Instruction manual

ControlWave Gas Flow Computer (GFC Plus) Instruction Manual (CI-ControlWave GFC Plus)
iv Contents Issued Feb-2013
Chapter 3 – I/O Configuration and Wiring 3-1
3.1 I/O Options ................................................................................................................................ 3-1
3.2 Process I/O Board ..................................................................................................................... 3-2
3.2.1 Setting Jumpers on the Process I/O Board .................................................................. 3-2
3.2.2 Setting DIP Switches on the Process I/O Board ........................................................... 3-2
3.3 I/O Wiring .................................................................................................................................. 3-4
3.3.1 Non‐Isolated Discrete Inputs (DI) on TB2 and TB3 of Process I/O Board ................... 3-6
3.3.2 Non‐Isolated Discrete Outputs (DO) on TB3 of Process I/O Board.............................. 3-7
3.3.3 Non‐Isolated Analog Inputs (AI) on TB6 of Process I/O Board .................................... 3-8
3.3.4 Non-Isolated Analog Output (AO) on TB7 of Process I/O Board .................................. 3-9
3.3.5 Non‐Isolated Pulse Counter/Discrete Inputs on TB5 of CPU/System Controller Bd .. 3-10
3.3.6 Non‐Isolated High Speed Counter (HSC) / Discrete Inputs (DI) on TB4 .................... 3-11
3.3.7 Resistance Temperature Device (RTD) Inputs on CPU/System Controller Board ..... 3-12
3.3.8 Connections to a Bristol Model 3808 Transmitter ....................................................... 3-14
Chapter 4 – Operation 4-1
4.1 Powering Up/Powering Down the ControlWave GFC Plus ....................................................... 4-1
4.2 Communicating with the ControlWave GFC Plus ..................................................................... 4-2
4.2.1 Default Comm Port Settings ......................................................................................... 4-2
4.2.2 Changing Port Settings ................................................................................................. 4-3
4.2.3 Collecting Data from the ControlWave GFC Plus ......................................................... 4-3
4.3 Creating and Downloading an Application (ControlWave Project) ........................................... 4-3
4.4 Creating and Maintaining Backups ........................................................................................... 4-4
4.4.1 Creating a Zipped Project File (*.ZWT) For Backup ..................................................... 4-4
4.4.2 Saving Flash Configuration Parameters (*.FCP) .......................................................... 4-6
4.4.3 Backing up Data ............................................................................................................ 4-7
Chapter 5 – Service and Troubleshooting 5-1
5.1 Upgrading Firmware .................................................................................................................. 5-2
5.2 Removing or Replacing Components ....................................................................................... 5-6
5.2.1 Accessing Modules for Testing ..................................................................................... 5-6
5.2.2 Removing/Replacing the CPU/System Controller Board and the Process I/O Board .. 5-6
5.2.3 Removing/Replacing the Primary Battery System ........................................................ 5-7
5.2.4 Removing/Replacing the Backup Battery ..................................................................... 5-8
5.2.5 Enabling / Disabling the Backup Battery ....................................................................... 5-9
5.2.6 Removing/Replacing the Case-Mounted Radio or Modem .......................................... 5-9
5.2.7 Removing/Replacing the MVT or GPT Transducer .................................................... 5-10
5.3 General Troubleshooting Procedures ..................................................................................... 5-10
5.3.1 Common Communication Configuration Problems ..................................................... 5-10
5.3.2 Checking LEDs ........................................................................................................... 5-11
5.3.3 Checking LCD Status Codes ...................................................................................... 5-11
5.3.4 Wiring/Signal Checks .................................................................................................. 5-12
5.4 WINDIAG Diagnostic Utility ..................................................................................................... 5-13
5.4.1 Available Diagnostics .................................................................................................. 5-14
5.5 Core Updump .......................................................................................................................... 5-17
5.6 Calibration Checks .................................................................................................................. 5-18
Appendix A – Special Instructions for Class I, Division 2 Hazardous Locations A-1
Appendix Z – Sources for Obtaining Material Safety Data Sheets Z-1
Index IND-1