Instruction Manual ED Valve D100390X012 October 2014 Fisherr ED and EAD easy-et Valves CL125 through CL600 Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Educational Services . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual ED Valve D100390X012 October 2014 Table 1. Specifications End Connection Styles Cast Iron Valves Flanged: CL125 flat-face or 250 raised-face flanges per ASME B16.1 Steel and Stainless Steel Valves Flanged: CL150, 300, and 600 raised-face or ring-type joint flanges per ASME B16.5 Screwed or Socket Welding: All available ASME B16.11 schedules that are consistent with CL600 per ASME B16.34 Buttwelding: NPS 1 through 8 Schedules 40 or 80 consistent with ASME B16.
Instruction Manual D100390X012 ED Valve October 2014 Educational Services For information on available courses for Fisher ED and EAD valves, as well as a variety of other products, contact: Emerson Process Management Educational Services - Registration Phone: 1-641-754-3771 or 1-800-338-8158 E-mail: education@emerson.com http://www.emersonprocess.com/education Installation WARNING Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Instruction Manual ED Valve D100390X012 October 2014 general, if post weld heat treating is to be performed, all trim parts should be removed. Contact your Emerson Process Management sales office for additional information. 5. With a leak-off bonnet construction, remove the pipe plugs (keys 14 and 16, figure 18) to hook up the leak-off piping. If continuous operation is required during inspection or maintenance, install a three-valve bypass around the control valve assembly. 6.
Instruction Manual D100390X012 ED Valve October 2014 D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure from both sides of the valve. Drain the process media from both sides of the valve. D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression. D Use lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.
Instruction Manual ED Valve D100390X012 October 2014 Figure 2. Lubricator and Lubricator/Isolating Valve (optional) LUBRICATOR 10A9421-A AJ5428-D A0832-2 LUBRICATOR/ISOLATING VALVE For spring-loaded single PTFE V-ring packing, the spring (key 8, figure 3) maintains a sealing force on the packing. If leakage is noted around the packing follower (key 13, figure 3), check to be sure the shoulder on the packing follower is touching the bonnet.
Instruction Manual ED Valve D100390X012 October 2014 Figure 3.
ED Valve Instruction Manual October 2014 D100390X012 3. Loosen the packing flange nuts (key 5, figure 18) so that the packing is not tight on the valve stem. Remove any travel indicator parts and stem locknuts from the valve stem threads. WARNING To avoid personal injury or property damage caused by uncontrolled movement of the bonnet, loosen the bonnet by following the instructions in the next step.
Instruction Manual ED Valve D100390X012 October 2014 Figure 4. PTFE/Composition Packing Arrangements for Plain or Extension Bonnets UPPER WIPER (KEY 12) PACKING FOLLOWER (KEY 13) PACKING RING (KEY 7) LANTERN RING (KEY 8) PACKING BOX RING (KEY 11) 12A8088-A 12A7815-A 12A8173-A A5904 9.5 mm (3/8-INCH) STEM 12.7 mm (1/2-INCH) STEM 19.1, 25.4, & 31.
Instruction Manual ED Valve D100390X012 October 2014 Figure 5. Graphite Ribbon/Filament Packing for Plain or Extension Bonnets 1 1 B2350 13A9775-E 9.5 mm (3/8-INCH) STEM NOTES: 1 GRAPHITE RIBBON PACKING RING (KEY 7) 1 GRAPHITE FILAMENT PACKING RING 1 (KEY 7) LANTERN RING (KEY 8) PACKING BOX RING (KEY 11) 1 14A3411-C PACKING FOLLOWER (KEY 13) PACKING FOLLOWER (KEY 13) GRAPHITE RIBBON PACKING RING (KEY 7) 13A9776-D 12.7 mm 19.1, 25.4, OR 31.
Instruction Manual ED Valve D100390X012 October 2014 Table 4. Recommended Torque for Packing Flange Nuts GRAPHITE TYPE PACKING VALVE STEM DIAMETER mm 9.5 12.7 19.1 25.4 31.
