Instruction manual

ControlWave Micro Instruction Manual (CI-ControlWave Micro)
Revised Jun-2013 Contents iii
Contents
Chapter 1 – Introduction 1-1
1.1 Scope of the Manual ................................................................................................................. 1-2
1.2 Physical Description .................................................................................................................. 1-2
1.3 Housings ................................................................................................................................... 1-4
1.4 CPU Module .............................................................................................................................. 1-4
1.5 Power Supply/ Sequencer Module (PSSM) .............................................................................. 1-7
1.6 Expansion Communications Modules ....................................................................................... 1-9
1.7 I/O Modules ............................................................................................................................... 1-9
1.8 Software Tools ........................................................................................................................ 1-10
Chapter 2 – Installation 2-1
2.1 Site Considerations ................................................................................................................... 2-1
2.1.1 Class I, Div 2 Installation Considerations ...................................................................... 2-2
2.2 Installation Overview ................................................................................................................. 2-2
2.2.1 Unpacking Components ................................................................................................ 2-3
2.2.2 Mounting the Housing ................................................................................................... 2-8
2.2.3 Grounding the Housing ................................................................................................. 2-9
2.3 Power Supply/Sequencer Module (PSSM) ............................................................................. 2-10
2.3.1 General Information about the PSSM ......................................................................... 2-10
2.3.2 PSSM Installation Overview ........................................................................................ 2-12
2.3.3 Setting Jumpers on the PSSM .................................................................................... 2-12
2.3.4 Setting Mode Switch SW1 on the PSSM .................................................................... 2-13
2.3.5 General Wiring Guidelines .......................................................................................... 2-13
2.3.6 Wiring a Bulk DC Power Supply to the PSSM ............................................................ 2-14
2.3.7 Wiring an External Alarm or Annunciator to the Watchdog Connector (OPTIONAL) . 2-15
2.4 CPU Module ............................................................................................................................ 2-17
2.4.1 Setting Jumpers on the CPU Module .......................................................................... 2-19
2.4.2 Setting DIP Switches on the CPU Module .................................................................. 2-20
2.4.3 Connections to RS-232 Serial Port(s) on CPU or ECOM Modules ............................ 2-23
2.4.4 Connections to RS-485 Serial Port(s) on CPU or ECOM Modules ............................ 2-26
2.4.5 Connections to Ethernet Port(s) on the CPU Module ................................................. 2-29
2.5 Expanded Communications Module (ECOM) ......................................................................... 2-31
2.5.1 RS-232 Ports ............................................................................................................... 2-32
2.5.2 RS-485 Ports ............................................................................................................... 2-32
2.5.3 Modem Port (Type 1 ECOM only) ............................................................................... 2-33
2.6 Bezels ...................................................................................................................................... 2-36
2.7 Optional Display/Keypads ....................................................................................................... 2-37
Chapter 3 – I/O Modules 3-1
3.1 Module Placement .................................................................................................................... 3-2
3.2 Wiring ........................................................................................................................................ 3-2
3.2.1 Local Termination .......................................................................................................... 3-3
3.2.2 Remote Termination ...................................................................................................... 3-3
3.2.3 Shielding and Grounding ............................................................................................... 3-4
3.3 Isolated Digital Input (DI) Module .............................................................................................. 3-5
3.4 Isolated Digital Output (DO) Module ....................................................................................... 3-10
3.5 Non-isolated Digital Input/Output (DI/O) Module .................................................................... 3-14
3.6 Non-isolated Analog Input/Output & Analog Input Module ..................................................... 3-17
3.7 Non-isolated High Speed Counter (HSC) Input Module ......................................................... 3-21
3.8 Isolated Analog Input (AI) Module ........................................................................................... 3-25