026-1610 Rev 10 06-APR-2010 E2 Installation and Operation Manual for RX Refrigeration, BX HVAC, and CX Convenience Store Controllers
240 Town Point Drive NW, Suite 100 Kennesaw, GA 30144, USA Phone 770-425-2724 Fax 770-425-9319 ALL RIGHTS RESERVED The information contained in this manual has been carefully checked and is believed to be accurate. However, Computer Process Controls, Inc. assumes no responsibility for any inaccuracies that may be contained herein. In no event will Computer Process Controls, Inc.
Table of Contents 1 INTRODUCTION...................................................................................................................................................... 1-1 1.1 THE E2 REFRIGERATION CONTROLLER ..................................................................................................................... 1.2 THE E2 BUILDING CONTROLLER ............................................................................................................................... 1.
3.2.1 Single/Double Enclosures ................................................................................................................................. 3.2.2 Boards Without Enclosures (Snap Track).......................................................................................................... 3.3 ECHELON DEVICES .................................................................................................................................................... 3.3.1 16AIe and 8ROe ..........
4.2.4 Echelon Jumpers ................................................................................................................................................ 4.3 ADD-ON E2 PERIPHERALS......................................................................................................................................... 4.3.1 Plug-In Echelon Card (P/N 537-4860) with mounting screw (P/N 101-4201) ................................................. 4.3.
.1 OVERVIEW ................................................................................................................................................................. 8.2 WIRING TYPE ............................................................................................................................................................. 8.3 ECHELON NETWORK STRUCTURING (DAISY-CHAINS) .............................................................................................. 8.3.
10.6.2 The Function Keys ......................................................................................................................................... 10-4 10.6.3 The Help Line................................................................................................................................................. 10-4 10.7 SCREEN TYPES .......................................................................................................................................................
11.1.2.3 Floating Setpoint Control..................................................................................................................................... 11-1 11.1.3 The Enhanced Suction Group Application..................................................................................................... 11-1 11.1.3.1 11.1.3.2 11.1.3.3 11.1.3.4 11.1.3.5 Learning Mode...............................................................................................................................
.4.9 Clean/Wash Mode ........................................................................................................................................ 11-14 11.4.10 Walk-In Freezer Control............................................................................................................................ 11-15 11.4.11 Fail-Safe Mode........................................................................................................................................... 11-15 11.4.11.
11.7.13 Losing Contact With Zone Applications..................................................................................................... 11.7.14 Stand-Alone MultiFlex RTUs ..................................................................................................................... 11.7.15 MultiFlex RTU/ARTC and AHU Zone Association.................................................................................... 11.8 MULTIFLEX CUB BOARD ...................................................
11.14.2 Holiday Schedules...................................................................................................................................... 11.15 POWER MONITORING ......................................................................................................................................... 11.15.1 Overview .................................................................................................................................................... 11.15.2 Logging .........
12 OPERATOR’S GUIDE TO USING THE E2 ...................................................................................................... 12-1 12.1 THE E2 HOME SCREEN .......................................................................................................................................... 12-1 12.1.1 RX Home Screen............................................................................................................................................. 12-1 12.1.2 BX Home Screen...........
1 Introduction The E2 controller is a microprocessor-based control system designed to provide complete control of compressor groups, condensers, refrigerated cases, and other components related to refrigeration and building control. The E2 is the controlling component of a three-network configuration (RS485 I/O, Echelon® Lonworks™ Networks, and Ethernet) that includes input and output communication boards, remote communication software, and a variety of sensors, probes, and transducers.
extensive sensor control, logging, and graphing features that allow the user to view accurate real-time information about system conditions. The BX is equipped with many power monitoring and demand control features that give you the information you need to keep your site’s energy consumption low. The E2 BX is available in two models: the BX-300 and BX-400.
CX100 Capabilities Time Schedules 8 CX300 16 CX400 E2 RX 32 E2 Table 1-3 - CX-100, CX-300, and CX-400 Comparison 1.4 Networking Overview 1.4.1 E2 I/O Network Most of the general purpose input and output communications devices required by the E2 to control refrigeration systems are connected to the E2 via the I/O Network.
tion and system control, but they communicate with other E2s to provide logging, alarm control, and other functions. In addition to these, Retail Solutions also offers Echeloncompatible input and output boards similar to those available for the RS485 Network. E2 RX E2 the E2 that enables communication. 1.4.
1.5 Documentation Overview The E2 RX and BX controllers are among the most versatile and customizable control system products available on the market. Because of the enhanced capabilities of the E2s, programming, installation, and operation of E2 and its accompanying peripherals are supported by several different Retail Solutions publications.
flipped from OFF to ON and from ON to OFF by commands sent from E2 through MODBUS or a Square D Smart Breaker Gateway board. Refer to this manual for more information on the Square D Breaker Panel application. 1.6 On-Line Help System Overview The E2 On-Line Help is the primary source frontpanel/interface users will have to consult when seeking instruction on properties, screens, menus, and troubleshooting of hardware/software problems.
2 Hardware Overview This section gives an overview of the E2, the hardware, and how it communicates across the I/O and Echelon Networks to control an entire system. 2.1 E2 Hardware The E2 controller is programmed to monitor and command all aspects of a refrigeration or building environmental control system. The E2 uses both an RS485 I/O Network and a LonWorks Network to gather data from input devices, communicate with other E2s, and activate or deactivate loads.
2.1.1 (CPU) E2 Main Processor Board 2.1.3 E2 Keypad Figure 2-4 - E2 Keyboard Figure 2-2 - E2 CPU (RX-100 Version Shown) The E2 CPU or main processor board (Figure 2-2) contains the CPU, Ethernet port, and memory used for logging. The 3.6V battery for the E2 is located on this board and protects log and alarm data during power loss. The main processor board connects to the PIB via a ribbon cable. The RX- and CX-100 versions support monochrome display only.
Main Board (CPU) LEDs Status Green (D1 General Status LED for E2 and Blank Face E2) 1 blink every two seconds (1 second ON, 1 second OFF): Main board is operating normally. Solid ON: E2 is booting up. Faster blinks per second: Indicates an error condition with the hardware or firmware. Green (D18 Boot Status LED) ON: E2 is booting up. Table 2-3 - Main Board (CPU) LED’s Status Keyboard LED Status Green (D5 General Status LED) 1 blink every two seconds (1 second ON, 1 second OFF): Status is normal.
The Gateway board is an RS485 to RS485 converter. One side of the Gateway is always connected to the Retail Solutions I/O Network. The other side of the Gateway is the receiver bus (RS485). The receiver bus is connected to one or more RS485 devices depending on which type of Gateway is being used. The Gateway interfaces devices to the Einstein/E2 and legacy Retail Solutions controller (REFLECS) by simulating 16AI and 8RO boards using Retail Solutions standard I/O board protocol.
The MultiFlex 16 is designed with several features that make it easy to install, wire, and configure. These main user interface features are shown in Figure 2-7. The MultiFlex combination I/O boards consist of up to 16 combination digital/analog inputs, and a combination of relay outputs, digital outputs, and analog outputs. 2.2.2.
810-3066 MultiFlex 168 16 analog/digital inputs, 8 relay outputs. 810-3067 MultiFlex 168DO 16 analog/digital inputs, 8 relay outputs, 4 digital outputs 810-3072 MultiFlex 1616L 16 analog/digital inputs, 16 low-voltage (24VAC rated) relay outputs 810-3073 MultiFlex 1616LAO 16 analog/digital inputs, 16 low-voltage (24VAC rated) relay outputs, and 4 analog outputs.
2.2.2.3 MultiFlex CUB The MultiFlex Condensing Unit Board (CUB) is a “smart” input/output board designed to control single condensing units. A single condensing unit is a self-contained compressor and condenser bearing unit which controls refrigeration in a single case line-up or walk-in cooler. The MultiFlex CUB uses the same general hardware configuration as a MultiFlex 168AO.
The PAK can control up to 4 condenser fan groups containing up to 8 total condenser fans. The PAK condenser control strategy is sequential TD control with setpoint/deadband using ON and OFF delays. The PAK has a compressor/condenser interlock feature that will override TD control and force the condenser fans to stage off using the TD control OFF delay when all compressors are off. This feature can be disabled with an Enable/Disable setpoint or when the discharge pressure is above a configurable setpoint.
• CCB and CC-100 case controllers The HHT does not require a separate power source. The unit is powered from the RJ-11 connector on the peripheral equipment. The HHT includes a standard male RJ-11 to male RJ-11 cable. NOTE: The 9V battery and 9-12V DC adapter connection are not used on this HHT model (P/N 814-3110). 1 with any refrigeration system or environmental control component. The 8RO board is the direct link between the E2 and component operation.
2.2.6 4AO Analog Output Board The 4AO Analog Output Board (P/N 815-3030) (Figure 2-13) is configured with four analog output connections that provide a variable voltage signal to any of four analog devices that may be controlled by a single E2. Two 4-20mA outputs are provided for channels 1 and 2. The 4-20mA outputs provide a variable current for applications that are either externally powered or that require power from the 4AO board. 9 2.2.
2.3 Echelon Network Boards and Peripherals 2.3.1 The 16AIe (Discontinued) board similar in function to its I/O Network counterpart, the 8RO. The 8ROe board is the direct link between the E2 and component operation. Information gathered by the controller from the input boards is checked against current stored setpoints. If differences in the received input data and the setpoint information are detected, a signal is either sent to the proper 8ROe relay, or an existing signal is discontinued.
floor managers of alarms and notices. Other lights on the display show the ON/OFF status of refrigeration, defrost, and fans. The EC-2 can be easily programmed using either the four front-panel buttons or an optional infrared remote control. For security, the buttons can be disabled to prevent tampering. NOTE: There are several variations of the EC-2. Contact Retail Solutions at 1-800-8292724 for more information. 2.3.
