Bulletin 71.1:CSB400 June 2014 CSB400 Series Commercial / Industrial Pressure Reducing Regulators P1424 TYPE CSB400 PRESSURE REDUCING REGULATOR P1426 TYPICAL TYPE CSB403 REGULATOR WITH INTEGRAL TRUE-MONITOR REGULATOR P1425 TYPICAL TYPE CSB404 REGULATOR WITH INTEGRAL TYPE VSX4 SLAM-SHUT MODULE Figure 1.
Bulletin 71.1:CSB400 UPPER CASE STABILIZER GUIDE REGULATOR CONTROL SPRING HIGH TRIP SPRING LOW TRIP SPRING VENT VALVE STEM ORIFICE DIAPHRAGM HEAD PROXIMITY SWITCH PLUG BALANCED PORT ASSEMBLY CAM RESET BUTTON BODY LEVER TOKEN RELIEF SPRING EXTERNAL CONTROL LINE OR PRESSURE RETAINING PLUG DIAPHRAGM P1004 STABILIZER Figure 2.
Bulletin 71.1:CSB400 Specifications The Specifications section lists the specifications for the CSB400 Series Regulators. The following information is stamped on the nameplate of CSB400 Series: Type and Class, Maximum Outlet Pressure and Spring Range. Available Configurations See Table 1 Body Sizes, Materials, End Connections and Pressure Ratings(1) See Table 2 Inlet Pressure Ratings(1) See Table 3 Maximum Outlet Pressures(1) Emergency Casing: 4.
Bulletin 71.1:CSB400 Table 1. Available Configurations TYPE NUMBER C S B OPTIONS 4 PRESSURE CONSTRUCTION AND UPSTREAM MONITOR APPLICATIONS 0 Low Pressure Applications (Outlet Pressure: 17 to 100 mbar / 7 to 40 inches w.c.) 1 Low Pressure, Upstream Monitoring Applications(1)(3) (Outlet Pressure: 17 to 100 mbar / 7 to 40 inches w.c.) 2 Medium Pressure Applications (Outlet Pressure: 100 to 517 mbar / 40 to 208 inches w.c.
Bulletin 71.1:CSB400 Table 3. Integral Strength (IS) Pressure Ratings (Applicable only to applications where inlet rating cannot exceed outlet rating) MAXIMUM ALLOWABLE PRESSURE(1) / MAXIMUM EMERGENCY INLET PRESSURE TYPE MAXIMUM OPERATING INLET PRESSURE(1) PS Pumax bar psig bar psig 4.0 58 4.0 58 CSB400, CSB400F, CSB404 and CSB404F CSB420, CSB420F, CSB424 and CSB424F CSB450 and CSB454 CSB410 and CSB414 CSB403, CSB403F, CSB423 and CSB423F CSB403 and CSB423 1.
Bulletin 71.1:CSB400 ADJUSTING SCREW CONTROL SPRING REGULATOR ORIFICE TOKEN RELIEF SPRING May 2008 PUSHER POST Type CSB400IT Regulator with Token Relief REGULATOR DISK LEVER BALANCED PORT ASSEMBLY M1094 EXTERNAL CONTROL LINE (SENSE LINE) VALVE STEM INLET PRESSURE INLET PRESSURE OUTLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE ATMOSPHERIC PRESSURE Figure 3.
Bulletin 71.1:CSB400 Pressure Registration and Downstream Control Line Connection Internal Registration CSB400 Series regulators with an “IT” or “IN” in the type number have internal pressure registration. Internal registration utilizes an internal sense tube located in the outlet of the body to communicate the outlet pressure to the actuator chamber. Internal registration is used for ease of installation.
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Bulletin 71.1:CSB400 OPSO ADJUSTING SCREW UPSO ADJUSTING SCREW OPSO SET SPRING REGULATOR ADJUSTING SCREW UPSO SPRING REGULATOR CONTROL SPRING SLAM-SHUT ORIFICE VENT TOKEN RELIEF SPRING SCREW PROXIMITY SWITCH PLUG RESET KNOB SLAM-SHUT DISK VALVE STEM LEVER REGULATOR ORIFICE TYPE VSX4 SLAM-SHUT MODULE M1146 EXTERNAL CONTROL LINE (SENSE LINE) PRIMARY REGULATOR INLET PRESSURE INLET PRESSURE OUTLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE ATMOSPHERIC PRESSURE Figure 6.
