Installation and operation manual Part Number 3-9008-504, rev.
Safety signal words and symbols Pay special attention to the following signal words, safety alert symbols and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Important safety instructions Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel must strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation, operation, and maintenance.
Product operation personnel: • • • • • • • • • • To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product. Follow all warnings, cautions, and notices marked on, and supplied with, this product. Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.
Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL’S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
Warranty and limitation of liability 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 TABLE OF CONTENTS 1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . .
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DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Figures 3-1 3-2 7-1 7-2 7-3 7-4 7-5 7-6 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 UMB Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7 UMB Assembly - All Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 High Temperature UMB Assembly . . . . . . . . .
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DANIEL™ SERIES 1500 TURBINE METER 1.0 INTRODUCTION 1.1 General OCT 2013 This manual is designed to assist in the installation and operation of the Daniel™ Series 1500 Turbine Meter. To assure proper installation and startup it is important to read this manual in its entirety. 1.2 Description The Series 1500 Turbine Flowmeter is a volumetric flow metering and transmitting device used extensively in the petroleum industry for the accurate measurement of hydrocarbon and other related process fluids.
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DANIEL™ SERIES 1500 TURBINE METER 2.0 OCT 2013 SPECIFICATIONS This meter is designed for use within the guidelines of API Standards, Chapter 5.3, formerly Standard 2534 (The Measurement of Liquid Hydrocarbons by Turbine Meter Systems) and the test procedures of API Standards, Chapter 4 (Prover Systems). PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Do not exceed specifications listed below. Failure to heed this warning could result in serious injury and/or damage to the equipment.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 INMETRO certification Certification number and marking Applicable norms ABNT NBR IEC 60079-0:2008 ABNT NBR IEC 60079-1:2009 Temperature range -40/C # to # +60/C Conditions for safe use (X) - The joint between the Universal Mounting Box cover and housing is a flat joint and has a flame path of 9,52 mm in length and clearance of less than 0,0381 mm.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Pressure/Temperature Carbon Steel Stainless Steel 600 ANSI / -20 to 100°F (-29° to 82°C) 1480 psig WP 1440 psig WP 600# ANSI / 180°F (82°C) 1376 psig WP 1248 psig WP 600# ANSI / 400°F (204°C) 1270 psig WP 995 psig WP 900# ANSI / -20 to 100°F (-29° to 82°C) 2220 psig WP 2160 psig WP 900# ANSI / 180°F (82°C) 2064 psig WP 1872 psig WP 900# ANSI / 400°F (204°C) 1900 psig WP 1490 psig WP 1500# ANSI / -20° to 100°F (-29° to 82°C) 3705 psig WP 360
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Meter Performance Linearity ± 0.15% (Linearity options of ± 0.1% and ± 0.07% available on certain sizes). Repeatability ± 0.02% at any point throughout the extended minimum to extended maximum flow range. Pressure Drop At maximum flow of normal flow range on water 4 psi. Pressure Range ANSI 150 - 1500 # depending upon size Viscosity and Specific Gravity Low specific gravities or high velocities will reduce flow range of meter.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Type: Square Wave Frequency Range: 0 to 5 kHz Max. Voltage: 30 Vdc Max. Current: 125 mA Max. Power: 0.5 Watts Transmission Distance: Without Preamp: 20 ft. (6.1 meters) With Preamp: 3,000 ft. (914 meters) Materials of Construction Meter Body (All sizes): Steel, Std.