2.3.7 Facility Status Display (FSD) Figure 2-21 - ESR8 Board Layout 2.3.6 TD3 Temperature Display The TD3 is a digital display unit designed to show both case temperature and product temperature for a refrigerated store case or walk-in freezer. The TD3 mounts on the front of a case and connects to up to three input devices (a case temperature sensor, a product temperature probe, and either a defrost termination probe or thermostat).
3 Mounting This section gives mounting instructions and dimensions for all controllers and peripherals in the E2 system. 9.0" 3.1 Mounting the E2 The E2’s box body style is designed to be mounted against or inside a wall or panel. If mounted against a surface, the controller will be 3.75” off the mounting surface. If mounted inside a surface, the door and front section of the back panel will rest 2.0” off the mounting surface. See Figure 3-1, and Figure 3-2. 3.1.
to the cut out (four screws and four nuts are included), but the plate is equipped with a total of 14 holes for the best possible fit. Figure 3-3 - Standard Mount (Inside Rear of Enclosure) Figure 3-5 - Conversion Plate for Flush Mount Figure 3-6 - Conversion Bracket for REFLECS Side Mount Figure 3-4 - E2 Recess Mount Hole Locations 3.1.3 Retrofit Mounting The retrofit mounting plate and bracket allow the E2 to be mounted where previous generation controllers (Einstein or REFLECS) were.
3.1.4 Blank Face for the MultiFlex, 16AI, 8RO, and the 8DO. Blank face control is designed to be used in a system with more than one E2. It has no screen or keyboard and is logged into remotely from another E2 on the Echelon network. The green General Status LED transmits status information to the user. See Table 2-3 on page 2-3 for more information on main board (CPU) status LEDs. Blank face mounting dimensions are identical to the standard and recessed mount boxes. See Figure 3-3 and Figure 3-4. 3.
3.2.2 Boards Without Enclosures (Snap Track) 16AI, 8RO, 8DO, and Gateway boards not supplied with an enclosure are supplied with a snap-track for easy installation. The insulation sheet and I/O board must be removed from the track before the track is mounted. The snap-track is mounted using the 0.1875” mounting slots. Figure 3-10 shows this installation procedure. 6.00" 4.75" 4.00" 3.50" Figure 3-9 provides mounting dimensions for the MultiFlex, 16AI, 8RO, and the 8DO boards.
3.3.2 CC-100 Case Controller and CS-100 Case Circuit Controller Generally, the case controller will be mounted within the raceway or on top of the case. If a controller must be replaced or installed in the field, it should be located based on the specific design of the case. 10.00" 4.75" TYP 2 PL 4.00" MULTIFLEX ESR BOARD 3.50" O 0.220" TYP 6 PL WEIGHT 9.4 OZ. 8.05" O 0.25" TYP 2 PLACES 0.25" 2.00" 2.25" 26501055 Figure 3-15 - Mounting Dimensions for the MultiFlex ESR 3.3.
sor Board). Figure 3-17 - Modem/Comm Card Mounting in E2 Figure 3-18 - Mounting the Internal Modem Board 3.4.2 Two-Channel and FourChannel Repeaters NOTE: Because the modem/communication expansion card and four-channel repeater card share the same mounting platform, they must be used separately. 3.4.1 Mounting PC-104 Cards in E2 (Previous Generation Processor Board) 3.4.1.1 The Internal Modem CAUTION: Power down the E2 before plugging the modem into the PC-104 slot.
NOTE: Because the modem/communication expansion card and four-channel repeater card share the same mounting platform, they must be used separately. E2 ENCLOSURE REPEATER MOUNTS (4 Standoffs) PIB 2-PIN POWER CONNECTOR (J8 +5V) Figure 3-19 - External Repeater Mounting For external repeaters, the mounting bracket at the bottom of the enclosure has two 0.156” bolt holes on either side. Use the bolt holes to mount these repeaters in the field as necessary (see Figure 3-19).
should not be mounted above other sensors that generate heat during operation (such as relative humidity sensors). The indoor temperature sensor should be between four and six feet from the floor. 3.5.2.2 Mounting Mount the sensor using the screws provided as shown in Figure 3-21. Figure 3-22 - Outside Temperature Sensor with Cover and Clamp 3.5.4 Insertion Temperature Probe 3.5.4.
outside and inside temperature to monitor supply and return air temperature. When used in this application, the sensors are supplied without enclosure covers. The sensors should be mounted directly in the air stream of the supply or return air duct. The sensors are not supplied with any mounting hardware for this application. 3.5.6 Refrigeration System Temperature Probes and Sensors 3.5.6.
4. Mount the back plate to the wall using the two open mounting holes on the top and bottom of the plate. 5. Replace the cover on top of the back plate by lining up the tabs, and snap the lid back into place. Figure 3-26 - Outdoor RH Sensor - Exploded View 3.5.8.3 Probe Duct-mounted Insertion RH Retail Solutions specs a duct-mounted relative humidity (RH) sensor (P/N 203-5771) with a 0-5VDC output for use in building control and anti-sweat control applications using Retail Solutions input boards. 1.
3.5.9 3.5.9.1 Dewpoint Probe Location The Dewpoint Probe (P/N 203-1902) should be located 4 to 6 feet from the floor with the probe pointing up. It is recommended that the Dewpoint Probe be mounted in an area where it will be exposed only to minimal amounts of dust. 3.5.9.2 Mounting Mount the probe using the standard switch cover supplied with the unit as shown in Figure 3-28. Figure 3-29 - Light Level Sensor Typical Mounting 3.5.
4 E2 Hardware Setup 4.1 Setting up the E2 4.1.1 Enclosure 4.1.2 Main Processor Board 14 13 12 1 2 3 4 5 6 LCD Connector Echelon Plug-In Power Interface Board Connector TCP/IP Ethernet Connector External Keyboard Connector Lithium Battery 7 Battery Enable Switch 8 Reset and Clean Out Buttons 9 Test Button 10 General Status LED 11 Backlight Inverter 12 Contrast Adjust (E2 100 Ver. Only) 13 Backlight Dim Adjust (E2 100 Ver.
4.1.3 Main Processor Board (Previous Version) 4.2 Powering the E2 Starting at the lower right side of the PIB, the first plug is the 24VAC input. This must terminate into the power supply transformer. E2 requires 24VAC Class 2 power, which is supplied by a non-center-tapped Class 2 transformer. Retail Solutions supplies two transformers that may be used to power E2s: one for use with 110VAC (P/N 6400041), and one for use with 220VAC (P/N 640-0042).
• Plug-in digital I/O Network card • RS485 port card • Plug-in Four-Channel Internal Repeater • Plug-in modem with mounting screws and standoffs (previous generation processor board only) 4.3.1 Plug-In Echelon Card (P/N 537-4860) with mounting screw (P/N 101-4201) Echelon is a two-conductor network that interconnects E2s and other associated devices. All Echelon devices are wired together using the daisy-chain method of network structuring.
Modem P/N Modem/com expansion card with modem and RS485 serial communication port plug-in. E2 Plug-In Digital I/O Network Card COM3 Plug-In Modem 637-4872 COM6 RS232 COM6 RS485 COM3 RS232 Plug-In for External Modem 637-4873 Modem/com expansion card with an RS232 plug-in (COM3) that can interface with an external modem, and an RS485 serial communication port plug-in.
battery conditions and allow you to test and replace the battery. RS485 Plug-In Card LEDs Status Yellow D5 (RX1) ON: Communication is being received on RS485 Port 2A Yellow D2 (RX2) ON: Communication is being received on RS485 Port 2B Red D1 (TX) ON: Communication is being sent on RS485 Port 2A and 2B 4.4.
and replace it with an identical 3.6V battery obtained from or approved by Retail Solutions. DO NOT USE AA BATTERIES IN THIS BATTERY SLOT. After replacing the battery, you must tell E2 the battery has been replaced so it can reset its battery life counter. 1. Log in to E2 (level 4 password or higher). 2. Press , followed by --- to navigate to the System Tests screen. 3. Move the cursor to the Replace Battery field. 4. Press for Yes, then press .
6 RS485 I/O or MODBUS Net 3 I/O or MODBUS Network TO OTHER RS485 DEVICES OBSERVE WIRE COLOR POLARITY Echelon Earth Ground TO OT ECHE HER L DEVIC ON ES NOT TERMINATED LON TERMINATED LON SHIELD ER OTH TO ELON ECH ICES DE V 4 _ 0V BLACK + SHIELD 1.Connect the I/O or MODBUS Network to one or both of the E2 RS485 I/O or MODBUS Network ports. (A maximum of 31 devices can be wired to each I/O or MODBUS Network port.) 2.
5 Serial Configuration 5.1 Overview 5.3 Serial Device and Software Setup After the COM card has been connected to the E2, set up the associated COM port in the Serial Connection Manager: E2’s Serial Configuration is the centralized location where all communication ports (COM ports) may be set up in the E2 controller.
E2 PIB COM PORT ASSOCIATIONS E2 Enclosure (Right Side) E2 Modem/Expansion COM Card Mounted Above PIB RS232 COM3 Plug-In Modem Card COM6 COM1 RS485 RS485 COM Card (2 Connectors) COM4 Serial Device RS232 Port POWER INTERFACE BOARD (PIB) Serial Device RS485 COM Port (2 Connectors) COM2 Figure 5-2 - Associated Device Connections and COM Ports E2 COM# COM1 ASSOCIATIONS CONNECTOR COM1 is a pre-set serial connection type (for a PC or laptop) and is located on the RS232 port on the PIB.
6 The RS485 Network and Hardware Setup Previous versions of E2 hardware and firmware before version 2.30F01 only supported one I/O network port, with an optional expansion card that could be used for connection to Copeland ISD compressors or Lennox IMC S-Bus rooftop unit controllers. Beginning with E2 version 2.30F01, E2s now have up to three RS485 network ports, each of which may be configured as an I/O network, Lennox, ISD, or ECT MODBUS port.
