PRESSURE MONITORING LINE E1048 SPRING RETURN ACTUATOR Figure 2-19.
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DVC6000 SIS Vent the vent line must be as short as possible with a minimum number of bends and elbows. WARNING Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover. 2 WARNING This unit vents the supply medium into the surrounding atmosphere.
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Installation Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion. The valve may move in an unexpected direction when power is applied to the DVC6000 SIS digital valve controller.
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DVC6000 SIS SAFETY GROUND TALK− TALK+ An under-traveled 10 kOhm potentiometer used in conjunction with onboard 30 kOhm resistor, or A potentiometer used in conjunction with two fixed resistors (potentiometer travel is the same as actuator travel). WARNING 2 EARTH GROUND LOOP+ 39B3399-B Sheet 2 LOOP− Figure 2-20. FIELDVUE DVC6000 SIS Digital Valve Controller Terminal Box Remote Travel Sensor Connections The DVC6005 SIS base unit is designed to receive travel information via a remote sensor.
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Installation FEEDBACK CONNECTIONS TERMINAL BOX 2 W8477 W8475-SIS GROUND SCREW BASE UNIT FEEDBACK UNIT TO FEEDBACK UNIT TERMINAL 3 TO FEEDBACK UNIT TERMINAL 2 TO FEEDBACK UNIT TERMINAL 1 TERMINAL 1 TERMINAL 2 TERMINAL 3 W8476 W8478-1 FEEDBACK UNIT FEEDBACK CONNECTIONS TERMINAL BOX Figure 2-21. Terminal Details for Connecting Base Unit and Feedback Units of Remote-Mounted Digital Valve Controllers Using the DVC6015, DVC6025 & DVC6035 Feedback Unit as a Remote Travel Sensor 1.
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DVC6000 SIS Using an External 10 kOhm External Potentiometer as a Remote Travel Sensor 3 2 INTERNAL Note 2 Potentiometer travel must be between 1.3 and 1.6 times greater than the actuator travel. For example: if an actuator has a travel of 9 inches, then a linear potentiometer must be selected with a rated travel between 11.7 and 14.4 inches. The resistive element must be tapered from 0 kOhm to 10 kOhm over rated travel of the potentiometer.
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Installation 3 Note 2 The digital valve controller must be configured using the SStem/Roller selection on the menu of the appropriate setup device. This procedure uses three resistors connected in series, two fixed resistors and one potentiometer. Three conditions must be met for the resistor combination to correctly operate the digital valve controller: The maximum resistance of the potentiometer (Rpot(max)) must be between 3.9 kOhm and 10 kOhm. The resistance of R1 is 4.
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DVC6000 SIS Test Connections WARNING Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere, or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cap before proceeding.
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Installation TOTAL LOOP CABLE RESISTANCE COMPLIANCE VOLTAGE CONTROL SYSTEM + − INTRINSIC SAFETY BARRIER (if used) HART FILTER (if used) R Calculate Voltage Available at the Instrument as follows: Control system compliance voltage – Filter voltage drop (if used) + − VOLTAGE AVAILABLE AT THE INSTRUMENT Example Calculation 2 18.5 volts (at 21.05 mA) 1 – 2.3 volts (for HF300 filter) – Intrinsic safety barrier resistance (if used) x maximum loop current – 2.55 volts (121 ohms x 0.
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DVC6000 SIS Table 2-1. Cable Characteristics Cable Type 2 Capacitance(1) pF/ft Capacitance(1) pF/m Resistance(2) Ohms/ft Resistance(2) Ohms/m BS5308/1, 0.5 sq mm 61.0 200 0.022 0.074 BS5308/1, 1.0 sq mm 61.0 200 0.012 0.037 BS5308/1, 1.5 sq mm 61.0 200 0.008 0.025 BS5308/2, 0.5 sq mm 121.9 400 0.022 0.074 BS5308/2, 0.75 sq mm 121.9 400 0.016 0.053 BS5308/2, 1.5 sq mm 121.9 400 0.008 0.025 BELDEN 8303, 22 awg 63.0 206.7 0.030 0.098 BELDEN 8441, 22 awg 83.2 273 0.
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Installation Installation in a Safety Instrumented System A DVC6000 SIS instrument may be used in a Safety Instrumented System (SIS) to control operation of a safety block valve or vent valve. The actuator may be either single-acting or double-acting with spring return. DVC6000 SIS instruments will have the label shown in figure 2-26 on the terminal box cover.
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DVC6000 SIS SINGLE-ACTING SPRING AND DIAPHRAGM ACTUATOR OR PISTON ACTUATOR WITH SPRING RETURN VENT LOGIC SOLVER 24 VDC OR CUSTOMER SPECIFIED POWER SUPPLY 2 VENT PISTON ACTUATOR VALVE DISC FAILS CLOCKWISE ON LOSS OF AIR 4-20 mA DC (NORMALLY VALVE IS FULLY OPEN WITH 20 mA SIGNAL TO DIGITAL VALVE CONTROLLER) NOTES: 1/4-18 NPT X 3/8 OD TUBING ELECTRICAL WIRING SUPPLY PRINTED WIRING BOARD DIP SWITCH SET FOR POINT-TO-POINT (DOWN POSITION) DVC6000 SIS DIGITAL VALVE CONTROLLER 19B6913-B 19B6914-A E0769-1
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Installation SINGLE-ACTING SPRING AND DIAPHRAGM ACTUATOR OR PISTON ACTUATOR WITH SPRING RETURN ASCO (LOW-POWER CONSUMPTION) SOLENOID VALVE DE-ENERGIZED EXTERNAL PILOT LOADING GASKET COVER INTERNAL - COVERED EXTERNAL - EXPOSED LOGIC SOLVER 24VDC VENT LC340 LINE CONDITIONER 1 2 VENT PISTON ACTUATOR VALVE DISC FAILS CLOCKWISE ON LOSS OF AIR A SUPPLY (NORMALLY VALVE IS FULLY OPEN WITH WITH VOLTAGE TO DIGITAL VALVE CONTROLLER) B DVC6000 SIS DIGITAL VALVE CONTROLLER NOTES: 1/4-18 NPT X 3/8 OD TUBING ELEC
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DVC6000 SIS SINGLE-ACTING SPRING AND DIAPHRAGM ACTUATOR OR PISTON ACTUATOR WITH SPRING RETURN LOGIC SOLVER 24VDC LC340 LINE CONDITIONER 2 PISTON ACTUATOR VALVE DISC FAILS CLOCKWISE ON LOSS OF AIR A (NORMALLY VALVE IS FULLY OPEN WITH WITH VOLTAGE TO DIGITAL VALVE CONTROLLER) SUPPLY B DVC6000 SIS DIGITAL VALVE CONTROLLER NOTES: 1/4-18 NPT X 3/8 OD TUBING ELECTRICAL WIRING PRINTED WIRING BOARD DIP SWITCH SET FOR MULTI-DROP (UP POSITION) E1043 Figure 2-30.