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DANIEL™ SERIES 1500 TURBINE METER 3.0 INSTALLATION 3.1 General OCT 2013 This section contains specific instructions for installation of the meter. 3.2 Flow Considerations A properly designed flow system will do two basic things towards maintaining the linearity of the turbine meter. It will properly condition the incoming flow such that it is homogeneous throughout its cross section and it will provide proper back pressure so that cavitation will not originate inside the meter.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 3.3 Installation and Equipment Figure 3-1, Typical Installation, has been provided as a guide in establishing optimum performance of the meter. Prior to installation, consider the general information listed below. Figure 3-1. Typical Installation 1. 2. Note the direction of flow indicated on the plate near the inlet flange and install accordingly.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 When installing this equipment, bolting must conform to the requirements of ASME B16.5 paragraph 5.3 and to the material requirements of ASME B16.5 Table 1B. Gaskets must conform to the requirements of ASME B16.20. It is the customer's responsibility to ensure that piping or other attachments connected to the Product do not place adverse stresses on the Product.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 MECHANICAL EQUIPMENT DAMAGE Always use a flushing medium that is compatible with the metallurgy of the meter and its internal components and similar to the product for which the meter is intended. Using water as a flushing medium may result in damage to the internal components of the turbine meter. A. Valves The metering system should have a flow rate control valve located at a convenient distance downstream of all measurement equipment.
DANIEL™ SERIES 1500 TURBINE METER C. OCT 2013 Flow Conditioning Plate The flow conditioning plate is available for all standard Series 1500 Turbine meters, sizes 3" - 8" and is designed to eliminate product flow characteristics such as liquid swirl and non-uniform velocity profiles (induced by piping configurations and other elements of the system) that may impede proper measurement within the turbine meter run. The plate is installed directly into the inlet of the meter.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 3.4 Pickoff Coils And Electrical Connections A. Pickoff Coils The Series 1500 Turbine has the capacity for single or dual pickoff coils mounted 90° electrically out of phase. Each pickoff produces A low level sine wave signal which varies in amplitude (mV) and frequency (Hz), proportional to the velocity of the turbine blades. This signal information is coupled to the input terminals of the preamplifier.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Figure 3-2.
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DANIEL™ SERIES 1500 TURBINE METER 4.0 OPERATION 4.1 General OCT 2013 This section contains the operating procedures for the Series 1500 Turbine Flowmeter. Reference Section 3-4 for general flow considerations that may effect meter performance. The Series 1500 Turbine Meter is a volumetric flow measuring and transmitting device that produces an output signal proportional to the rate-of-flow of the liquid being measured.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 4.3 Operation Flow and pressure information is stamped on the nameplate located on the outside of the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Never subject the meter to flow or pressure ranges above those specified in Section 2.0 Specifications, or those stamped on the meter. Exceeding the meter specifications could result in serious injury and/or damage to the equipment. 1. 2.
DANIEL™ SERIES 1500 TURBINE METER 5.0 OCT 2013 MAINTENANCE Reference Figures 7-1 through 7-6 Exploded Parts Drawings. Item numbers reference actual engineering drawings and are not meant to be consecutively numbered. 5.1 General The Series 1500 Turbine is designed to operate for extended periods of time without evidence of wear or loss of precision. All meter adjustments were completed at the factory during liquid calibration and should not require field setup.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 5.3 Disassembly Procedures - Internal Components A. All sizes 1. Before removing the meter from the system the following precautions must be taken: a. Disconnect all power to the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Disconnect power to the meter. Failure to disconnect power to the meter could result in serious personal injury and/or damage to the equipment. b. Relieve all line pressure.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Disassembly Step 1 Remove the downstream shaft nut, simultaneously holding the upstream shaft nut to prevent the shaft from turning. Disassembly Step 2 Remove downstream hanger assembly from the shaft. To do this you must withdraw the shaft in the upstream direction to allow the insertion of a pin into the hole in the downstream hanger hub. Push the shaft back against the pin and tap the shaft lightly to free the downstream hanger assembly.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Disassembly Step 3 Remove downstream cone from the shaft. Thrust washer should remain in cone. Disassembly Step 4 Remove rotor from the shaft. Depending on the turbine meter option, the rotor could be just a blade type or a rim type. The rim is not removable from the rotor assembly.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Disassembly Step 5 Remove journal bearing. Disassembly Step 6 Remove upstream cone from the shaft. Thrust washer should remain in cone.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Disassembly Step 7 Remove upstream hanger assembly from the opposite end. To do this you must insert a pin into the hole in the upstream hanger hub. Insert the shaft from the downstream end and push the shaft against the pin. Tap the shaft lightly to free the downstream hanger assembly.