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Bulletin 71.1:CSB400 Table 8. Regulator and Slam-shut OPSO and UPSO Pressure Ranges REGULATOR SLAM-SHUT MODULE Overpressure Shutoff (OPSO) TYPE CSB404, CSB404F and CSB414 CSB424, CSB424F and CSB434 CSB454(3) Set Pressure Range mbar psig 17 to 24 0.25 to 0.35 24 to 35 0.35 to 0.51 35 to 60 0.51 to 0.87 54 to 100 0.78 to 1.5 100 to 160 1.5 to 2.
Bulletin 71.1:CSB400 Capacity Information appropriate conversion factor: 0.775 for air, 0.628 for propane, 0.548 for butane or 0.789 for nitrogen. For gases of other specific gravities, multiply the given capacity by 0.775 and divide by the square root of the appropriate specific gravity. Tables 9 through 28 provide natural gas regulating capacities at selected inlet pressures and outlet pressure settings for the CSB400 Series, which includes configurations that include the Integral Monitor and Slam-shut.
Bulletin 71.1:CSB400 Table 11. C SB400 Series Internal and Dual Sense (Pressure Registration) Flow Capacities for 50 mbar / 20 inches w.c. Setpoint, AC 10 Accuracy SETPOINT 50 mbar 20 inches w.c. ACCURACY AC 10% Droop Boost SET RANGE PART NUMBER COLOR -5 mbar 5 mbar 35 to 60 mbar GE30201X012 Dark Green -2.0 inches w.c. 2.0 inches w.c. 14 to 24 inches w.c.
Bulletin 71.1:CSB400 Table 14. C SB400 Series Internal and Dual Sense (Pressure Registration) Flow Capacities for 100 mbar / 40 inches w.c. Setpoint, AC 10 Accuracy SETPOINT 100 mbar 40 inches w.c. ACCURACY AC 10% Droop Boost SET RANGE PART NUMBER -10 mbar 10 mbar 54 to 100 mbar GE30202X012 -4.0 inches w.c. 4.0 inches w.c. 21.7 to 40 inches w.c. INLET PRESSURE DN 25 / NPS 1 bar psig Sm3/h SCFH 0.20 2.9 65 2295 0.30 4.4 97 3425 0.40 5.8 122 4308 0.50 7.3 148 5226 0.75 10.9 202 7133 1.00 14.5 221 7804 2.
Bulletin 71.1:CSB400 Table 17. C SB400 Series Internal and Dual Sense (Pressure Registration) Flow Capacities for 300 mbar / 4.4 psig Setpoint, AC 5 Accuracy ACCURACY AC 5% Droop Boost -15 mbar 15 mbar -0.2 psig 0.2 psig SETPOINT 300 mbar 4.4 psig INLET PRESSURE DN 25 / NPS 1 bar psig Sm3/h SCFH 0.40 5.8 64 2260 0.50 7.3 87 3072 0.75 10.9 145 5120 1.00 14.5 206 7274 2.0 29 392 13,843 3.0 44 468 16,527 4.0 58 468 16,527 5.0 73 469 16,562 1. External thread (DN 50 / NPS 2 pipe size).
Bulletin 71.1:CSB400 Table 20. C SB400 Series Internal and Dual Sense (Pressure Registration) Flow Capacities for 500 mbar / 7.3 psig Setpoint, AC 10 Accuracy SETPOINT 500 mbar 7.3 psig ACCURACY AC 10% Droop Boost -50 mbar 50 mbar -0.7 psig 0.7 psig INLET PRESSURE bar 0.75 1.0 2.0 3.0 4.0 5.0 8.0 10 12 16 psig 10.9 14.
Bulletin 71.1:CSB400 Table 23. C SB400 Series Internal and Dual Sense (Pressure Registration) Flow Capacities for 1.00 bar / 14.5 psig Setpoint, AC 5 Accuracy SETPOINT 1.00 bar 14.5 psig ACCURACY AC 5% Droop Boost -50 mbar 50 mbar -0.7 psig 0.7 psig INLET PRESSURE bar 2.0 3.0 4.0 5.0 8.0 10 12 16 psig 29 44 58 73 116 145 174 232 DN 25 / NPS 1 Sm3/h SCFH 148 5226 257 9075 375 13,243 665 23,484 857 30,264 857 30,264 857 30,264 857 30,264 SET RANGE 0.50 to 1.00 bar 7.3 to 14.