Board Max # Type Translation Boards That Match Board Type PAK 32 MultiFlex PAK rack controller MultiFlex PAK CCB 99 CCB case controllers CCBs ESR 31 MultiFlex ESR valve controller MultiFlex ESR Single condensing unit controller (one compressor and up to 4 condenser fans) MultiFlex CUB II CUBII 32 Table 6-1 - Board Types and Boards Included in Each Type 6.1.
• Avoid running cable next to noise-generating devices, such as motor starters, contactors, inverters, fluorescent light ballasts, arc welders, etc. If possible, keep cable less than 1 foot away from noise-generating devices (ideally, at least 5 feet). combination of three types of Retail Solutions boards: the inputs are configured like a 16AI, the relay outputs are configured like an 8RO, and the analog outputs are configured like a 4AO.
1. The 8IO - this board automatically detects the baud rate being used by the I/O devices on the network, and adjusts to match their baud rate. 2. The 8DO - this board automatically detects the baud rate being used by the I/O devices on the network, and adjusts to match their baud rate. 3. The ARTC - this board is fixed at 9600 baud. Baud Rate for MultiFlex Boards and biased by placing all three jumpers in the UP position.
Unit Amps VA VAC Centertapped? 16AI 0.25 5.0 24 Yes 8RO/SMT 0.75 15.0 24 Yes 4AO 0.5 10.0 24 Yes 8DO 1.5 18 24 Yes 8IO/ARTC 0.75 18 24 No IRLDS N/A N/A 120/240 N/A RLDS N/A N/A 120/240 N/A MultiFlex ESR 3.3 80 24 Yes MultiFlex 16 0.25 6 24 Yes MultiFlex 88, 88AO, 168, and 168AO 0.75 15 24 No MultiFlex 1616L, 1616LAO, 1616LDO 1.0 20 24 No center-tapped transformer, also connect the center tap to the earth grounded third conductor.
above may communicate with Lennox rooftop units equipped with Lennox IMC control boards version M4-1 or higher. E2 controllers version 2.30F01 and above may use any of the RS485 I/O ports (COM2, COM4, or COM6) as a Lennox IMC communication port. Version 2.21F01 E2 units may only connect Lennox IMCs to an RS485 Expansion Card. Connectivity to Lennox IMC is a licensed feature and must be purchased from Retail Solutions.
ECT MODBUS The RS485 Network and Hardware Setup • 6-7
MULTIFLEX COMBINATION I/O BOARD INSTALLATION GUIDE 1.Connect board to the RS485 I/O Network. MULTIFLEX BOARD 2. Set the network address on the first five rockers of dip switch S3 for the 16AI, and S4 for the 8RO sections of the MultiFlex. 7 3. Set the network address on rockers 6-8 on S4 for the 4AO or 8DO sections of the MultiFlex if applicable (88AO and 168AO have a 4AO section). The 168DO has an 8DO section. 4. Set the network baud rate using rockers 6 and 7 of dip switch S3.
6 1. Connect the 4AO board to the RS485 I/O Network. 2. Set the network address on the first five rockers of dip switch S1. 3. Set the network baud rate using rockers 6 and 7 of dip switch S1. 4. Set RS485 termination jumpers UP (terminated) if at either end of a daisy chain. Otherwise, set jumpers DOWN (not terminated). 5. Optionally, connect the 4-20mA outputs in either a 2-wire or 4-wire hookup as illustrated in Step 5, or if a 4-20mA is not used, it may be left unconnected. 6.
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SHIELDED TWISTED PAIR BELDEN #8761. FOR PLENUM, USE BELDEN #82761 OR #88761 OR EQUIV.
16AI INSTALLATION GUIDE 1. Connect 16A1 to the RS485 I/O Network. 5 2. Set the network address on the first five rockers of dip switch S3. 3. Set the network baud rate using rockers 6 and 7 of dip switch S3. 1 4. Set RS485 termination jumpers UP (term) if at either end of a daisy chain. Otherwise, set jumpers DOWN (not term). 5. Connect board to the 24VAC center-tapped secondary of the power transformer.
MultiFlex ESR INSTALLATION GUIDE POWER VALVE 1 6 AC1 GND AC2 VALVE 2 VALVE 4 VALVE 3 VALVE 5 VALVE 6 VALVE 7 1. Connect the MultiFlex ESR to the I/O Network. 2. Set the network address on the first five rockers of the dip switch (labeled S1) on the MultiFlex ESR board. VALVE 8 3. Set the network baud rate using rockers 6 and 7. 5 I/O NET 4. Set the termination jumpers UP (terminated) if at either end of a daisy chain. Otherwise, set jumpers DOWN (no termination). 5.
7 E2 Ethernet Peer Communications Communication between E2 controller version 2.10 or greater may now be implemented through an Ethernet network using TCP/IP protocol. To utilize peer connections over Ethernet, the following tasks must be performed: • Upgrade the E2 controller firmware to version 2.10 or greater. • Install an industry-standard Ethernet switch(es) or hub(s) in an area or areas nearby the E2 controllers.
7.3 Software Specifications TCP/IP E2 controller versions 2.10 and later communicate between controllers using the TCP/IP protocol. TCP Port 7238 is the default for connections established between the controllers. All peer communications occur over this port. NOTE: The gateway E2 is the E2 controller at a remote site to which UltraSite directly connects.
7.4.2 Open Network Layout TCP/IP Setup Screen 3. Tab over to the Peer Netwrk tab: Figure 7-2 - Open Network Layout 7.5 Software Setup 1. Log on to the E2 controller 2. Navigate to the TCP/IP setup screen (Alt + T) NOTE: DHCP does not have to be enabled if you have the IP Address, Subnet Mask, and Primary Gateway settings. (Contact your IT Network Administrator for all IP configuration information.
a unique site name in the Group Name field. NOTE: The site name is the unique identifier for the site that will allow the controllers within the same group to share data. Peer Network Tab - Set Group Name All controllers that you would like to appear in this group must all have the same group name and must be using the same network type. 7.6 Troubleshooting Network troubleshooting is outside the scope of this section (Section 7, E2 Ethernet Peer Communications).
8 Echelon Network and Hardware Setup 8.1 Overview Echelon is an optional, two-conductor network that interconnects E2s and other associated devices, such as CC-100 case controllers, TD3 temperature displays, and ESR8 evaporator stepper regulator boards. All Echelon devices are wired together using the daisy-chain method of network structuring.
multiple routers can be used to extend the network indefinitely. More information about routers and how they are used in a daisy-chain Echelon Network can be found in the Router and Repeater Installation Guide (P/N 026-1605). RECOMMENDED E2 E2 8.4 UNBROKEN CHAIN E226513125rev Device Termination In a daisy-chain configuration, both ends of the network segment must be terminated. Terminate the E2 by setting jumper JP7 to the UP position, as shown in Figure 8-3.
8.4.1 Using a Termination Block (P/N 535-2715) to Terminate a Daisy Chain a maximum of 63 more nodes. Some Echelon Network devices, notably TD3s, have no on-board means of terminating. For some other devices, it is inconvenient to use the jumpers supplied for termination (the CC-100/CS-100 case controllers, for example, require the enclosure to be removed to set the jumper). Refer to the Router and Repeater Installation Guide (P/N 026-1605), for information about router and repeater placement.
2 4VA + 1 40VA = 48VA 2. Use a transformer that has a power rating equal to or higher than the total calculated VA (see Table 8-3). Example: Boards totaling 48VA can be connected to either a 50VA or 75VA transformer. Unit amps VA VAC Center tapped? E2 1.66 40 24 No ESR8 2.4 75 24 No TD3 0.
3. Select lers) (Connected I/O Boards and Control- Enter the number of Echelon devices you wish to add on the Connected I/O screen: Figure 8-6 - Network Summary Screen (RX Unit Shown) Highlight the LonMark device on the screen you wish to commission and follow the steps in Section 10.14.2, Commissioning a Device to commission the device.
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1. Connect the ESR8 to the Echelon Network. 5 2. Set the termination jumper on the ESR8. For daisy chain configurations, the device will need to be terminated only if at either end of a daisy chain. 3. Wire each Emerson Flow Controls ESR12 or ESR20 valve to one of the four-pin connectors on the ESR8. (Refer to the Emerson Flow Controls Valve Field Wiring Guide.) Use Belden #9418 18AWG or equivalent. 4. Connect the ESR8 to a Class 2, 75 VA 24VAC transformer.
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9 Input and Output Setup 9.1 The 16AI, 8IO, and MultiFlex Inputs 9.1.1 Connecting Sensors to Input Boards There are five I/O Network boards that may accept inputs: the MultiFlex, the 16AI, the ARTC, and the 8IO Combination Input/Output Board. Wiring an input to these boards requires three steps: 1. Connect the sensor’s signal wires to the two terminals of an input point. 2. Set the input type dip switch that corresponds to the point being connected. 3.
9.1.2 S2 1 2 3 4 5 6 7 8 ON Set DOWN for sensors requiring voltage INPUTS 1-8 S1 1 2 3 4 5 6 7 8 ON INPUTS 9-16 Power Connection If power is needed to operate the sensor, several terminals exist on the 16AI, Multiflex boards, 8IO, that may be used to supply DC power (see Figure 9-3 for 16AI and MultiFlex power connections).
P/N Sensor Input Type Dip Switch Wiring various Temp Sensors and Probes Up 1. Connect one lead to the odd numbered terminal and the other lead to the even numbered terminal (polarity insensitive). various Digital Sensors (Klixons, Sail Switches, etc.) Up 1. Connect one lead to the odd numbered terminal and the other lead to the even numbered terminal (polarity insensitive). 800-2100 Pressure Transducers (Retail Solutions) 100, 200, 500 lb. ratings Up 800-2200 800-2500 1.
P/N 203-5751 Sensor Wall-mounted relative humidity (RH) sensor Input Type Dip Switch Down Wiring 1. Use Belden #8771 shielded three-conductor cable or equivalent. 2. Connect the RED, BLACK, and WHITE wires to the screw terminals the sensor’s connector as shown in Figure 2. Clip the SHIELD wire. 3. Connect the SHIELD and BLACK wires to the 0V terminal of the input board. Connect the WHITE wire to the SIG terminal of the input board. 4. Connect the RED wire to the +12V power terminal on the input board. 5.