ED Valve October 2014 Instruction Manual D100390X012 Valve Plug Maintenance Except where indicated, key numbers in this section are referenced in figure 19 for standard NPS 1 through 6 constructions, figure 20 for Whisper Trim III detail, figure 21 for the NPS 8 ED valve, and figures 22 and 23 for WhisperFlo trim. Some valve plug constructions require three piston rings (key 6).
Instruction Manual ED Valve D100390X012 October 2014 necessary to align the pin hole in the stem with one of the holes in the adaptor. Secure the adaptor to the stem with a new pin. Assembly Except where indicated, key numbers are referenced in figure 19 for standard NPS 1 through 6 constructions, figure 20 for Whisper Trim III detail, figure 21 for the NPS 8 ED valve, and figures 22 and 23 for WhisperFlo trim. Table 5.
Instruction Manual ED Valve D100390X012 October 2014 CAUTION To avoid leakage when the valve is returned to service, use appropriate methods and materials to protect all sealing surfaces of the new trim parts while assembling the individual parts and during installation in the valve body. 1. Apply a suitable high-temperature lubricant to the inside diameter of the C-seal plug seal.
Instruction Manual D100390X012 ED Valve October 2014 5. Using an appropriate tool such as a center punch, stake the threads on top of the plug in one place (figure 9) to secure the C-seal retainer. 6. Install the new plug/retainer assembly with C-seal plug seal on the new stem following the appropriate instructions in the Trim Replacement section of this manual. 7. Install piston rings by following instructions in the Trim Replacement section of this manual. 8.
Instruction Manual ED Valve D100390X012 October 2014 FOR VALVE PLUGS FITTING PORT SIZE (Inches) DIMENSIONS, mm (See Drawing Below) A B 2.875 82.55 52.324 52.578 E F G H 3.708 - 3.759 41.148 52.680 52.781 55.118 55.626 4.978 - 5.029 70.891 - 71.044 24B9816X012 3.4375 101.6 58.674 58.928 4.978 - 5.029 3.708 - 3.759 50.8 61.011 61.112 63.449 63.957 85.166 - 85.319 24B5612X012 3.625 104.394 65.024 65.278 4.978 - 5.029 3.708 - 3.759 50.8 68.936 69.037 71.374 71.882 89.
Instruction Manual ED Valve D100390X012 October 2014 Figure 8. Installing the C-seal Plug Seal Using the Installation Tool INSTALLATION TOOL C-seal METAL PLUG SEAL VALVE PLUG HORIZONTAL REFERENCE SURFACE A6778 NOTE: PRESS INSTALLATION TOOL OVER VALVE PLUG UNTIL THE TOOL CONTACTS THE HORIZONTAL REFERENCE SURFACE OF THE VALVE PLUG. FLOW DOWN Figure 9.
Instruction Manual ED Valve D100390X012 October 2014 Figure 10. Lower (Valve Plug to Seat Ring) and Upper (C-seal Plug Seal to Cage) Seating Surfaces RETAINER CAGE PLUG C-seal METAL PLUG SEAL 1 VALVE PLUG A6780 SEAT RING CAGE LOWER SEATING SURFACE UPPER SEATING SURFACE NOTE: 1 UPPER SEATING SURFACE IS THE AREA OF CONTACT BETWEEN THE C-seal METAL PLUG SEAL AND THE CAGE. Figure 11.
Instruction Manual D100390X012 ED Valve October 2014 5. After removing the piston ring(s), locate the 1/4-inch diameter hole in the groove. In a retainer with two piston ring grooves, the hole will be found in the upper groove. 6. Select an appropriate tool such as a punch and place the tip of the tool into the hole with the body of the tool held tangent to the outside diameter of the retainer. Strike the tool with a hammer to rotate the retainer and free it from the valve plug.