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Installation EFX8553G305 103594 or EFX8551G305 103594 low-powered solenoid valves with aluminum bodies can be used where the application requires zero differential pressure and when the solenoid valve exhaust port is connected to another solenoid valve used as a selector or diverter. For more information, refer to the ASCO catalog or contact your Emerson Process Management sales office See the separate FIELDVUE LC340 Line Conditioner Instruction Manual (D102797X012) for detailed installation information.
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DVC6000 SIS 24VDC LOGIC SOLVER OUTPUT ) 4-20 mA * (USER SUPPLIED) LCP100 SWITCH TO 24VDC POSITION 2 AUX ) 24VDC ) CASE GROUND 24VDC * AUX* 1 DVC6000 SIS TERMINAL BOX SHIELD NOT CONNECTED TO LCP100 24 VDC SOURCE ) * (USER SUPPLIED) SIMPLE METHOD FOR INSTALLING AN LCP100 TO AN EXISTING DVC6000 SIS INSTRUMENT WHEN 24 VDC POWER IS AVAILABLE NOTE: DO NOT CONNECT THE LOOP + TERMINAL IN THE LCP100 TO THE LOOP + TERMINAL IN THE DVC6000 SIS.
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Installation LCP100 LOOP SWITCH TO LOOP POSITION AUX ) LOGIC SOLVER OUTPUT 1 LOOP ) CASE GROUND 2 8-20 mA ) LOOP * * (USER SUPPLIED) DVC6000 SIS TERMINAL BOX THE DVC6000 SIS MUST BE IN POINT-TO-POINT MODE NOTE: 1 THE LOGIC SOLVER MINIMUM OUTPUT MUST BE AT LEAST 8 mA. THE LCP100, WHEN POWERED BY THE LOOP, CONSUMES APPROXIMATELY 4 mA.
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DVC6000 SIS LCP100 LOOP SWITCH TO LOOP POSITION AUX ) LOGIC SOLVER OUTPUT 2 8-20 mA 1 LOOP ) ) * LOOP * CASE GROUND (USER SUPPLIED) DVC6000 SIS TERMINAL BOX THE DVC6000 SIS MUST BE IN POINT-TO-POINT MODE SHIELD NOT CONNECTED TO LCP100 NOTE: 1 THE LOGIC SOLVER MINIMUM OUTPUT MUST BE AT LEAST 8 mA. THE LCP100, WHEN POWERED BY THE LOOP, CONSUMES APPROXIMATELY 4 mA.
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Basic Setup 3-3 Section 3 Basic Setup Configuration Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Instrument Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Setup Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS Configuration Protection To setup and calibrate the instrument, the protection must be set to None with the Field Communicator. If the protection is not None, changing the protection requires placing a jumper across the Auxiliary terminals in the terminal box. Note 3 When a Fisher LCP100 control panel is used, changing protection does not require placing the jumper across the Auxiliary terminals in the terminal box.
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Basic Setup 3. Enter the partial stroke test start point. Note 4. Indicate if the DVC6000 SIS is connected to an LCP100. In the event of a power failure the DVC6000 SIS automatically restores the device to In Service upon restoration of power. This is to provide greater availability of the safety function. 5. Enter the manufacturer of the actuator on which the instrument is mounted. If the actuator manufacturer is not listed, select Other.
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DVC6000 SIS Table 3-1.
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Basic Setup actuator model, then you will be prompted for setup parameters such as: Actuator Style (select spring & diaphragm, piston single-acting with spring, piston double-acting with spring) Valve Style (select the valve style, rotary or sliding stem) On Loss of Instrument Signal, (valve opens or closes). See Zero Power Condition in the Detailed Setup section. Feedback Connection (select Rot-All, SS-roller, or SStem-Standard). See Feedback Connection in the Detailed Setup section.
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DVC6000 SIS Performance Tuner (1-1-2) WARNING During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid. 3 3-6 The Performance Tuner is used to optimize digital valve controller tuning.
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Detailed Setup 4-4 Section 4 Detailed Setup Menu and Quick Key Sequence Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Cover Detailed Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Mode and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS Table 4-1. Factory Default Detailed Setup Parameters Setup Parameter Detailed Setup Control Mode Restart Control Mode(3) Multi-drop Point-to-Point The Detailed Setup selection from the Configure menu allows you to configure the digital valve controller to your application. Table 4-1 lists the default settings for a standard factory configuration. You can adjust actuator response, set the various modes, alerts, ranges, travel cutoffs and limits.
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Detailed Setup Table 4-1.
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DVC6000 SIS Change Burst Enable—Turns Burst Mode on and off. Actual valves are Burst Enable = Disabled(Polled), Enabled. Burst Command—There are four burst mode commands. Command 3 is recommended for use with the Rosemount 333 HART Tri-Loop HART-to-analog signal converter. The other three are not used at this time. Change Burst Command—Allows you to pick the command to be sent from the instrument when Burst Mode is on. Select HART Univ Cmd 1, HART Univ Cmd 2, HART Univ Cmd 3, or DVC6000 Cmd 148.
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Detailed Setup Table 4-3. Conditions for Modifying FIELDVUE DVC6000 SIS Digital Valve Controller Parameters In Service Parameters Mode and Protection Response and Control Alerts Out of Service Protected Unprotected Protected Unprotected Instrument Mode Control Mode(1) Restart Cont.
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DVC6000 SIS Table 4-3.
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Detailed Setup Table 4-3.
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DVC6000 SIS Table 4-4. Actuator Information for Basic Setup Actuator Manufacturer Actuator Model 585C & 585CR 657 4 667 Fisher 1051 & 1052 1061 1066SR Actuator Size Actuator Style 25 50 60 68, 80 100, 130 30 34, 40 45, 50 46, 60, 70, 76, & 80-100 30 34, 40 45, 50 46, 60, 70, 76, & 80-100 20, 30 33 40 60, 70 Piston Dbl w/ or w/o Spring. See actuator instruction manual and nameplate.
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Detailed Setup Pressure Tuning (1-2-2-1-3) WARNING Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury and property damage caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly. Pressure Tuning Set—There are twelve Pressure Tuning Sets to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings.
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DVC6000 SIS Travel/Pressure Control WARNING Tvl/Press Cutoffs (1-2-2-2-1) Cutoff Hi—Defines the high cutoff point for the travel in percent (%) of ranged input current. Cutoff Lo—Defines the low cutoff point for the travel set point. Change Cutoffs—Allows you to set Cutoff Hi and Cutoff Lo. When a cutoff is set the corresponding travel or pressure limit is disabled. 4 Travel cutoffs are adjustable when the DVC6000 SIS is operating with a 4-20 mA current input.
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Detailed Setup Table 4-7. Guidelines for Manually Setting Pressure Set Point Actuator Type Relay Type Zero Power Condition Closed A or C Open Single-Acting Closed B Open Closed Double-Acting A Open End Point Pressure Control (1-2-2-2-2) End Pt Control Enab— Yes or No. End Point Pressure Control allows the digital valve controller to pull back from saturation of the pneumatic output after reaching the travel extreme.