DANIEL™ SERIES 1500 TURBINE METER 5.4 OCT 2013 Reassembly of Internal Components In all cases reassembly is the reverse of disassembly. Caution must be taken at all times to protect the rotor blades from rough handling as blade position is critical to meter performance. POSSIBLE EQUIPMENT DAMAGE Use torque values in Table 5-1 to reinstall the shaft nut. Failure to apply correct torque may result in equipment damage or inaccurate meter operation. Table 5-1.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 5.5 Field Retrofitable Dual Pickoff In the event that a second pickoff is required for equipment originally supplied with a single pickoff, or should field service or replacement of existing pickoffs be necessary, the following procedure is recommended. See Figures 7-1 through 7-6. 1. Disconnect all power to the meter. PERSONAL INJURY AND/OR EQUIPMENT DAMAGE Disconnect power to the meter.
DANIEL™ SERIES 1500 TURBINE METER 6.0 TROUBLESHOOTING 6.1 General OCT 2013 This information has been provided as an aid in basic troubleshooting. Disassembly procedures have been outlined in Section 5.3 of this manual. If the Series 1500 Turbine is found to be in need of repair, it is recommended the user contact the nearest Daniel Measurement and Control Sales or Service Office. It is important that servicing be performed by trained and qualified service personnel. Table 6-1.
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DANIEL™ SERIES 1500 TURBINE METER 7.0 OCT 2013 PARTS LIST This section contains the necessary parts required to make up any standard unit covered in this manual. Recommended spare or replacement parts have been denoted by an asterisk. Item numbers reference actual engineering drawings and are not meant to be consecutively numbered.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Figure 7-1. UMB Assembly - All Sizes (Reference Table 7-1) **Torque 55 in. lbs.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Table 7-1.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Figure 7-2. High Temperature UMB Assembly (Reference Table 7-2) * Torque 55 in. lbs.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Table 7-2.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Figure 7-3.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Table 7-3. 3" through 8" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-3) Item No. Description 3" 4" 6" 8" Part No. Qty Part No. Qty Part No. Qty Part No.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Figure 7-4.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Table 7-4. 4" through 8" Bi-Directional Series 1500 Turbine Meter (Reference Figure 7-4) Item No. Description 4" 6" 8" Part No. Qty Part No. Qty Part No.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Figure 7-5.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Table 7-5. 10" through 12" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-5) Item No. Description 10" 12" Part No. Qty Part No.
OCT 2013 DANIEL™ SERIES 1500 TURBINE METER Figure 7-6.
DANIEL™ SERIES 1500 TURBINE METER OCT 2013 Table 7-6. 16" through 18" Uni-Directional Series 1500 Turbine Meter (Reference Figure 7-6) Item No. Description 16" 18" Part No. Qty Part No.
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Daniel Measurement and Control, Inc. Returned Material Authorization Repair Form for Used Equipment Including Decontamination/Cleaning Statement A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form on the Daniel Measurement and Control, Inc. Support Services web page by selecting the link below. http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/SupportServices.aspx 1.
Shipping Requirements Failure to comply with this procedure will result in the shipment being refused. 1. Write the RMA number on the shipping package. 2. Inside the package include one copy of this document and all required Material Safety Data Sheets (MSDS) 3. Outside of the package attach one copy of this document and all required Material Safety Data Sheets (MSDS). THIS EQUIPMENT, BEING RETURNED “FOR REPAIR,” HAS BEEN COMPLETELY DECONTAMINATED AND CLEANED.
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Emerson Process Management Daniel Measurement and Control, Inc. 11100 Brittmoore Park Drive Houston, TX 77041 T+1 713-467-6000 F+1 713-827-4805 www.emerson.com Copyright© 2013 Daniel Measurement and Control, Inc. and Daniel Measurement Services, Inc. Divisions of Emerson Process Management reserve the right to make changes to any of its products or services at any time without prior notification in order to improve that product or service and to supply the best product or service possible.