ED Valve Instruction Manual October 2014 D100390X012 4. Apply a suitable high-temperature lubricant to the threads on the plug. Then, place the C-seal retainer onto the plug and tighten the retainer using an appropriate tool such as a strap wrench. 5. Using an appropriate tool such as a center punch, stake the threads on top of the plug in one place (figure 9) to secure the C-seal retainer. 6. Replace the piston ring(s) following instructions in the Trim Replacement section of this manual. 7.
Instruction Manual ED Valve D100390X012 October 2014 Note The ENVIRO-SEAL stem/bellows assembly has a one-piece stem. 6. To attach the valve plug to the stem of the new ENVIRO-SEAL stem/bellows assembly, it is necessary to first attach the plug to the adaptor (key 24). Locate the adaptor. Notice that a hole has not been drilled in the threads where the plug screws onto the adaptor. Secure the valve plug in a soft-jaw chuck or other type of vise. Do not grip the plug on any seating surface.
Instruction Manual ED Valve D100390X012 October 2014 Figure 12. PTFE Packing Arrangement for Use in ENVIRO-SEAL Bellows Seal Bonnets UPPER WIPER (KEY 12) BUSHING (KEY 13) FEMALE ADAPTOR PACKING RING MALE ADAPTOR SPACER (KEY 8) PACKING SET (KEY 6) SPACER (KEY 8) THRUST RING (KEY 39) SPRING (KEY 8) THRUST RING 12B4185-A SHT 1 (KEY 39) 12B4182-A 9.5 mm (3/8-INCH) STEM SPACER (KEY 8) 12B4182-A SHT 2 12.7 mm (1/2-INCH) STEM FOR S31600 (316 SST) PACKING BOX PARTS A5885 / IL 12B4185-A SHT 2 9.
Instruction Manual ED Valve D100390X012 October 2014 Replacement of an Installed ENVIRO-SEAL Bellows Seal Bonnet (Stem/Bellows Assembly) 1. Remove the actuator and bonnet according to steps 1 through 5 of the Replacing Packing procedure of the Maintenance section. 2. Lift out the cage. Remove and discard the existing bonnet gasket and bellows gasket. Cover the valve body opening to protect sealing surfaces and to prevent foreign material from entering the valve body cavity.
ED Valve October 2014 Instruction Manual D100390X012 4. If the valve plug and adaptor are not in good condition and must be replaced, the valve plug/adaptor assembly must first be removed from the stem/bellows assembly and then the valve plug removed from the adaptor. First, place the stem/bellows assembly and valve plug in a soft-jaw chuck or other type of vise so that the jaws grip a portion of the valve plug that is not a seating surface. Drive out or drill out the pin (key 8, figure 19, 20, or 21).
Instruction Manual ED Valve D100390X012 October 2014 Parts Kits Note Kits do not apply to N10276, N08020, or N04400 trims.
Instruction Manual ED Valve D100390X012 October 2014 Figure 14. Typical HIGH-SEAL Graphite ULF Packing System Figure 16. Typical ENVIRO-SEAL Packing System with Graphite ULF Packing STUD (KEY 200) HEX NUT (KEY 212) PACKING FLANGE (KEY 201) PACKING RING (KEY 209) PACKING RING (KEY 210) PACKING BOX RING (KEY 211) SPRING PACK ASSEMBLY (KEY 217) GUIDE BUSHING (KEY 207) PACKING WASHERS (KEY 214) GUIDE BUSHING (KEY 208) 39B4612/A 1. FIND NUMBER 219 NOT REQUIRED WITH 9.
Instruction Manual ED Valve D100390X012 October 2014 ENVIRO-SEAL Packing Retrofit Kits Retrofit kits include parts to convert valves with existing standard bonnets to the ENVIRO-SEAL packing box construction. Refer to figure 15 for key numbers for PTFE packing, figure 16 for key numbers for Graphite ULF packing, and figure 17 for key numbers for duplex packing. PTFE kits include keys 200, 201, 211, 212, 214, 215, 217, 218, tag, and cable tie.