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DVC6000 SIS You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of ranged travel, for a corresponding set point, in % of ranged set point. Set point values range from −6.25% to 106.25%. Before modification, the custom characteristic is linear.
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Detailed Setup condition. Drive Current Shutdown is part of “Self Test shutdown”. Default is not enabled. Note Lag Time is available in firmware 7, 9, 10, and 11. Lag Time—Slows the response of the digital valve controller. A value ranging from 0.2 to 10.0 can be used for noisy or fast processes to improve closed loop process control. Entering a value of 0.0 will deactivate the lag filter. In firmware 7, 9, and 10 this parameter should be set to 0.
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DVC6000 SIS Reference Voltage Shutdown—When enabled, the instrument shuts down whenever there is a failure associated with the internal voltage reference. Default is not enabled. Sensor Alerts (1-2-3-2) Travel Sensor Shutdown—When enabled, the instrument shuts down whenever there is a failure associated with the travel sensor. Default is not enabled. 4 Temp Sensor Shutdown—When enabled, the instrument shuts down whenever there is a failure associated with the temperature sensor.
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Detailed Setup Deadband exceeded, and direction changed, new Reference Point established ALERT IS SET TRAVEL ALERT HIGH POINT TRAVEL ALERT DEADBAND ALERT IS CLEARED A6532/IL Figure 4-2. Travel Alert Deadband Deadband Reference Point Travel Limit Alerts (1-2-3-4-5) Travel Alert Hi Hi is set if the ranged travel rises above the alert high point. Once the alert is set, the ranged travel must fall below the alert high high point by the Travel Alert Deadband before the alert is cleared. See figure 4-2.
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DVC6000 SIS Deadband exceeded, new Reference Point established Accumulator Alert Point. It is cleared after you reset the Travel Accumulation to a value less than the alert point. Travel Accumulator—Records the total change in travel, in percent (%) of ranged travel, since the accumulator was last cleared. The value of the Travel Accumulator increments when the magnitude of the change exceeds the Travel Accumulator Deadband. See figure 4-4. You can reset the Travel Accumulator by configuring it to zero.
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Detailed Setup Alert Record (1-2-3-7) To be recorded, an alert must both be enabled for reporting, and the group in which it resides must be enabled for recording. Table 4-8 lists the alerts included in each of the groups. When any alert from an enabled group becomes active, active alerts in all enabled groups are stored. Alert Record Has Entries Enable—Yes or No. When enabled indicates when an alert has been recorded. Alert Record Full Enable—Yes or No.
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DVC6000 SIS Instrument (1-2-5) Select Configure, Detailed Setup, and Instrument. Follow the prompts on the Field Communicator display to configure the following Instrument parameters: General, Units, Analog Input Range, Relay Type, Zero Power Condition, Maximum Supply Pressure, Auxiliary Terminal Action, Instrument Date and Time, and Calib Status and Type. 4 General (1-2-5-1) HART Tag—Enter an up to 8 character HART tag for the instrument.
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Detailed Setup A LOSS OF PNEUMATIC SUPPLY RELAY TYPE LOSS OF POWER Single-Acting Direct (Relay C) Instrument goes to zero air output at port A. Failure direction per actuator fail mode. Double-Acting (Relay A) Instrument goes to full supply air output at port B. A goes to zero air output. Failure direction cannot be determined. Single-Acting Reverse (Relay B) Instrument goes to full supply air output at port B. Failure direction per actuator fail mode. B 4 Figure 4-6.
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DVC6000 SIS ACTUATOR STEM TRAVEL SENSOR SHAFT ROLLER FEEDBACK ARM STEM CONNECTOR CAM ADJUSTMENT ARM 4 29B1665-A / DOC CONNECTOR ARM Figure 4-7. Feedback Connection for Typical Sliding-Stem Actuator (Up to 4 inch Travel) rotation by viewing the end of the travel sensor shaft from the perspective of the actuator. For instruments with Relay A and C: If increasing air pressure at output A causes the shaft to turn clockwise, enter Clockwise.
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Detailed Setup ACTUAL TRACE FROM TEST (TYPICAL) ACTUAL TRACE FROM TEST (TYPICAL) 4 ACTUAL TRACE FROM TEST (TYPICAL) Figure 4-9. Time Series Plots of Travel Set Point, Travel, Error, and Actuator Pressure for a Typical Emergency Shutdown Valve Pause Time—Setup Wizard sets the Partial Stroke Pause Time to 5 seconds. This is the pause time between the up and down strokes of the test. It can be set for 5, 10, 15, 20 or 30 seconds.
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DVC6000 SIS Manual SIS / Partial Stroke Parameter Configuration Note 4 In order to manually set the partial stroke pressure limit with the correct value, you must be able to run a valve signature test using ValveLink software (see figure 4-9). It is then possible to set the partial stroke pressure limit with the Field Communicator, using the information generated by the valve signature test.
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Detailed Setup Table 4-10. Estimates for Partial Stroke Pressure Limits Actuator Style Relay Type Zero Power Condition PST Starting Point Closed A or C Open Spring and Diaphragm Closed B Open Closed A or C Open Single-Acting Piston Closed B Open Closed Double-Acting Piston A Open Valve Stuck Alert CAUTION Partial Stroke Pressure Limit Open Pmin − 0.25 * (Bench Set High − Bench Set Low) Closed Pmax + 0.25 * (Bench Set High − Bench Set Low) Open Pmax + 0.
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DVC6000 SIS 4 4-24 September 2013
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Calibration 5-5 Section 5 Calibration Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Travel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Auto Travel Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Manual Travel Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS Calibration Overview When a DVC6000 SIS digital valve controller is ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator and connects the necessary tubing, then sets up and calibrates the controller. For digital valve controllers that are ordered separately, recalibration of the analog input or pressure sensors generally is unnecessary.
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Calibration Travel Calibration ACTUATOR STEM There are two procedures available for calibrating travel: 90_ Auto Calibration Manual Calibration FEEDBACK ARM Auto Calibration (1-3-1-1) User interaction is only required with Auto Calibration when the feedback connection is SStem - Standard (Sliding Stem - Standard). A feedback connection of Rotary - All, SStem - Roller (Sliding Stem - Roller) requires no user interaction and you can start with step 6.
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DVC6000 SIS approximately 10.0°, 1.0°, and 0.1°, respectively, to the rotation of the feedback arm. If another adjustment is required, repeat step 5. Otherwise, select Done and go to step 6. 6. The remainder of the auto calibration procedure is automatic. During calibration, the instrument seeks the high and low end points and the minor loop feedback (MLFB) and output bias. By searching for the end points, the instrument establishes the limits of physical travel, i.e.