P/N 207-0100 Sensor Analog Liquid Level Input Type Dip Switch Wiring Down 1. Connect RED power wire to +12VDC source on input board. 2. Connect BLACK ground wire to odd numbered terminal. 3. Connect GREEN signal wire to even numbered terminal. 207-1000 Refrigerant Level Transducer (Hansen Probe) Down 1. Wire BLACK ground wire from “GND” sensor terminal to odd numbered board terminal. 2. Wire GREEN signal wire from “SIGNAL” sensor terminal to even numbered board terminal. 3.
P/N 550-2500 Input Type Dip Switch Sensor KW Transducer 550-2550 Down for 420mA, Up for Pulse Wiring 4-20 mA output to input board 1. Wire positive transducer terminal to positive 24VDC supply. 2. Wire negative transducer terminal to odd numbered input terminal. 3. Wire negative 24VDC supply to even numbered input terminal. 4. Place 250 resistor across odd and even numbered input terminals. Pulse Accumulator output to input board 1. If the input board is an 8IO or a 16AI version E.
ital, or press to cancel setup. 4. Type (read-only) The Type field shows the output’s data type. Possible Types are: A (Analog) or D (Digital). If the point has not been identified, a “-” will appear in the field instead. 5. Application Figure 9-5 - Data Type Pop-Up Menu Depending upon what type of input you selected, the Analog Input or the Digital Input screen will appear. The analog screen is described in Section 9.1.3.3, while the digital screen is described in Section 9.1.3.4. 9.1.3.
Sensor Type Description Temperature Retail Solutions Standard Temp Sensor 5V-100 PSI 5VDC 100 PSI transducer (0.5-4.5VDC output) 5V-200 PSI 5VDC 200 PSI transducer (0.5-4.5VDC output) 5V-500 PSI 5VDC 500 PSI transducer (0.5-4.5VDC output) 12V-100 PSI 12VDC 100 PSI transducer (1-6VDC output) (Discontinued) 12V-200 PSI Board/Point # The Board/Point number will automatically be defined if you are configuring the point from the Input Status screen, and indicates the physical address of the board.
Sensor Type Description 20K Pot Adjust Standard temperature sensor with offset adjustment (potentiometer) ATP Hi Temperature Retail Solutions’ 100K High Temperature Sensor (Range 0 - 500 DegF) 86K Temp Copeland’s integral discharge temperature sensor 2.60V Temp Danfoss voltage-output temp sensor (2.6V@ 77DegF) Table 9-2 - Sensor Input Types Select Eng. Units The engineering units of the sensor value are entered in the Select Eng. Units field.
input by tying it to OIL RESET 1. This keeps you from having to keep track of which contacts are tied to which point numbers. You are required to enter a point name in the Point Name field. The default name is “:{BOARD NAME}:{UNIT NUMBER}:{BOARD NUMBER}:{POINT NUMBER}.” Select Eng. Units The Select Eng. Units field is where you may select how the ON and OFF states of this point are displayed and represented in E2’s setup fields and status screens.
product versions: (all other output boards). Table 9-3 shows how the fail-safe switch, jumpers, and/or Form C contacts should be configured based on how you want the output to perform during both normal operation and during network/power loss. Controller Command vs. Contact State Fail State Set Switch To: Set Jumper or Wire Form C Contacts To: ON=CLOSED OFF=OPEN ON UP N.C. ON=CLOSED OFF=OPEN OFF UP N.O. ON=OPEN OFF=CLOSED ON DOWN N.O. ON=OPEN OFF=CLOSED OFF DOWN N.C.
9.2.7 Output Setup in E2 In order for the E2 to properly control devices that are hooked to an I/O board, you must first tell the E2 what type of output the devices require. This is achieved from the Output Definitions/Status screen. 9.2.7.1 Configuring a Point from the Output Definitions/Status Screen To configure a point, go to the Output Definitions/Status screen by pressing Alt + O or: 1. Press to open the Main Menu 2. Press (System Configuration) 3.
3. Point (read-only) The point number of each point appears in its record in the Point field. 4. Type (read-only) The Type field shows the output’s data type. Possible Types are: A (Analog), D (Digital), O (One Shot), or P (Pulse). If the point has not been identified, a “-” will appear at the end of the field instead. 5. Application Figure 9-11 - Output Data Type Pop-Up Menu Depending upon what type of output you selected, the Digital Output, (see Section 9.2.7.
and understand. To choose an engineering unit, press (LOOK UP) to select. Default Value The value that the relay output should go to if the output is not associated to an application. The default value of the Default Value field is OFF. Physical On Specifies whether the physical relay output should energize or de-energize its coil when the logical output is on. Physical Off Specifies whether the physical relay output should energize or de-energize its coil when the logical output is off.
Default Value The value that the relay output should go to if the output is not associated to an application. The default value of the Default Value field is OFF. Modify Output Equation Enables the value to be translated into an output. Low End Point The output voltage when the INPUT is at the value specified in the Low Eng. Units field. High End Point The output voltage when the INPUT is at the value specified in the High Eng. Units field. Low Eng.
9.3 lers CC-100 Case Control- 9.3.1 Inputs The input connections to the CC-100 are made on the left-hand side of the controller. Figure 9-14 shows the CC-100 input connections.
The Hand-held Terminal jack also doubles as a service pin, used when commissioning a CC-100. Plugging the Hand-held Terminal into a CC-100 sends the special Echelon ID number to the E2. 9.3.2 Power Module Wiring P/N 335-3263 (Pulse Valve) Figure 9-17 shows the connections for pulse valve 1 and pulse valve 2. The pulse valve 2 leads (BLACK/ GREEN) may be clipped if a second evaporator is not present on the case.
Wire on Valve Cable 335-3260 Pin # Color Sporlan SEI&CDS Emerson Emerson Flow Con- Flow Controls ESR trols ESV 1 Red Red Blue Red 2 Black Blue Red Green 3 Blue Black Black Black 4 Green White White White 5 White 6 Brown Yellow Table 9-5 - 335-3260 to Valve Connection Information 9.4 CCB Case Controllers For information on retrofitting E2s in RMCC stores with CCBs, refer to Technical Bulletin #026-4119.
NOTE: A valve cable harness may not be longer than 150 feet. For Sporlan valves, match all wire colors except the green wire. Instead, connect the green wire to the (silk screened) blue wire legend on the board terminals. For more information on the MultiFlex ERS board, refer to the MultiFlex ESR Installation and Operation manual (P/N 026-1720).
10 Quick Start This section covers what to do when you are programming a new E2 for the first time. The section includes logging on, specifying information about I/O boards and application types, and other topics related to E2 programming and navigation. 10.1 Logging On Open the E2 controller panel. There are two buttons located midway down on the main board (see Figure 2-2). These buttons are used to perform various hardware functions.
10.3 Setting Number of Network Devices on this E2’s I/O Network. IRLDS Controllers Enter the number of IRLDS/ RLDS leak detection units on this E2’s I/O Network. Unit Controllers (Echelon) Liquid Ctrls (CC100P/CC100LS) Enter the combined number of pulse valve case controllers (CC100Ps) and liquid-side stepper valve case controllers (CC100LSs) in this field. Suction Controllers (CC100H) Enter the number of suction stepper case controllers (CC100Hs) in this field.
10.4 Setting Number of Applications 10.5 The Main Status (Home) Screen Figure 10-3 - Application Setup (RX version shown) Figure 10-4 - Home Screen (RX version shown) The Application Setup screen is where you will enter information about the types of devices on the E2’s control system. If you know how many applications will be needed, this step will save you time and will keep you from having to create new applications during the setup process.
10.6 Common Screen Elements Icon Description Battery indicator. Yellow: less than 30% of battery life left. Red: less than 10% of battery life left or battery switch is disabled. Single user is logged in HEADER Multi-users are logged in Terminal mode in use E2 is connected to Ethernet Wait, or system is busy HELP LINE Disk activity, or saving to disk Caps lock is ON FUNCTION KEY DESCRIPTIONS Figure 10-5 - Common Screen Elements (RX version shown) 10.6.
10.7.2 Status Screens TIP: To see different messages the help line generates, start from the RX Home screen. Press (CIRCUITS). Highlight a circuit and press . Use the arrow buttons to move around the screen and notice how the help line changes as the cursor moves from the setpoint to status sections. When finished, press the key to return to the Home screen. 10.7 Screen Types 10.7.
Key Function for RX Suction Group AHU AHU Condensers Zones Lighting Standard and Case Circuits Lighting Circuits Sensor Control and Function for Function for BX CX Sensors Setup Setup Description Graph Opens graph view for the selected value. Log Opens the Log screen of the selected value. Override Opens the Override Update window where the selected input or output can be overridden to a user-defined value or state.
10.7.4 The Setup Screens The System Configuration menu contains nine menu items: Menu Option Figure 10-11 - Typical Setup Screen Setup screens are the interface used to change settings and setpoints, and define inputs and outputs in the E2. Figure 10-11 shows a typical Setup screen and its primary elements. For more details on Setup screens, see Section 10.18.2.3, Navigating the Setup Screen. 10.7.
10.7.6 The System Information Menu The System Information menu contains nine items: Menu Option 1 - General Controller Info Edit general information about the E2, such as engineering units, and summer/winter change-over specifications. 2 - Time and Date Change the current date and time, and specify date formats. 3 - Passwords/User Access Set up usernames and passwords, and define security level requirements.