Instruction Manual ED Valve D100390X012 October 2014 Parts List Key 12* Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office. 13 13* Bonnet (figure 18) Key 1 2 3 3 4 4 5 5 6* 6* 7* 7* 7* 8 8 8 8 10 11* 28 Description 12* Part Number Bonnet If you need a bonnet and/or an ENVIRO-SEAL bellows seal bonnet as a replacement part, order by valve size and stem diameter, serial number, and desired material.
Instruction Manual ED Valve D100390X012 Key 22* 24 25 26 27 28 29 34 36* 37 38 39 Description (3/8-inch) stem NPS 1-1/2 valve w/ 9.5 mm (3/8-inch) stem NPS 2 w/ 12.7 mm (1/2-inch) stem NPS 3 w/ 12.7 mm (1/2-inch) stem NPS 4 w/ 12.7 mm (1/2-inch) stem N06022 trim, N06022 bellows NPS 1 or 1-1/4 valve w/ 9.5 mm (3/8-inch) stem NPS 1-1/2 valve w/ 9.5 mm (3/8-inch) stem NPS 2 w/ 12.7 mm (1/2-inch) stem NPS 3 w/ 12.7 mm (1/2-inch) stem NPS 4 w/ 12.
Instruction Manual ED Valve D100390X012 October 2014 Figure 18.
Instruction Manual ED Valve D100390X012 October 2014 Keys 6*, 7*, 8, and 10 Packing Box Parts STEM DIAMETER, mm (INCHES) KEY NO. 9.5 (3/8) 12.7 (1/2) 19.1 (3/4) 25.4 (1) 31.
Instruction Manual ED Valve D100390X012 October 2014 Keys 2*, 7*, and 8* Valve Plug and Stem Assembly for Style 1 Extension Bonnet 316 STAINLESS STEEL(1) 316 STAINLESS STEEL w/CoCr-A ON SEAT(1) 316 STAINLESS STEEL w/CoCr-A ON SEAT & GUIDE(1) 316 STAINLESS STEEL w/CoCr-A ON SEAT & GUIDE HIGH TEMPERATURE(2) mm Inches 416 STAINLESS STEEL HARDENED (STD) 1 9.5 12.7 3/8 1/2 1V6571X0072 1V6572X0032 1V6571X0062 --- --11A5316X032 11A5317X082 --- --11A5320X032 1-1/2 2 9.5 12.
Instruction Manual ED Valve D100390X012 October 2014 Key 2* Valve Plug (Multiple Piston Rings) for Class IV Shutoff (Fisher ED Only) STEM DIAMETER & VSC SIZE VALVE SIZE, NPS mm Inches 416 STAINLESS STEEL HARDENED (STD) 316 STAINLESS STEEL W/CoCr-A ON SEAT & GUIDE HIGH TEMPERATURE(2) 4 12.7 19.1 1/2 3/4 27A3932X012 27A3933X012 27A3941X012 27A3942X012 6 19.1 25.4 3/4 1 27A3944X012 27A3945X012 27A3953X012 27A3954X012 8 19.1 25.4 3/4 1 27A3956X012 27A3957X012 27A3965X012 27A3966X012 1.
Instruction Manual ED Valve D100390X012 October 2014 Key 3* Whisper Trim I Cage, 17-4PH stainless steel (H900) VALVE SIZE, NPS PART NUMBER ED EAD 1, 1-1/4, 1-1/2 x 1, or 2 x 1 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 2 2-1/2 or 4 x 2-1/2 3 4 6 1 or 2 x 1 2 or 3 x 1-1/2 4x2 3 or 6 x 2-1/2 4 6 --- 2V502333272 2V502433272 2V502533272 2V502633272 2V502733272 23A8915X032 23A8913X032 Key 6* Standard Piston Ring VALVE SIZE, NPS ED EAD TO 427_C (800_F) (OXIDIZING) TO 482_C (900_F) (NON-OXIDIZING) GRAPHITE 482
Instruction Manual ED Valve D100390X012 October 2014 Key 7* Fisher ED Valve Plug Stem, 316 Stainless Steel (not for Whisper Trim III cage) STEM DIAMETER & VSC SIZE VALVE SIZE, NPS Stem Length Part Number EXTENSION BONNET Style 1(4) Stem Length Style 2 Stem Length mm Inches Part Number 1U388835162 1U389035162 311 402 12.25 15.8125 1U217735162 1U217935162 405 473 15.9375 18.625 10A8823X022 1U218035162 12.25 14.625 1K586935162 1U226535162 413 483 16.