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Calibration Note 0% Travel = Valve Closed 100% Travel = Valve Open Note 0% Travel = Valve Closed 100% Travel = Valve Open 1. Adjust the input current until the valve is near mid-travel. Press OK. 1. Adjust the input current until the valve is near mid-travel. Press OK. 2. If the feedback connection is Rotary - All, SStem Roller, go to step 6. If the feedback connection is SStem - Standard, you are prompted to set the crossover point.
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DVC6000 SIS 8. From the adjustment menu, select the direction and size of change required to set the travel to 0%. Selecting large, medium, and small adjustments causes changes of approximately 10.0°, 1.0°, and 0.1°, respectively, to the feedback arm rotation for a sliding-stem valve or to the travel for a rotary valve. If another adjustment is required, repeat step 8. Otherwise, select Done and go to step 9. 9.
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Calibration large, medium, and small adjustments causes changes of approximately 3.0 psi/0.207 bar/20.7 kPa, 0.30 psi/0.0207 bar/2.07 kPa, and 0.03 psi/0.00207 bar/0.207 kPa, respectively. Adjust the displayed value until it matches the output pressure, select Done and go to step 6. 6. Place the instrument In Service and verify that the displayed pressure matches the measured output pressure.
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DVC6000 SIS BACK EDGE OF ARM PARALLEL W/BACK OF HOUSING Table 5-2. Travel Sensor Counts Digital Valve Controller Travel Sensor Counts DVC6010 SIS / DVC6015 700 ±200 DVC6020 SIS / DVC6025 2100 ±200 DVC6030 SIS(1) / DVC6035(2) Counterclockwise shaft rotation 600 ±200 DVC6030 SIS(3) / DVC6035(2) Clockwise shaft rotation 3400 ±200 ARM ASSEMBLY ARM ASSEMBLY PIN 1.
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Calibration MOUNTING ADAPTER (KEY 117) CAP SCREW, HEX SOCKET (KEY 116) MOUNTING BRACKET (KEY 74) BIAS SPRING (KEY 82) 5 CAP SCREW, HEX HEAD (KEY 92) ARM ASSEMBLY PIN ARM ASSEMBLY (KEY 91) FEEDBACK ARM TORSION SPRING (KEY 93) A7024 -2/ IL FEEDBACK ARM ASSEMBLY (KEY 84) Figure 5-4. FIELDVUE DVC6020 SIS Digital Valve Controller Mounted on a Fisher 1052 Size 33 Actuator 5. Before beginning the travel sensor adjustment, set the instrument mode to Out Of Service and the protection to None. 6.
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DVC6000 SIS Analog Input (1-3-2-3) Note Analog Input Calibration is only available in 4-wire systems (point-to-point operation). 5 To calibrate the analog input sensor, connect a variable current source to the instrument LOOP+ and LOOP− terminals. The current source should be capable of generating an output of 4 to 20 mA. From the Configure menu select Calibrate, Sensor Calibration, and Analog In. Follow the prompts on the Field Communicator display to calibrate the analog input sensor. 1.
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Calibration LOW BLEED RELAY DOES NOT HAVE BLEED HOLES FOR SINGLE-ACTING DIRECT RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION UNTIL IT CONTACTS THE BEAM FOR DOUBLE-ACTING RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO DECREASE OUTPUT PRESSURE 5 ADJUSTMENT DISC FOR DOUBLE-ACTING RELAYS: ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO INCREASE OUTPUT PRESSURE W9305 Figure 5-5.
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DVC6000 SIS PST Calibration (1-3-5) Access PST Calibration by selecting PST Calibration from the Calibrate menu. Follow the prompts on the Field Communicator display to complete the PST calibration. This procedure permits you to run the Partial Stroke Calibration, which enables the Partial Stroke Test. It establishes values for Partial Stroke Pressure Limit, Pressure Set Point and Pressure Saturation Time for End Point Pressure Control, Travel Deviation Alert Point and Travel Deviation Time.
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Viewing Device Variables and Diagnostics 6-6 Section 6 Viewing Device Variables and Diagnostics Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Alert Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS Service Tools Alert Conditions (2-1) Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest. To view these alerts, from the Online menu select Service Tools and Alert Conditions. The alert conditions for each group of alerts are listed below. If there are no alerts active for a particular group the group will not be displayed on the Field Communicator. Electronics— If an electronics alert is active it will appear under ELECT ALERTS.
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Viewing Device Variables and Diagnostics sensor reading is outside of the range of −40 to 85 C (−40 to 185 F). The temperature reading is used internally for temperature compensation of inputs. If this alert is indicated, restart the instrument and see if it clears. If it does not clear, replace the printed wiring board assembly. Table 6-1. Alerts Included in Alert Groups for Alert Record Alert Group Valve Alerts Environment— If an environment alert is active it will appear under ENVIRO ALERTS.
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DVC6000 SIS indicates the status of the Operational items listed below. The status of more than one operational item may be indicated. Instrument Time Instrument Time Invalid Calibration and Diagnostics Calibration in Progress Ramp Closed—ramps the travel toward closed at the rate of 1.0% per second of the ranged travel. Ramp to Target—ramps the travel to the specified target at the rate of 1.0% per second of the ranged travel. Step to Target—steps the travel to the specified target.
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Viewing Device Variables and Diagnostics The black “Valve Test” push button (see figure 6-1) allows the valve to perform the configured partial stroke test. Press and hold for 3 to 10 seconds The test can be overridden by the “Valve Close” button, “Valve Open” button, or if an emergency demand occurs. Local DI PRESS TO PERFORM THE CONFIGURED PARTIAL STROKE TEST When configured by the user interface, the Auxiliary Terminal can be used as a discrete input from a pressure switch, temperature switch, etc.
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DVC6000 SIS Example — 18AWG Shielded Audio, Control and Instrumentation Cable Manufacturer’s specifications include: the green light on the optional LCP100 local control panel when the current is at it’s normal state. The digital valve controller will drive the valve to its normal operating position. Nom. Characteristic Impedance: 29 Ohms Nom. Inductance: .15 μH/ft Demand Mode Tests Nom.
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Viewing Device Variables and Diagnostics Connect a 24 VDC power supply to the solenoid valve and a second 24 VDC power supply to the DVC6000 SIS. Disconnect the solenoid valve power supply, but maintain the power supply to the DVC6000 SIS. The valve should go to its “fail safe” position quickly. Then, maintain the power supply to the solenoid valve and disconnect the DVC6000 SIS power supply. The valve should go to its “fail safe” position, although not as quickly as it does in the previous scenario.
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DVC6000 SIS 1. When allowed by the Logic Solver, momentarily remove and then restore power to the solenoid (typically 100 to 200 milliseconds). This process should occur quickly enough that the valve assembly does not move when the solenoid is de-energized. 2. With ValveLink Software, upload the diagnostic data from the triggered profile menu. 3. Examine the graph and observe that there was a change in the pressure reading downstream of the solenoid.
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Viewing Device Variables and Diagnostics Table 6-2. Functions Available for Instrument Level Note Do not use the following raw travel input indication for calibrating the travel sensor. The following should only be used for a relative indication to be sure the travel sensor is working and that it is moving in the correct direction. Perform the Travel Sensor Adjust procedure in the Calibration section to calibrate the travel sensor.