10.8 Time/Date Setup 10.8.1 Setting the Time and Date The Time Format field affects how times are displayed and entered throughout the controller. When 24 Hour Format is selected in this field, the hours are displayed and entered as a number from 0 to 23. When 12 Hour Format is selected, the hours are displayed and entered as a number from 1 to 12; an A or a P at the end of the time signifies whether the time is A.M. or P.M. Table 10-6 shows some times as how they would appear in both formats.
enabled. When the E2 time is updated, an entry in Service Log is added. If this field is set to No, the E2 clock will have to be set manually. If this field is set to Yes, SNTP support is used. Two SNTP servers are supported: Primary Time Server, and an optional Secondary Time Server. Dates is set to User Defined DLT Dates. If set to Yes, Daylight Savings Time uses GMT calculates the time to change from GMT and the current time zone setting.
3. Press (Modem Setup) to advance to the Modem Setup screen You can choose between an internal modem (one that is mounted directly on to the E2 circuit board (via the PC-104 slot in previous generation E2 circuit boards) or an external modem. If you have a modem, navigate to the Modem Port field and select Internal Modem. Press (LOOK UP) for the Option List Selection screen. 10.10 Set Up TCP/IP Contact your network administrator to determine what IP address to enter.
10.11 Set Up Network Baud Rates NOTE: If a baud rate is changed in this screen, the controller must be rebooted (turned OFF then ON again) to make the baud rate change occur. 10.11.1 RS232 Baud Rate To access RS232 and I/O Network baud rates: 1. Press to open the Main Menu 2. Press (System Configuration) 3. Press (System Information) 4.
10.12 Set Up User Access Access the User Access Setup screen from the System Information menu: 1. Press to open the Main Menu 2. Press (System Configuration) 3. Press (System Information) Figure 10-21 - User Access Setup Screen An E2 may be programmed with up to 25 different users. A user basically consists of a username, a password, and an access level. Whenever a username and password are entered during login, the E2 searches the user records for the username and password.
10.12.1 Changing Required User Access Levels The Level Required For table in this screen is used to customize what access level is required to perform certain actions within the E2 unit. There are four rows in this table, each of which corresponds to a different type of E2 function or application. • Refrigeration Control - This category includes changes or actions involving refrigeration applications specific to RX controllers (Suction Groups, Condensers, Circuits, CC-100s, etc.).
10.13 Set Up I/O Network 2. Press (System Configuration) 3. Press (Network Setup) 4. Press (Connected I/O Boards & Controllers) Figure 10-22 - Network Setup Menu To start the setup on the I/O Network, access the Network Setup menu: 1. Press to open the Main Menu 2. Press (System Configuration) 3.
10.13.2 Checking Online Status 2. Press (System Configuration) 3. Press (Network Setup) 4. Press (Connected I/O Boards & Controllers) Figure 10-24 - Network Summary Screen You can check all boards that are on either the Echelon Network (E2 controllers) or the I/O Network from the Network Status screen (See Figure 10-24). The Network Summary screen displays information such as the Subnet and Node addresses for each board, and the status of Echelon and I/O boards.
ESR8 Line Up Boards Enter the number of ESR suction lineup circuit boards (SR100s) in this field. TD3 Temperature Displays Enter the number of TD3 temperature display units in this field. EC2- 29x Case Controllers Enter the number of EC2-29x refrigerated case controllers in this field. EC2-39x Case Controllers Enter the number of EC2-39x refrigerated case controllers in this field. Echelon 16AI Enter the number of 16AIe analog input boards in this field.
missioned. The CC-100’s Service Button Since the CC-100 is meant to remain in an enclosure, the CC100’s Hand-Held Terminal jack has been configured to act as the service button. Plugging a Hand-Held Terminal into the jack simulates a service button press. The Hand-Held Terminal Jack is on the left side of the case controller next to the power cable harness connection. To send the Neuron ID, plug a Hand-Held Terminal into the jack and hold it in for five seconds.
five seconds. 10.14.2.2 The Manual ID Entry Method The Manual ID Entry Method involves entering each device’s twelve-digit ID number by hand. When entered, the E2 searches the network and tries to match the ID number to the device. When the E2 finds this device, the commissioning process is completed.
Figure 10-33 - TCP/IP Screen - Locating the Mac Address 4. Call Retail Solutions Customer Service at 770425-2724 and have your MAC Address ready in order to obtain your unique license key. Figure 10-34 - Enter Your Unique License Key 4.
the firmware. • View global data values such as outside air temperature and humidity. • View a list of other networked area controllers at the site, including version and controller type information. • Connect to the selected E2 for remote configuration changes. • Access Terminal Mode. • View Alarms. To access Web Services: Open a browser window and enter the IP Address of your E2 controller: Figure 10-37 - Alarm Setup Menu Figure 10-36 - E2 Web Services Page 10.
10.16.1 Specifying Alarm Reporting Types Apart from storing alarms it generates in its own Alarm Advisory Log, E2 can also report alarms it generates or receives in order to notify personnel. E2 can report alarms in several different ways. 10.16.1.1 The Display Line Alarms that occur within an E2 (or which are received by an Alarm Annunciator from another E2) may be reported to the header display at the top of the screen.
10.16.3 Alarm Dial-Out This screen and the other screens that follow it are used to set up dial-out sites for both daytime and nighttime operation, including specifying phone numbers and IP addresses. Use the and keys to cycle through the Setup screens. 10.16.4 Introduction: Alarm Reporting In general, a controller reports alarms to any or all of four different sources: 1. The E2 Display Header Alarms that occur within a E2 may be reported to the header display at the top of the screen.
10.17 Set Up Global Data Setup screen. The Global Data feature is an enhanced method of effectively distributing commonly used input values between multiple E2s. Sensors such as outdoor temperature and outdoor humidity are set up on an E2 as Global Data inputs. This E2 then becomes the “provider” of the global sensor values to all other Global Data applications on the E2. As a result, a single sensor can be used by any application in any E2 on the network.
value until the primary provider again sends a valid update to the other Global Data applications. The secondary provider would then stop sending the secondary value, and all Global Data applications would use the primary value. If using this priority setting, you must enter board and point settings. Example: Out of three E2s, an outside air temperature sensor on E2 A’s I/O Network is set up as the primary provider of the global Outside Air Temp input.
1. Press the key to open the Main Menu screen. 2. Select (Add/Delete Application) to open the Add/Delete Application menu. 3. Select to add an application. 4. 5. 6. 7. 8. Choose an application by pressing (LOOK UP) to open the Option List Selection menu, and choose the application you wish to add. Press to place the application in the Type field. Select the number of applications you wish to add in the How many? field. Press to add.
parameter stored inside the controller. Setpoints can be programmed from any application setup screen. To enter setpoints from a Setup screen: 1. Press (SETUP) from the desired application’s Status screen. (If starting from the Home screen, move the cursor to the desired application’s value and press to open the Actions Menu. Choose Setup. This will take you to the Setup screen.) 2.
group. Blank tabs are inaccessible. There are several reasons why a tab may be inaccessible (i.e., without a name next to the number): • The tab (and the corresponding screen) is unused and reserved for later revisions. • The screen may only be accessed when running in Full Options mode. • The screen may require one or more fields to be set to certain values before the screen may be accessed.
11 Software Overview 11.1 Suction Groups 11.1.1 Introduction The E2 RX refrigeration controller uses suction group applications to cycle compressors in an effort to maintain a constant suction pressure or temperature in a refrigeration system. A suction group may contain up to 16 compressor stages (standard, variable-speed, or unloader).
cycled ON or OFF. Unlike the Suction Group application, which uses a PID percentage to determine how many stages to turn ON or OFF, the Enhanced Suction Group keeps historical data of the effects each compressor stage has on the suction pressure or temperature, and analyzes that data to determine which stages to cycle. The Enhanced Suction Group application is designed to balance tight control of suction pressure with economic management of compressor cycling to reduce power usage and compressor wear. 11.
LIQUID RECEIVER LIQUID LINE SOLENOID CASE CIRCUIT Sensor Type Wiring Instructions Suction Pressure 100 lb. Eclipse transducer see Table 9-1 on page 9-3. Discharge Pressure 500 lb. Eclipse transducer see Table 9-1 on page 9-3 Oil Pressure 200 lb.
The refrigerant temperature is subtracted from the value of an ambient air temperature sensor. The result is the temperature differential. It is this differential value that is compared to the PID setpoint for the purpose of determining the amount of total fan capacity to activate. 11.2.2 Evaporative Condensers In an evaporative condenser, water is sprayed across a condenser coil, which cools the refrigerant as water is evaporated.
FAN AMBIENT TEMP WATER SPRAY DISCHARGE PRESSURE Input Sensor Type Wiring Instructions Discharge Pressure 500 lb. Eclipse transducer see Table 9-1 on page 9-3 Ambient Temp Temperature see Table 9-1 on page 9-3 Water Sump Temp (Evap. only) Temperature (Immersion) see Table 9-1 on page 9-3 Override Temp Sensors (Evap.
refrigeration solenoid is turned OFF. During the Pump Down phase, the application waits for a user-specific amount of time to elapse before turning on the defrost heat. This allows refrigerant in the evaporator to be evacuated before defrost heat is activated. The compressor(s) remain ON during Pump Down. and the Line Up(ESR)/Defrost method, and the Lineup(MFESR)/Defrost method. 11.3.1.1 Temperature Monitor The Temperature Monitor method does not control case temperature.
will turn the Defrost output ON to activate the heaters connected to the output. OFF until the temperature falls below the setpoint, at which point the heat is turned back ON. Any user-defined Pump Down and Run-Off times will be observed as normal. Defrost heat will continue to be pulsed in this manner until the defrost time has passed. The defrost cycle will then begin the Run-Off period, and then restart refrigeration. 11.3.2.
refrigeration solenoid and the fans (if active) and turn the lights ON. 11.3.4 Fan Control Figure 11-5 shows a typical case in a circuit and the devices that must be wired for each. Follow the guidelines below to wire the circuit to the E2 I/O Network: A circuit’s circulation fan is always ON when the circuit is in refrigeration mode. Its state during defrost is determined entirely by how the application is programmed by the user.