Instruction Manual ED Valve D100390X012 October 2014 Key 9* Seat Ring (not for Whisper Trim III cage) VALVE SIZE, NPS EAD 416 STAINLESS STEEL (HARDENED) 316 STAINLESS STEEL R30006 1, 1-1/4, or 2 x 1 1 1U222546172 1U222535072 1U222539102 1-1/2 x 1 2x1 1U222046172 1U222035072 1U222039102 1-1/2 or 2-1/2 x 1-1/2 2 or 3 x 1-1/2 1U221946172 1U221935072 1U221939102 2 or 3 x 2 4x2 1U222646172 1U222635072 1U222639102 2-1/2 or 4 x 2-1/2 3 or 6 x 2-1/2 1U222746172 1U222735072 1U22273910
Instruction Manual ED Valve D100390X012 October 2014 C-seal Parts for Fisher ED Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*) VALV E SIZE NPS 2-1/2 (ED) and 3 (EAD) PORT DIA Inch TRAVEL Inch TRI M 1 2.875 STEM DIA mm (Inch) 12.7 (1/2) 1.5 37H 19.1 (3/4) 12.7 (1/2) 1 3 (ED) and 4 (EAD) 3.437 5 19.1 (3/4) 1.5 12.7 (1/2) 37H 19.1 (3/4) 12.7 (1/2) 1 19.1 (3/4) 25.4 (1) 12.7 (1/2) 4 (ED) and 6 (EAD) 4.375 2 3H 19.1 (3/4) 25.4 (1) 12.7 (1/2) 37H 19.1 (3/4) 25.4 (1) 4.375 2 37H 19.
Instruction Manual ED Valve D100390X012 October 2014 C-seal Parts for Fisher ED Valve (Keys 3*, 2*, 9*, 64*, 6*, and 7*) (continued) VALVE SIZE PORT DIA TRAVEL NPS Inch Inch TRIM STEM DIA mm (Inch) 19.1 (3/4) 1 25.4 (1) 2 3 8 (ED) 2 3.5(5) 3 2 3.
Instruction Manual ED Valve D100390X012 October 2014 Keys 10*, 11*, 12*, 13*, 14*, 20*, 27*, and 51* Gaskets and Shims Valve Size, NPS ED 1 or 1-1/4 1-1/2 1-1/2 x 1 2 2x1 2-1/2 Standard Trim Cage Whisper Trim I Cage Cavitrol III - 1 Stage Cage Cavitrol III - 2 Stage Cage Whisper Trim III Cage WhisperFlo Cage EAD Key Number -198 to 593_C (-325 to 1100_F) Key Number 1 Set(1) 10 12 13 27 or 51 RGASKETX162 1R2859X0042 1R286099442 1R2862X0062 16A1936X012 Set 10 12 13 51 2 Set(1) 10 12 13 27
Instruction Manual ED Valve D100390X012 October 2014 Figure 19.
Instruction Manual ED Valve D100390X012 October 2014 Figure 20. Whisper Trim III Detail with Optional Drain Plug E1124 Figure 21.
Instruction Manual ED Valve October 2014 Figure 22.
Instruction Manual D100390X012 ED Valve October 2014 Figure 23.
Instruction Manual ED Valve D100390X012 October 2014 Figure 24. Gasket Set Detail with Optional Drain Plug RESTRICTED-TRIM DETAIL FULL-CAPACITY-TRIM DETAIL 16A1943-A 30A9542-F Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