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DVC6000 SIS 6 6-10 September 2013
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Maintenance and Troubleshooting 7-7 Section 7 Maintenance and Troubleshooting Module Base Maintenance Removing the Module Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Replacing the Module Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Submodule Maintenance I/P Converter Removing the I/P Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS The DVC6000 SIS digital valve controller enclosure is rated NEMA 4X and IP66, therefore periodic cleaning of internal components is not required. If the DVC6000 SIS is installed in an area where the exterior surfaces tend to get heavily coated or layered with industrial or atmospheric contaminants, however, it is recommended that the vent (key 52) be periodically inspected to ensure it is fully open. If the vent appears to be clogged, the vent can be removed, cleaned and replaced.
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Maintenance and Troubleshooting Ensure that all caps and covers are correctly installed before putting this unit back into service. Failure to do so could result in personal injury or property damage from fire or explosion. CAUTION When replacing components, use only components specified by the factory. Always use proper component replacement techniques, as presented in this manual.
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DVC6000 SIS Removing the Module Base To remove the module base perform the following steps. Refer to figures 8-1, 8-2, 8-3, and 8-4 for key number locations. TERMINAL BOX MODULE BASE ASSEMBLY WARNING To avoid personal injury or equipment damage from bursting of parts, turn off the supply pressure to the digital valve controller and bleed off any excess supply pressure before attempting to remove the module base assembly from the housing.
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Maintenance and Troubleshooting 4. Insert the module base (key 2) into the housing (key 1). 5. Install three socket head screws (key 38) in the module base into the housing. If not already installed, press three retaining rings (key 154) into the module base. Evenly tighten the screws in a crisscross pattern to a final torque of 16 N m (138 lbf in).
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DVC6000 SIS SHROUD (KEY 169) 5. Install the four socket-head screws (key 23) and evenly tighten them in a crisscross pattern to a final torque of 1.6 N m (14 lbf in). 6. After replacing the I/P converter, calibrate travel or perform touch-up calibration to maintain accuracy specifications. SOCKET-HEAD SCREWS (4) (KEY 23) I/P CONVERTER (KEY 41) PWB (Printed Wiring Board) Assembly Refer to figures 8-1 through 8-4 for key number locations.
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Maintenance and Troubleshooting BACK OF PWB ASSEMBLY SUB-MODULE DIP SWITCH UP RELAY SEAL DOWN W8074 Figure 7-5. Pneumatic Relay Assembly TERMINAL BOX CONNECTOR TRAVEL SENSOR CONNECTOR Figure 7-4. DIP Switch Location Table 7-2. DIP Switch Configuration(1) Operational Mode Point-to-Point Loop Refer to figures 8-1 through 8-4 for key number locations. The pneumatic relay (key 24) is located on the front of the module base.
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DVC6000 SIS Gauges, Pipe Plugs, or Tire Valves Depending on the options ordered, the DVC6000 SIS digital valve controller will be equipped with either gauges (key 47), pipe plugs (key 66), or tire valves (key 67). Single-acting direct instruments will also have a screen (key 236, figure 8-5). These are located on the top of the module base next to the relay. Perform the following procedure to replace the gauges, tire valves, or pipe plugs. Refer to figures 8-1 through 8-5 for key number locations.
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Maintenance and Troubleshooting 7. Apply silicone lubricant to the O-ring (key 36) and install the O-ring over the 2-5/8 inch threads of the terminal box. Use of a tool is recommended to prevent cutting the O-ring while installing it over the threads. DVC6010 SIS Digital Valve Controller and DVC6015 Remote Feedback Unit 8. Apply lubricant (key 63) to the 2-5/8 inch threads on the terminal box to prevent seizing or galling when the cap is installed. 1. Remove piping and fittings from the instrument. 9.
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DVC6000 SIS b. Disconnect the three potentiometer assembly wires from the terminal. 7. Remove the screw (key 72) that fastens the travel sensor assembly to the housing. 8. Pull the travel sensor assembly (key 223) straight out of the housing. DVC6030 SIS Digital Valve Controller and DVC6035 Remote Feedback Unit Refer to figure 8-3 for DVC6030 SIS and 8-8 for DVC6035 key number locations. 1. Remove piping and fittings from the instrument. 2. Remove the digital valve controller from the actuator. 3.
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Maintenance and Troubleshooting PIN 2 PIN 3 1 KEYED TRAVEL SENSOR WIRES, REMOTE MOUNT FEEDBACK UNITS (DVC6015, DVC6025 AND DVC6035) 19B6835-B 7 TRAVEL SENSOR CONNECTOR, (DVC6010 SIS, DVC6020 SIS, DVC6030 SIS) 3 1 CW NOTE: 1 THE POTENTIOMETER RESISTANCE BETWEEN PINS 2 AND 3 CAN BE MEASURED AT THE CONNECTOR. INSERT TWO SHORT LENGTHS OF 22 AWG WIRE INTO THE PIN 2 AND 3 RECEPTACLES IN THE CONNECTOR. CLIP ON LEADS FROM A DVM (DIGITAL VOLTMETER) TO MEASURE THE RESISTANCE. A6481/IL Figure 7-6.
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DVC6000 SIS DVC6020 SIS Digital Valve Controller and DVC6025 Remote Feedback Unit Refer to figure 8-2 for DVC6020 SIS and 8-7 for DVC6025 key number locations. 7. Re-range the multimeter to a resistance of 7000 ohms between pins 2 and 3 of the travel sensor connector. Refer to figure 7-6 for pin location. 1. Insert the travel sensor assembly (key 223) into the housing. Secure the travel sensor assembly with screw (key 72). 8.
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Maintenance and Troubleshooting BIAS SPRING (KEY 82) Note FEEDBACK ARM ASSEMBLY (KEY 84) ARM ASSEMBLY (KEY 91) NOTE: INSTALL BIAS SPRING WITH SMALLER DIAMETER HOOK CONNECTED TO ARM ASSEMBLY (KEY 91) AND WITH BOTH HOOK OPENINGS TOWARD CENTER OF BRACKET. Figure 7-7. FIELDVUE DVC6020 SIS Bias Spring (key 82) Installation For the DVC6035 feedback unit, connect the potentiometer assembly (key 223) wires to the terminals as follows: red terminal 1 white terminal 2 black terminal 3 4.
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DVC6000 SIS 11. While observing the resistance, tighten the screw (key 80) to secure the feedback arm to the travel sensor shaft. Be sure the resistance reading remains within the range listed in step 8, $100 ohms. Paint the screw to discourage tampering with the connection. 12. Disconnect the multimeter from the travel sensor connector. 13. For the DVC6030 SIS only, connect the travel sensor connector to the PWB as described in Replacing the Module Base. 14. Travel sensor replacement is complete.