Bulletin 71.1:CSB400 Table 26. C SB400 Series Internal and Dual Sense (Pressure Registration) Flow Capacities for 2.0 bar / 29 psig Setpoint, AC 10 Accuracy SETPOINT 2.0 bar 29 psig ACCURACY AC 10% Droop Boost -200 mbar 200 mbar -2.9 psig 2.9 psig INLET PRESSURE bar 3.0 4.0 5.0 8.0 10 12 16 psig 44 58 73 116 145 174 232 DN 25 / NPS 1 Sm3/h SCFH 320 11,300 460 16,244 575 20,305 945 33,372 945 33,372 945 33,372 945 33,372 SET RANGE 1.00 to 3.0 bar 14.5 to 43.
Bulletin 71.1:CSB400 D VENT VENT VENT C E VENT F (STANDARD) TYPE CSB400 D VENT VENT VENT VENT VENT VENT C E VENT VENT F TYPE CSB403 PRIMARY REGULATOR INTEGRAL MONITOR ASSEMBLY D VENT VENT VENT C E VENT F PRIMARY REGULATOR TYPE CSB404 SLAM-SHUT ASSEMBLY GE27692 Figure 8.
Bulletin 71.1:CSB400 POSITION 1 POSITION 2 POSITION 3 (STANDARD) POSITION 4 GE27692 CHOOSE VENT AND BODY POSITION FOR THE TYPES CSB403 AND CSB404, IN THE SAME WAY AS THE BASE CSB400 SERIES REGULATOR. THE VENT OF THE INTEGRAL MONITOR OR SLAM-SHUT WILL BE POINTED IN THE SAME DIRECTION AS THE PRIMARY REGULATOR. BODY POSITION WILL ALSO BE BASED ON MAIN REGULATOR AS THE SPRING BARREL OF THE INTEGRAL MONITOR OR SLAM-SHUT WILL POINT THE SAME DIRECTION AS THE PRIMARY REGULATOR. Figure 8.
Bulletin 71.1:CSB400 205 / 8.09 SPRING REMOVAL(1) 249 / 9.81 291 / 11.46 152 / 5.97 A A/2 B 171 / 6.72 275 / 10.81 PRIMARY REGULATOR 208 / 8.18 SPRING REMOVAL(2) 146 / 5.77 A A/2 mm / INCH SLAM-SHUT MODULE GE34270 1. MAXIMUM SPRING REMOVAL CLEARANCE FOR BOTH THE PRIMARY REGULATOR AND INTEGRAL MONITOR IS 158 mm / 6.2 inches. 2. MAXIMUM SPRING REMOVAL CLEARANCE FOR THE SLAM-SHUT IS 80 mm / 3.1 inches. Figure 9.
Bulletin 71.1:CSB400 54 / 2.13 45 / 1.79 A A A/2 A/2 FLANGE BODIES 307 / 12.08 151 / 5.95 A A/2 1 NPT SCREENED VENT mm / INCH TRUE-MONITOR™ MODULE GE34270 1. MAXIMUM SPRING REMOVAL CLEARANCE FOR BOTH THE PRIMARY REGULATOR AND INTEGRAL MONITOR IS 158 mm / 6.2 inches. 2. MAXIMUM SPRING REMOVAL CLEARANCE FOR THE SLAM-SHUT IS 80 mm / 3.1 inches. Figure 9. CSB400 Series Dimensions (continued) Table 29.
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Bulletin 71.1:CSB400 Specification Worksheet Application: Specifi c Use Line Size Gas Type and Specifi c Gravity Gas Temperature Does the Application Require Overpressure Protection? Yes No If yes, which is preferred: Relief Valve Monitor Regulator Shutoff Device Is overpressure protection equipment selection assistance desired? Regulators Quick Order Guide *** ** * Readily Available for Shipment Allow Additional Time for Shipment Special Order, Constructed from Non-Stocked Parts.