Figure 11-5 - Typical Case in a Standard Circuit Input Sensor Type Wiring Instructions Case Temp Probe (up to 6) Temperature see Table 9-1 on page 9-3 Defrost Termination Probes (up to 6) May be digital (Klixon) or Temperature see Table 9-1 on page 9-3 Product Probe (up to 6) Temperature see Table 9-1 on page 9-3 Clean Switch (not pic- Digital tured) see Table 9-1 on page 9-3 Door Switch (not pictured) see Table 9-1 on page 9-3 Digital Table 11-5 - Suction Group Inputs Standard Circuits
Output Device Wire Output Set Fail-safe Dip Board contacts Switch to: to: Case Fans N.C. N.C. (up) Wire fans to remain ON during comm. loss Refrigeration Solenoid N.C. N.C. (up) Wire solenoid to remain energized (OPEN) during comm. loss Defrost N.O. N.O. (down) Defrost heaters (electric and hot gas) will remain de-energized (CLOSED) during comm. loss Liquid Line Solenoid (Hot Gas defrosts only) N.O. N.O. (down) The liquid line solenoid will remain de-energized (CLOSED) during comm. loss.
ming and viewing status. (The EC-2 29x version controls the refrigeration solenoid valve to allow the passage of refrigerant to the TXV valve, whereas the 39x version controls a pulse valve on the liquid side of the evaporator to regulate superheat.) • CCBs - Version 2.3 and above of the E2 software is backward-compatible with the CCB, an I/O Network-based controller used primarily in old RMCC installations.
time, Superheat Control will begin. 11.4.4.1 Recovery Mode always lasts for a specific number of seconds. The case controller determines the duration based on past performance of the evaporator during previous Recovery Modes. The defrost cycle for a Case Circuit application consists of three steps. Of these three, steps #1 and #3 apply only to cases with heated defrosts: Thermostatic Expansion Valves (TXVs) 1.
defined Pump Down and Run-Off times will be observed as normal. Electric Defrost Electric defrost uses electric heaters to defrost the evaporator coil. During electric defrost, the application will turn the Defrost output ON, which will likewise activate the heaters connected to the power module’s defrost relay. Any user-defined Pump Down and Run-Off times will be observed as normal. 11.4.4.3 Defrost Termination Both the start time and the end time of a defrost cycle are determined by the user.
Full OFF setpoint). Based on this comparison, the antisweat heaters will do one of three things: • If the input is equal to or above the Full ON setpoint, the heaters remain ON 100% of the time. • If the input value is equal to or below the Full OFF setpoint, the heaters will be ON 0% of the time (fully OFF). • If the input value is between the Full ON and Full OFF setpoint, the heaters will be pulsed ON for a percentage of the specified time interval.
Clean Modes may be either fixed or timed. Fixed Clean Modes begin when the clean switch is turned ON and end when the clean switch is turned OFF. Timed Clean Modes begin when the clean switch is turned ON and ends a specific time afterwards. The user specifies how long the wash mode will last.
case controller has no usable case temperature input value), the case controller will keep the valve percentage at its last known good value and continue operation as normal. For instance, if the valve was at 75% when the case temp sensor(s) failed, the valve will remain at 75% until it the failure is corrected. All other case control functions will continue functioning as normal. Control Circuit application you will be programming. To access the CC/CS-100 Case Control Association Screen: 1.
olution (how precisely the analog values are recorded). 11.5.1 Data Compression Because the user may need to log more data than the default logging of the E2 can hold in memory, the user can set the resolution type in the log manager to determine how the desired points will be logged.
For Base Log setup, select 1. Log Groups from this menu: specified. Group name, interval between log records, mode, start date and time, duration of logs, log resolution, points, percentage used, status, and enable/disable logging can be configured. (See the online help for each property for more information on what individual parameters do.) 11.5.
11.5.5.1 Logging Group Report The Logging Group Report provides a summary of the logging group configuration and a complete list of all points associated with that group. To display the Logging Group report: 1. From the Status screen of the desired Logging Group application, press the Enter key to bring up the Actions menu. 2. Press 8. Application Logs/Graphs to bring up the APPLICATION SPECIFIC LOGS AND GRAPHS menu. 3. Press 1. Logging Group Report.
the control source, defining different setpoints for use in occupied, unoccupied, summer, and winter modes, and setting up the operating characteristics of the heating and cooling stages. 11.6.3 Alternate Setpoints For both the heating and cooling setpoints, you may choose to use different setpoints during occupied or unoccupied building times, and different setpoints for summer and winter seasons.
ters. Whether in Continuous or Auto mode, the fan will be ON when Fan Control calls for it to be ON, and OFF when it calls for it to be OFF. 11.6.4.2 Two-Speed Fans Two-speed fans have a LOW and a HIGH speed setting. You must specify the number of the stage that, when activated, will switch the fan from LOW to HIGH. For example, if there are four cooling stages and you wish to have the fan switch from LOW to HIGH when stage 3 becomes active, enter a “3” as the switch-over setpoint.
6. economization is enabled. air. In vs. Out Enthalpy - This strategy requires indoor and outdoor humidity sensors and also indoor and outdoor temperature sensors. The enthalpy of the outdoor air is calculated and compared to the enthalpy of the indoor air. If the outdoor air enthalpy is less than the indoor air enthalpy, economization is enabled. Otherwise, economization is disabled. The dehumidification setpoint is placed at the 0% end of the dehumidification PID throttling range.
11.6.11 Separate Setpoints comfortably within the range of the new setpoint. UNOCCUPIED PRE-STOP (COAST) OCCUPIED UNOCCUPIED SET POINT PRE-START OCCUPIED SET POINT UNOCCUPIED Figure 11-15 shows an example of how pre-starts and pre-stops work in a heating application. From unoccupied mode, the pre-start period ramps the temperature up slowly so that when the scheduled change from unoccupied to occupied mode occurs, the temperature will already be at or near the occupied heating setpoint.
Inputs Sensor Type Wiring Instructions Outdoor Air Humid Humidity Set up as Outdoor Humidity Provider in Global Data (see Section 10.17). Curtailment Device Digital Set up as Curtailment in Global Data (see Section 10.17).
11.7.2 How Zones Work A Zone is built by first creating a Zone application in the E2 BX. Then, all HVAC unit applications that will be a part of the Zone must be connected with the Zone application. This connection process is known as association. When a rooftop unit or AHU is associated with a Zone, the E2 automatically makes a series of I/O connections between the Zone application and the individual MultiFlex RTU or AHU application.
ever, if desired, an AHU may be associated with a Zone application, which will allow the AHU to use the Zone’s setpoints, occupancy state, summer/winter state, and dehumidification and economization enabling. 11.7.4 Temperature Control As mentioned, Zone applications do not “control” temperature themselves. Zone applications simply pass along the setpoints an HVAC unit will use, and the individual unit is responsible for controlling to the setpoint using its own temperature input.
11.7.8 The Effect of Enabling Economization Both MultiFlex RTU and AHU applications support the use of both two-position (digital) and variable-position (analog) economizers. Digital economizers, when enabled, behave like a first stage of cool. When analog economizers are enabled, the MultiFlex RTU or AHU will modulate the opening percentage of the dampers based on its own mixed air temperature measurements. 11.7.
26512036 Figure 11-17 - Diagram of Pre-Start and Pre-Stop Operation Intelligent Pre-Starts and Pre-Stops OSS is designed to handle pre-starts and pre-stops in the most energy-efficient manner possible. Every time a pre-start or pre-stop occurs, OSS measures the amount of time it takes to bring the temperature from the previous setpoint to within the “comfort zone” of the new setpoint (a user-defined range of values above and below the setpoint within which the temperature is considered acceptable).
11.9 MultiFlex PAK Board The PAK is a distributed pack (rack) controller that controls compressors and condenser fans. The PAK can control up to 8 compressor groups containing up to 16 compressors. The compressor control strategy is Fixed Steps with setpoint/deadband using ON and OFF delays. Up to 20 Fixed Steps can be configured. The PAK can control up to 4 condenser fan groups containing up to 8 total condenser fans.
setpoints, and overrides the schedule as the real-time lighting conditions warrant. As a result, the light level sensor and schedule both work to provide adequate light when needed AND saving energy by keeping lights OFF when they are not necessary. 11.10.
state, when both the light level state and the LOGIC IN input are ON, the resulting output command will be ON. The output command will remain ON until both the light level state and the LOGIC IN input turn OFF. • Both ON/LLEV OFF - Like the Both ON/ Both OFF strategy, except only the light level state must turn OFF in order to turn the output from ON to OFF. • LLEV ON/Both OFF - Like the Both ON/ Both OFF strategy, except only the light level state must turn ON in order to turn the output from OFF to ON.
11.10.6.1 Slave Scheduling TIP: Activating the Use Alt Control parameter is the only way to use the Solar Calculation Control method for Lighting Control. 11.10.5.2 Offset Solar Control The Offset Solar Control cell of the Lighting Schedule application uses the Sunrise Offset and Sunset Offset parameters to determine how many minutes before or after sunrise the sun is considered to be risen, or how many minutes before or after sunset the sun is considered to be set.
longer than the programmed proof delay, the Proof cell turns its Proof output ON to signify a failure has occurred. The Proof cell will deactivate the Proof output if the proof failure has been cleared longer than the programmed proof latch time. 11.10.9 Output Light Dimming The dimming feature allows the lighting output to be varied based on a light level sensor. Dimming capability can work with both Standard Control and Alternate Control configuration.
As mentioned in Section 11.11.1, Introduction to Demand Limit Control, all KW input values are gathered together and averaged together in a demand window. The demand setpoint is then subtracted from this average. The result of this calculation is called the integral error (or integral) of the demand window. The integral error represents how far below or above the setpoint the input has been for the entire demand window.
significant effect on the system if it were to be shed for a prolonged period of time. Examples: motor room exhaust fans, satellite HVAC units and/or lights in low-occupancy rooms. BEGIN SHEDDING 2. Rotational Shed The Rotational Shed levels are shed in sequence only if all defined First Shed levels have already been shed and the Demand Control application needs more shedding to lower demand.