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Maintenance and Troubleshooting 0.020 LOOP + / TEST + MULTIMETER (SEE NOTES BELOW) TEST − LOOP + / TEST + LOOP − − + 4−20mA CURRENT SOURCE TEST − LOOP + / TEST + DCS SYSTEM (OR OTHER CURRENT SOURCE) DVC6000 SIS DIGITAL VALVE CONTROLLER TERMINAL BOX 7 NOTES: 1. MULTIMETER MEASURING 0.000 TO 1.0000 VDC 2. TYPICAL READINGS 0.004 VDC TO 0.020 VDC 3. OHM’S LAW—V = I x R, WHERE R = PRECISION 1 OHM RESISTOR, V = I x 1, SO V= I Figure 7-8.
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DVC6000 SIS Table 7-3. Instrument Troubleshooting Symptom 1. Analog input reading at instrument does not match actual current provided. Possible Cause Action 1a. Control mode not Analog. 1a. Check the control mode using the Field Communicator. If in the Digital or Test mode, the instrument receives its set point as a digital signal. Control is not based on input current. Change Control Mode to Analog. 1b. Low control system compliance voltage. 1b.
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Maintenance and Troubleshooting Table 7-3. Instrument Troubleshooting (Continued) Symptom Possible Cause 3h. Configuration errors. Action 3h. Verify configuration: If necessary, set protection to None. If Out of Service, place In Service. Check: Travel Sensor Motion Tuning set Zero power condition Feedback Connection Control mode (should be Analog) Restart control mode (should be Analog) 3j. Restricted pneumatic passages in I/P converter. 3j. Check screen in I/P converter supply port of the module base.
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DVC6000 SIS DVC6000 SIS Troubleshooting Checklist 1. Instrument serial number as read from nameplate ________________________________________________ 2. Is the digital valve controller responding to the control signal? Yes _________ No _________ If not, describe 3. Measure the voltage across the “Loop −” and Loop +” terminal box screws when the commanded current is 4.0 mA and 20.0 mA: V @ 4.0 mA V @ 20.0 mA. (These values should be around 9.6 V @ 4.0 mA and 10.3 V @ 20 mA. 4.
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Parts 8-8 Section 8 Parts Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Housing . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS Parts Ordering Parts Kits Whenever corresponding with your Emerson Process Management sales office about this equipment, always mention the controller serial number. When ordering replacement parts, refer to the 11-character part number of each required part as found in the following parts list. Parts which do not show part numbers are not orderable.
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Parts Kit 11 12* 13* 14* Description Part Number Adjustment Arm Kit (includes washer, nut and adjustment arm) 14B5072X132 PTFE Sleeve Kit [For pot bushing assembly (kit includes 10 sleeves and Lubricant)] DVC6010 SIS and DVC6020 SIS GE08726X012 DVC6030 SIS GE08727X012 Spare Module Base Assembly Kit, [kit contains module base (key 2); drive screws, qty. 2, (key 11); shield/label (key 19); hex socket cap screw, qty. 3, (key 38); self tapping screw, qty. 2 (key 49); pipe plug, qty.
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DVC6000 SIS Parts List Key Parts which do not show part numbers are not orderable as individual parts. In most cases, they are available in one of the parts kits listed under Parts Kits. Module Base Note Parts with footnote numbers shown are available in parts kits. Also see footnote information at the bottom of the page.
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Parts Key Description Part Number Terminal Box DVC6010 SIS, DVC6020 SIS, DVC6030 SIS, DVC6005 SIS (see figures 8-1, 8-2, 8-3, and 8-4) 4 34* 36* 44 58 72 164 246 247 Terminal Box Cap O-ring(1,9,26) O-ring(1,9,26) Wire Retainer, pl stl (6 req’d) (not shown)(2) Set Screw, hex socket, SST(2) Cap Screw, hex socket, SST(2) Terminal Box Assembly(9) SIS Label TÜV or exida Approval Label Key DVC6010 SIS, DVC6020 SIS, DVC6030 SIS, DVC6015, DVC6025, and DVC6035 (see figures 8-1, 8-2, 8-3, 8-6, 8-7, and 8-8) 64
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DVC6000 SIS Key Description Part Number Key Description Part Number 58 62 131 251 252 253 254 255 256 257 258 260 261 265 Set Screw, hex socket(19) Pipe Plug, hex hd, SST(19) Retainer Wire Feedback housing(19) Assembly Plate Shield (DVC6015 only)(19) Terminal bracket(19,21) Terminal Strip(19,21) Terminal Cap(19) O-ring, fluorosilicone(19) Machine Screw, pan head (2 req’d) (DVC6015 only)(19) Label, cover(19) Hex Nut, SST (2 req’d) Nameplate Plug (DVC6015 and DVC6035 only)(19) DVC6020 SIS and DVC6025
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Parts 11 20 247 11 19 A 246 OUTPUT A 64 A SECTION A‐A 61 49 OUTPUT B 271 SUPPLY 243 E E 1 SECTION C‐C SECTION D‐D SECTION E‐E APPLY LUB, SEALANT NOTES: SEE FIGURE 8-5 FOR GAUGE CONFIGURATIONS 1 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B7710 K SHT 1 & 2 / DOC Figure 8-1.
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DVC6000 SIS A 246 B H B C C E D D E H SECTION A‐A A 8 SECTION H‐H SECTION B‐B 247 SECTION C‐C SECTION D‐D SECTION E‐E APPLY LUB, SEALANT 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B9596-K/IL SHT 1 & 2 / DOC Figure 8-2.
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Parts 1 61 64 APPLY LUB, SEALANT NOTES: 1 SEE FIGURE 8-5 FOR GAUGE CONFIGURATIONS 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B9596-K SHT 3 / DOC Figure 8-2.
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DVC6000 SIS 11 243 20 SECTION B‐B 19 247 11 OUTPUT A 271 SUPPLY 64 246 B B A D 61 49 8 D OUTPUT B SECTION A‐A A 1 C C SECTION C‐C SECTION D‐D APPLY LUB, SEALANT, THREAD LOCK NOTES: SEE FIGURE 8-5 FOR GAUGE CONFIGURATIONS 1 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 48B9597-K SHT 1 & 2 / DOC Figure 8-3.
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Parts 8 SECTION A‐A SECTION C‐C SECTION B‐B APPLY LUB, SEALANT NOTES: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 49B3261-C SHT 1 & 2 Figure 8-4.
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DVC6000 SIS 1 E E SECTION E‐E OUTPUT A 8 OUTPUT A OUTPUT B OUTPUT B SUPPLY SUPPLY WALL MOUNTING PIPESTAND MOUNTING APPLY LUB, SEALANT NOTES: SEE FIGURE 8-5 FOR GAUGE CONFIGURATIONS 1 2. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 49B3261-C SHT 2 & 3 / DOC Figure 8-4.