11.11.6 How Demand Control Uses Load Shedding Demand Control uses three parameters to perform load shedding: the current KW input value, the current integral error (described in Section 11.11.2, Demand Monitoring), and the active KW setpoint. The active setpoint is chosen from four different setpoint values depending on the season (summer or winter) and occupancy (occupied or unoccupied). The Demand Control application is programmed with three different “modes” of operation.
loads. 11.11.6.1 Power Monitoring Input The Input Type Selection parameter defines the way the Power Monitoring input (INPUT under the Inputs tab in application Setup) will be used. The parameter can be set to: KW Analog, or Pulse KWH. 11.12.3 Cut In/Cut Out Setpoint Control Cut In/Cut Out setpoints work differently depending upon whether the Cut In/Cut Out setpoint is higher.
basic functions: • LOGICAL COMBINATION: Up to four inputs may be combined using standard logical combination methods (such as AND, OR, XOR, etc.) The result is the command output value, which can be used to operate a relay. • BYPASS: The command output may be configured to be bypassed to a fixed value by a switch or button press. • ALARMING: Alarms and notices can be generated based on the command value of all the digital inputs of the cell, plus occupancy, and schedules. 11.12.
stage outputs. The Sequencer supports up to eight cells, and also provides for minimum on/off times and first-on/ last-off sequencing. being sent to the outputs, replacing it with a fixed value specified by the user. The value from the Override cells is then sent to the Loop/Sequence Control’s PID output, and also to the two output cells for conversion to stages and PWM. PWM - The PWM cell drives a digital output whose ON time per pulse width modulation period is equal to the PID percentage.
of the Occupancy input. If you wish to follow a schedule for occupancy, this input must be tied to the output of a Time Schedule application. 11.13.2.2 The Setpoint Float Cell The Setpoint Float cell provides users to raise and lower the control setpoint based on the value of a sensor (called the “float” sensor).
stant period of time that consists of one ON event and one OFF event. The PWM cell takes the PID percentage and turns the output ON for an equivalent percentage of the total pulse period. In other words, if the PID output is 60% and the pulse period is 30 seconds, every 30 seconds the PWM output will be ON for 60% of 30 seconds (18 seconds) and OFF for the remaining portion of the 30-second period. Once the period has ended, the PWM Cell reads the PID output again and the process is repeated. 11.
occur weekly or annually). KW usage in a building. 11.14.1.4 Overlapping 11.15.1 Overview Events may, and often do overlap within a schedule. When events overlap, the E2 uses the following priority structure, from highest to lowest: Explanation of “Demand” 1. Temporary Schedule Event #1 2. Temporary Schedule Event #2 3. Temporary Schedule Event #3 4. Events that occur on HD1 (Holiday #1) 5. Events that occur on HD2 (Holiday #2) 6. Events that occur on HD3 (Holiday #3) 7.
NOTE: If you do not wish to use load shedding for your building, simply do not connect anything to the SHED OUT output. 11.15.2 Logging Power Monitoring applications are pre-programmed with extensive logging capabilities that record the hourly, daily, and monthly power usage statistics. Hourly The hourly log contains a list of power usage summaries of the previous 48 hours.
11.16 Anti-Sweat Setup An anti-sweat application controls one anti-sweat zone. An anti-sweat zone is defined as one or more antisweat heaters that use the same dewpoint (or RH and temperature) sensors and the same control setpoints. If all the outputs on a 20-channel PMAC panel are going to use the same setpoints and dewpoint device(s), then all the heaters may be set up in a single zone. Zones are set up in a single screen called the AntiSweat Control Setup screen. 11.16.
UNOCCUPIED PRE-STOP (COAST) UNOCCUPIED SET POINT HYSTERESIS OCCUPIED OCCUPIED SET POINT PRE-START pied setpoint. UNOCCUPIED drops to the Unoccupied Heating Setpoint or rises to the Unoccupied Cooling Setpoint, the heat or cool outputs go to 100% ON. They remain in this state until the temperature rises above the heating setpoint plus the hysteresis, or below the cooling setpoint minus the hysteresis, at which time the outputs will go to 0% ON.
As the value of the reset sensor varies within the minimum and maximum range, an equivalent portion of the maximum setpoint adjustment will be added or subtracted from the heating or cooling setpoint. When the reset sensor value is directly in between the minimum and maximum range values, nothing will be added or subtracted from the setpoint. Between the halfway point and the minimum value, part of the setpoint adjustment will be subtracted from the setpoint.
must be used. A Multiple Input cell is a simple application that reads data values from its inputs, combines them using a userdefined combination strategy, and sends the combined value to the desired application input. A common application for this is in HVAC control, where a single heating control value might come from an average of a number of temperature sensors throughout the building.
drop leg temperature rises above this setpoint, the condenser fans are cycled ON regardless of the value of the TD. The Drop Leg Offset setpoint is an adjustment entered, if needed, after measuring liquid subcooling during operation of an individual condensing unit. The TD setpoint is the optimal difference between the refrigerant drop leg temperature and the ambient (plenum) temperature. When the TD (i.e.
total accumulation, and the last accumulated total information can be viewed. The current output shows the rate of consumption of the quantity represented by pulses. Average output shows the average rate value accumulated over the period set in the Average Window parameter. The High Limit Trip output will turn on if the total accumulation exceeds a userspecified high limit. Total accumulation shows the total accumulated value since the last reset.
11.21.2.1 Cycle Control Types By default, Timed cycles are always used unless the user has configured a flow sensor (optional). If a flow sensor is configured, a control type parameter will become visible where the user can select either a Timed or Volume cycle control type. During any cycle, the disabled zone states and valve outputs will be set to OFF. For midnight crossover times, a cycle will be completed if the duration extends into the next day. 11.21.2.
11.21.5.1 Bypass Failsafe While each zone is bypassed to ON, a timer is checked. If time has elapsed equal to or greater than the zone’s cycle duration parameter, the bypass input will be ignored and the zone will return to normal operation. For a zone in Bypass Failsafe, its bypass input must be set to OFF or NONE to reset the Bypass Failsafe and to use the bypass input again. 11.21.6 Flow Sensor-Related Tests 11.21.6.
stages have been set to High, then the fan speed should be set to High; otherwise, the fan speed should be set to Low. If for any reason the algorithm thinks that the high speed and the low speed should both be ON, the highspeed fan should be turned ON only. Proper fan speed should be set when there are no heating or cooling stages ON, and the Fan Always On Setpoint is enabled. The Flexible Combiner may also be programmed to operate a digital output as a PWM (pulse width modulation) output.
12 Operator’s Guide to Using the E2 12.1 The E2 Home Screen The Main Status or Home screen (Figure 12-1 and Figure 12-2) is divided into sections that display the current status in areas of importance in the system (i.e., for RX: suction groups, compressor stages active, circuits, condensers, sensor control, and for BX: OAT, demand control, power monitoring, light schedules, zones, AHUs, and sensor control). Time, date, and alarm status are displayed along the top of the screen.
Power Monitoring Section current temperature of standard circuits. In the lowest left-hand corner of the BX Home screen is the power monitoring section, containing active KW and average power information. Demand Control Section Light Schedules Section Anti-Sweat Control Section In the center of the BX Home screen is ON and OFF status information for light schedules. The middle right-hand section of the screen shows name and percent ON information for each anti-sweat application.
12.3 Toggling Full Options The System Configuration Menu Toggling Full Options on allows you to have full access to programming applications. To Toggle Full Options on: 1. Press the key 2. Select (System Configuration) 3. Select (System Information) 4. Select (Toggle Full Options) FULL will appear in the top right corner of the screen when Full Options is enabled. Pressing toggles Full Options on and off. 12.4 Navigation 12.4.
Menu Option Description 5 - Alarm Setup Set up dial-outs and alarm reporting for the current E2. 6 - Logging Setup Enter information about Logging Group applications such as the sampling frequency and total number of samples. 7 - Network Setup Accesses the Network Setup menu where you can view and/or change the configuration of the Echelon and RS485 I/O Networks, set up boards, controllers, routers, and make controller associations.
defrosting can be initiated from the Actions Menu box by pressing the key from the Home screen or any status screen. When you press the Enter key, only the options that are appropriate to the current field and application will be displayed; all others will be hidden.
tings and setpoints, and define inputs and outputs in the E2. Figure 10-11 shows a typical Setup screen and its primary elements. Header Icons: Index Tabs: Figure 12-12 - Header Icons At the very top of every screen in the E2, there are icons that indicate various stages of activity, number of users logged into the controller, battery alerts, connectivity status, and more.
screen, allowing you to change their contents and/or select them to perform other functions like viewing logs/graphs or setting alarm parameters. The E2 includes arrow keys for the user to easily navigate the cursor around each screen. Areas can be accessed for detailed information and certain functions by guiding the cursor with the arrow keys.
Actions Menu and gives the user access to controller functions such as graphing, logging, setup, and detailed status. The Log In/Out Key The Log In/Out key brings up the current E2 User Login Screen when logging in. If the Log In/Out key is pressed in order to log out and there is data on the screen that has been edited and not saved, a dialog box opens asking if the data should be saved. If Yes is selected, the data is saved, the user is logged out and returned to the Home screen.
cuit Bypass screen opens. • Clean - This mode disables all refrigeration and defrost so that the case can be cleaned or serviced. NOTE: If the case circuit has been placed in Clean Mode, it must be taken out of Clean Mode. Follow the procedures up to the Option List menu and choose “End Manual Mode.” • End Manual Mode - Selecting this command will end any defrost cycle or the Clean Mode initiated manually.
The compressor stage or condenser fan stage in override mode will be marked with a cyan blue background in the Main Status screen indicating that the override is in effect. 12.8 Checking Boards Online Summary screen opens. NOTE: Jump directly to the Network Summary screen by pressing the and keys together. For a complete list of Hot Keys, press the and the keys together. 12.