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Parts 2 1 DOUBLE-ACTING SINGLE-ACTING DIRECT SINGLE-ACTING REVERSE APPLY LUB, SEALANT NOTE: DRAWING IS REPRESENTATIVE OF A DVC6000 SIS DIGITAL VALVE CONTROLLER. GAUGE CONFIGURATION IS REPRESENTATIVE OF BOTH DVC6000 SIS AND DVC6005 SIS. 1 FOR SINGLE-ACTING DIRECT, OUTPUT B IS PLUGGED. 2 FOR SINGLE-ACTING REVERSE, OUTPUT A IS PLUGGED. 48B7710-K SHT 2 / DOC Figure 8-5.
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DVC6000 SIS SECTION B‐B 8 SECTION A‐A APPLY LUB, SEALANT, THREAD LOCK NOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED 49B7987-A/IL Figure 8-7.
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Parts SECTION C‐C SECTION B‐B 8 APPLY LUB, SEALANT, THREAD LOCK NOTE: 1. APPLY LUBRICANT KEY 65 TO ALL O-RINGS UNLESS OTHERWISE SPECIFIED SECTION A‐A 49B7988-A Figure 8-8.
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DVC6000 SIS 8 8-16 September 2013
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Principle of Operation A-A- Appendix A Principle of Operation HART Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Digital Valve Controller Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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DVC6000 SIS +0.5 V CONTROL SYSTEM 0 ANALOG SIGNAL −0.5 V HART MODEM 1200 Hz “1” 2200 Hz “0” AVERAGE CURRENT CHANGE DURING COMMUNICATION = 0 A6174 Figure A-1. HART Frequency Shift Keying Technique FIELD TERM. HART Communication The HART (Highway Addressable Remote Transducer) protocol gives field devices the capability of communicating instrument and process data digitally.
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Principle of Operation 4−20 mA INPUT SIGNAL + HART AUXILIARY TERMINALS TERMINAL BOX VALVE TRAVEL FEEDBACK PRINTED WIRING BOARD DRIVE SIGNAL OUTPUT A I/P CONVERTER PNEUMATIC RELAY SUPPLY PRESSURE OUTPUT B VALVE AND ACTUATOR E0408 Figure A-3. FIELDVUE DVC6000 SIS Digital Valve Controller Block Diagram A double-acting and single-acting reverse applications.
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DVC6000 SIS TERMINAL BOX TERMINAL BOX COVER HOUSING PNEUMATIC RELAY GAUGES COVER TRAVEL SENSOR PRINTED WIRING BOARD ASSEMBLY W9329 SIS MODULE BASE ASSEMBLY I/P CONVERTER Figure A-4.
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Loop Schematics/Nameplate B-B- Appendix B Loop Schematics/Nameplates B September 2013 B-1
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DVC6000 SIS This section includes loop schematics required for wiring of intrinsically safe installations. It also contains the approvals nameplates. If you have any questions, contact your Emerson Process Management sales office. HAZARDOUS LOCATION NON-HAZARDOUS LOCATION CLASS I, DIV 1, GROUPS A,B,C,D CLASS II, DIV 1, GROUPS E,F,G CLASS III DVC6010, DVC6020, DVC6030 DVC6010S, DVC6020S, DV6030S Vmax = 30 VDC Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.
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Loop Schematics/Nameplate 1 SEE NOTES IN FIGURE B-4 GE42818 sheet 5, Rev. E Figure B-3. CSA Schematic for FIELDVUE DVC6005 SIS with DVC6015, DVC6025, and DVC6035 NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION.
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DVC6000 SIS HAZARDOUS LOCATION NON-HAZARDOUS LOCATION I.S. CLASS I,II,III, DIV 1, GROUPS A,B,C,D,E,F,G N.I. CLASS I, DIV 2, GROUPS A,B,C,D DVC6010, DVC6020, DVC6030 DVC6010S, DVC6020S, DV6030S Vmax = 30 VDC Imax = 226 mA Ci = 5 nF Li = 0.55 mH Pi = 1.4 W FM APPROVED BARRIER 1 1 T CODE 1 NOTE 1, 3, 4, 5, 6 NOTE 7 T (amb) T5 ≤ 80_C T6 ≤ 75_C SEE NOTES IN FIGURE B-8 GE42819 Sheet 2, Rev. D Figure B-6.
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Loop Schematics/Nameplate NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc or Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS.
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DVC6000 SIS 1 1 1 SEE NOTES IN FIGURE B-13 GE60771 sheet 3, Rev. B Figure B-10. ATEX Loop Schematic For FIELDVUE DVC6010 SIS, DVC6020 SIS, and DVC6030 SIS B DVC6010 SIS, DVC6020 SIS, DVC6030 SIS, DVC6005 SIS DVC6015, DVC6025, DVC6035 Figure B-11.
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Loop Schematics/Nameplate 1 1 1 1 SEE NOTES IN FIGURE B-13 GE60771 sheet 6, Rev. B Figure B-12. ATEX Loop Schematic for DVC6005 SIS with DVC6015, DVC6025, and DVC6035 NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION.
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DVC6000 SIS DVC6010 SIS, DVC6020 SIS, DVC6030 SIS, DVC6005 SIS DVC6015, DVC6025, DVC6035 Figure B-14. Typical ATEX Nameplates; Flameproof DVC6010 SIS, DVC6020 SIS, DVC6030 SIS, DVC6005 SIS B DVC6015, DVC6025, DVC6035 Figure B-15.
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Loop Schematics/Nameplate 1 1 1 SEE NOTES IN FIGURE B-18 GE42990 Sheet 2, Rev. E Figure B-16. IECEx Loop Schematic for FIELDVUE DVC6010 SIS, DVC6020 SIS, and DVC6030 SIS B 1 1 1 GE42990 Sheet 5, Rev. D 1 SEE NOTES IN FIGURE B-18 Figure B-17.
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DVC6000 SIS NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION. THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE (Vmax or Ui), THE CURRENT (Imax or Ii), AND THE POWER (Pmax or Pi) OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE (Voc OR Uo), AND THE CURRENT (Isc or Io), AND THE POWER (Po) DEFINED BY THE ASSOCIATED APPARATUS.
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Glossary Glossary Alert Point An adjustable value that, when exceeded, activates an alert. Algorithm A set of logical steps to solve a problem or accomplish a task. A computer program contains one or more algorithms. Alphanumeric Consisting of letters and numbers. Analog Input Units Units in which the analog input is displayed and maintained in the instrument. ANSI (acronym) The acronym ANSI stands for the American National Standards Institute ANSI Class Valve pressure/temperature rating.
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DVC6000 SIS Controller A device that operates automatically to regulate a controlled variable. Device Revision Revision number of the interface software that permits communication between the Field Communicator and the instrument. Crossover Point The point at which the feedback pin is closest to the axis of rotation of the travel sensor. A visual indication of the crossover point is found when the slot in the instrument feedback arm forms a 90-degree angle with the valve stem.
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Glossary Feedback Signal Indicates to the instrument the actual position of the valve. The travel sensor provides the feedback signal to the instrument printed wiring board assembly. A mechanical linkage connects the travel sensor to the valve stem or shaft. Firmware Revision The revision number of the instrument firmware. Firmware is a program that is entered into the instrument at time of manufacture and cannot be changed by the user. Free Time Percent of time that the microprocessor is idle.
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DVC6000 SIS Leak Class Defines the allowable leakage by a valve when it is closed. Leak class numbers are listed in two standards: ANSI/FCI 70-2 and IEC 534-4. Linear A valve flow characteristic where changes in flow rate are directly proportional to changes in valve stem travel. One of the input characteristics available for a FIELDVUE digital valve controller. See also, Equal Percentage and Quick Opening.
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Glossary Quick Opening A valve flow characteristic where most of the change in flow rate takes place for small amounts of stem travel from the closed position. The flow characteristic curve is basically linear through the first 40 percent of stem travel. One of the input characteristics available for a FIELDVUE digital valve controller. See also, Equal Percentage and Linear. Temperature Sensor A device within the FIELDVUE instrument that measures the instrument’s internal temperature.
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DVC6000 SIS Travel Alert High Point Value of the travel, in percent of ranged travel, which, when exceeded, sets the Travel Alert Hi alert. Valid entries are −25% to 125%. Travel Alert High High Point Value of the travel, in percent of ranged travel, which, when exceeded, sets the Travel Alert Hi Hi alert. Valid entries are −25% to 125%. Travel Alert Low Point Value of the travel, in percent of ranged travel, which, when exceeded, sets the Travel Alert Lo alert. Valid entries are −25% to 125%.
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Glossary Watch Dog Timer A timer that the microprocessor must rearm periodically. If the microprocessor is unable to rearm the timer, the instrument goes through reset. Zero Power Condition The position of the valve when the power to the positioner is turned off. It is used to reference 0% travel. For Relay A and C, Port A will be at atmosphere pressure, and if double-acting, Port B will be at supply pressure. For Relay B, Port B will be at supply pressure.
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DVC6000 SIS Glossary Glossary-8 September 2013
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Index Index A Action on Failed Test, 4-22 Actuator Style, 4-19 adjustment arm, 2-7 Alert Conditions, 6-2 Alert Record, 6-3 Electronics, 6-2 Environment, 6-3 Sensor, 6-2 SIS, 6-3 Travel, 6-3 Travel History, 6-3 Alert Groups, 4-17 Failure Alerts, 4-17 Miscellaneous, 4-17 Valve Alerts, 4-17 Alert Record, 4-17 Alerts, 4-13 Alert Record, 4-17 Alert Groups, 4-17 Enabling Alert Groups, 4-17 Electronic, 4-13 Drive Signal Alert, 4-13 Processor Impaired Alerts, 4-13 Environment, 4-14 Environmental Aux Terminal Alert
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DVC6000 SIS Sensor Calibration, 5-6 Pressure Sensors, 5-6 Travel Auto, 5-3 Manual, 5-4 Analog Calibration Adjust, 5-4 Digital Calibration Adjust, 5-5 Travel Sensor, 5-7 Travel Sensor Adjust, 5-7 Demand Mode Tests, 6-6 Point-to-Point Mode, 6-6 when LCP100 is used, 6-7 Description, DVC6000 Series, 1-2 Descriptor, 4-18 Detailed Setup, 4-2 Calibration , Travel, 5-3 Device ID, Device Information, 6-9 Calibration & Diagnostics, 4-17 Device Information, 6-9 Calibration Status and Location, 4-19 Classificatio
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Index End Point Pressure Deviation, 6-3 Environment Alerts, 4-14 EPPC Saturation Time, 4-11 EPPC Set Point, 4-11 Error Messages, Auto Calibrate Travel, 5-4 I I/P Converter Parts List, 8-4 Removing, 7-6 Replacing, 7-6 Replacing Filter, 7-5 IEC 61010 Compliance Requirements, 1-5 IEC 61326-1 (Edition 1.
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DVC6000 SIS L Lag Time, 4-13 Last AutoCal Status, 4-19 Last Calibration Type, 4-19 DVC6020 SIS, 2-8 DVC6025, 2-15 DVC6030 SIS, 2-10 DVC6035, 2-16 Mounting Guidelines, 2-6 LCP100 (Local Control Panel), 2-35 LCP100 Local Control Panel Electrical Connections, 2-35 Installation, 2-35 N Loop Current, checking, 7-15 Nameplates ATEX Flameproof, B-8 Intrinsic Safety, B-6 Type n, B-8 CSA, B-2, B-3 FM, B-5 IECEx, B-10 Loop Current Validation Enable, 4-14 No Free Time Shutdown, 4-13 Loop Schematic ATEX, B-6, B
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Index Parts Common Parts, 8-4 Feedback Parts, 8-5 Gauges, Tire Valves, & Pipe Plugs, 8-5 I/P Converter Assembly, 8-4 Kits, 8-2 Module Base, 8-4 Ordering, 8-2 Printed Wiring Board Assembly, 8-5 Relay, 8-4 Terminal Box, 8-5 Pause Time, 4-21 Performance Tuner, 3-6, 4-8 Pneumatic Relay Adjusting, 5-10 Parts List, 8-4 Removing, 7-7 Replacing, 7-7 R Raw Travel Input, Displaying Status, 6-9 Reference Voltage Shutdown, 4-14 Related Documents, 1-7 Relay Double-Acting, 5-10 Single-Acting Direct, 5-11 Single-Acting R
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DVC6000 SIS SIS Pressure Mode Enable, 4-11 Valve Stuck Alert, 4-23 SIS Alerts, 4-16 Third-Party Approvals, 2-4 Tier Capabilities, 1-2 Travel, Displaying Value, 6-8 Solenoid Valve, Health Monitoring, 2-21, 6-7 Travel / Pressure Control, 4-10 Cutoffs, 4-10 End Point Pressure Control, 4-11 special application, 2-21 Travel Accumulation Alert Enable, 4-16 Special Instructions for Safe Use and Installations in Hazardous Locations, 2-4 ATEX Flameproof, 2-5 ATEX Intrinsic Safety, 2-4 ATEX Type n, 2-5 CSA, 2-4
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Index Tuning, 4-4 Pressure, 4-9 Travel, 4-4 Tuning Set Pressure, 4-9 Travel, 4-4 Tuning Sets Pressure, 4-9 Gain Values, 4-9 Travel, 4-4 Gain Values, 4-4 Type 67CFR filter regulator, 2-19 V View/Edit PST Variables, 4-20 Voltage Available Calculating, 2-28 Checking, 7-14 W Weight, Valve-Mounted Instruments, 1-6 Wiring Length Guidelines, Auxiliary Terminal , 6-5 Wiring Practices Communication Cable Capacitance, 2-29 Control System Requirements, 2-28 Compliance Voltage, 2-29 Voltage Available, 2-28 Valve Se
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DVC6000 SIS Index Index-8 September 2013
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Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end-user. Fisher, FIELDVUE, PlantWeb, ValveLink, and THUM are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.