The E2 BX controller has four status screens that are each accessible (from the Home screen) by pressing the corresponding function key. 12.10.2 Viewing the Controller Advisory Log AHU Status Screen The current number of advisory log entries (the log that is highlighted) is displayed at the top right of the Advisory Log Screen. The total number of alarms and/or notices in the Advisory Log is displayed below the current field. To move between Advisory Log entries, press the up or down arrow key. Press .
• FAIL - A failure is a special message that signifies a failure in an E2 system, an application, or in an input or output device controlled by an application (such as a sensor or fan).Returned-To-Normal and Forced-To-Normal Alarms For as long as the condition that caused the alarm message exists, the State field will show either ALARM, NOTICE, or FAIL as appropriate to the alarm type.
acknowledged. TIPS: ACKNOWLEDGEMENT VS. RESETTING • Reset an alarm if you believe the condition that caused it is fixed, but you wish for a new alarm to occur if the problem happens again. • You MUST reset an alarm that has been previously acknowledged to re-enable alarming for the alarm. Failure to do so will cause the alarm to remain in ACK, and the alarm will not be generated again. AN ACKNOWLEDGED ALARM WILL NOT AUTOMATICALLY RESET.
and time on which the reset occurred will be shown beside the report priority. 12.10.9 Facility Status Display (FSD) Alarms The FSD can be used to handle alarms. Information such as time stamp, alarm ID string, current status, the reason an alarm was triggered, (if a case temp limit was exceeded) configured priority of the advisory, Return-ToNormal information, and if available, the limit that was exceeded can be viewed through the FSD. Alarms cannot be configured from the FSD unit.
12.11.1.2 Setup Screens tion Pressure is coming from. Note that: • An output pointer can be connected to multiple input pointers • A single input pointer cannot be connected to multiple output pointers • Pointers can be set up for all applications To set up pointers from a Setup screen: Figure 12-24 - Example Setup Screen (Setpoints) When setting up an application using a Setup screen (see Section 10.7.
12.11.2 Log View 12.11.3 The Graph View Figure 12-26 - Sample Log View The Log view shows logged data in a tabular format arranged by the date/time of sample. 1. Highlight a value from any screen and press to open the Actions Menu. 2. Select Log, and the Log screen opens. Several function keys may be used to navigate the Log view and provide additional information: • BEGINNING - Move the cursor to the top of the table (the most recently recorded sample).
Pressing again zooms in even farther. Pressing zooms out, resulting in a graph whose time scale spans twice that of the previous view. This doubles the number of displayed samples. Navigating a Zoomed View While zoomed in on a graph, only a subset of the total number of samples are visible. To view samples that were recorded earlier or later than those in the current view, press the left and right cursor keys.
Appendix A: Case Type Defaults The table below lists the sixty-four default case types that may be used in Standard Circuit or Case Control Circuit applications along with the recommended defaults for each case type.
Type 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Abbr.
Appendix B: Pressure/Voltage and Temperature/Resistance Charts for Eclipse Transducers & Retail Solutions Temp Sensors Retail Solutions Temperature Sensors Resistance (ohms) Temperature (F) Eclipse Transducers Voltage (VDC) Pressure (PSI) 100 lb. xducer 200 lb. xducer 500 lb. xducer 336,450 -40 234,170 -30 165,210 -20 0.5 0 0 0 118,060 -10 0.7 5 10 25 0 0.9 10 20 50 62,493 10 1.1 15 30 75 46,235 20 1.3 20 40 100 34,565 30 1.5 25 50 125 26,100 40 1.
Appendix C: Alarm Advisory Messages The table below is a list of all alarm messages that may appear in E2’s Alarm Advisory Log. Each alarm message is listed by its Alarm Name, which is the text recorded in the Alarm Advisory Log when the error occurs, and the Default Priority, which is the default priority value for the alarm. A Default Priority of “User” indicates the alarm type’s priority is programmed by the user during application setup.
Alarm Name Default Priority Application Setpoint Has Changed 99 Application Was Created Application Was Deleted ARTC/MultiFlex RTU Override Switch Stuck 99 99 20 ARTC/MultiFlex RTU Reset From 50 Power Failure Attempt To Write Past Mem. EOB 50 Average Log Stuck-No Memory 15 Bad Modem Battery backed memory lost Batt Runtime Limit 20 30 99 Binding Input To Output Failed 20 BIOS/BIOS Ext.
Alarm Name Comb Temp Hi Limit Exceeded Default Priority User Comb Temp Low Limit Exceeded User Commission failed-chk network 50 Communication Port 1 Is Down 20 Communication Port 2 Is Down 20 Communication Port 3 Is Down 20 Communication Port 4 Is Down 20 Communication Port 6 is down 20 Completed Firmware Update Config Loss - Chg In Tmpl Rev.
Alarm Name Default Priority Controller Type Mismatch 20 Controller Was Warm-booted 50 Couldn't Get File Handle 20 Curtail On User DFMC Standby Mode 20 DFMC Check Clock Settings 99 DFMC Over Max Defrost 20 DFMC Over Max Fan Delay DFMC Inject Alarm 30 30 DFMC Door Alarm Defrost terminated on Time Defrost terminated on Temp. Dest. Mem. Not Allocated Block Dest. Mem.
Alarm Name Default Priority Dial To Day Time Site 3 Failed 20 Dial To Night Site 1 Failed 20 Dial To Night Site 2 Failed 20 Dial To Night Site 3 Failed 20 Did Not Defrost User Did Not Exit Defrost User Did Not Exit Wait User Did Not Exit Wash Did Not Respond To command User User Did Not Terminate Defrost User Did Not Wash User Differential Limit Exceeded User Dirty Filter Detected 30 Discharge Trip User Door Open Duplicate Controller Names 30 20 Events Per Hour Exceeded Limit
Alarm Name Default Priority External Fault 30 Failed Attempt To Bind Input 50 Failed Sensor Or Bad Wiring 20 Failed To Create logging 20 Failed to Obtain DHCP Lease 20 Failed to Renew DHCP Lease 20 Fax Init String Is Not Valid 30 Features denied during restore 99 Features denied during startup 99 File Not Found Firmware File Bad - AI200 Firmware File Bad - RO200 Firmware File Bad - CC100 Liq Firmware File Bad - CC100 Suct Firmware File Bad - CS100 Ckt Firmware File Bad - ESR8 Firmware Fi
Alarm Name Default Priority Firmware Is Not Compatible 20 Firmware Update Failed 10 Flash File Has A Bad CRC Error Flow obstructed Fuse Is Blown - ESR8 50 30 20 Global Spare Dig1 On User Gradual Change Limit Exceeded User Heap Memory Corrupted - Reboot 30 High Discharge Limit Exceeded User High Limit Alarm User High Limit Notice High Suction Limit Exceeded 50 User HVAC Phase Loss User HVAC Shutdown User Incomplete Advisory Setup 15, 99 Inhibit Sensor Failed User Input Bypass Failur
Alarm Name Default Priority IRLDS: Absorption Data Error 20 IRLDS: ADC Error 20 IRLDS: Data Error 20 IRLDS: Detector Data Error 20 IRLDS: Drift Fault 20 IRLDS: General Fault 20 IRLDS: Line/Filter Flow Fault 20 IRLDS: Pressure Data Error 20 IRLDS: Self-Test Failure IRLDS: Temperature Data Error 20 20 IRLDS: Unknown Error 20 IRLDS: Voltage Data Error 20 ISD Missing Phase Lockout 20 ISD Missing Phase Trip 99 ISD Oil Pressure Lockout 20 ISD Welded Contactor 20 ISD Compressor Modu
Alarm Name Default Priority ISD Discharge Pressure Lockout 20 ISD Discharge Temp Lockout 20 ISD Supply Voltage Trip 99 ISD Motor Temp Trip 99 ISD Low Oil Warning 99 ISD Internal Line Break 99 ISD Discharge Pressure Trip 99 ISD Discharge Temp Trip 99 ISD Suction Pressure Trip 99 ISD No 3 Phase On Start 99 ISD No Command Communications 99 KW Demand Limit Exceeded User Link To Output Bad-No Output 50 Last Off Time Expired Last On Time Expired Leak detected Log Data Loss-SRAM Data Ba
Alarm Name Default Priority Definition Lost Log Data-CRC Error 30 Low Battery Voltage 99 Low Limit Alarm User Low Limit Notice Low Pack Superheat Low Suction Limit Exceeded 50 11 User MIP Receive Buffer Overflow 20 Modem Didn't Initialize Modem Init String Is Not Valid 20 30 Neuron Not Responding 20 No Configuration Template 15 No Description File 20 No Refrigerant flowing Varies depending on application type Varies No update has been received from the output point depend- connected to
Alarm Name Default Priority Normal Low Limit Exceeded User Not Enough Backed Memory 10 Not Enough Flash Memory 20 Not Enough Memory 10 Not Enough Scatch Pad Memory 50 Notice Limit Exceeded User Num.
Alarm Name Default Priority Point Log Cleared-Stamps Ahead 50 Point Log Stuck-No Memory 15 Point Logs Not Restored 15 Pressure Table Lost-Being Rblt 50 Product Temp Hi Limit Exceeded User Product Temp Lo Limit Exceeded User Program ID mismatch 20 Proof Fail User Proof Failure Occurred User Proof Reset-Stage In retry 50 Rack Failure Occurred User REFR Phase Loss User REFR Shutdown User Relativ Adv: No Active Setpt 99 Resize bad! Logging Terminated 10 Runtime Log Stuck-No Memor
Alarm Name Default Priority RX/BX Firmware Update Failed RX/BX Firmware Was Updated Smoke Detected 20 50 30 SRAM Memory Corrupted Reboot State Switched 'On' 30 User Status Config Loss-CRC Error Stuck System date needs manual reset System In Pump Down 30 30 20 User Template File Bad - CC100 Liq 15 Template File Bad - CC100 Suct Template File Bad - CS100 Ckt Test Dial Successful 15 15 50 Time Updated By A User Time Updated Over Network 99 99 Timed Out Waiting For FW Updt.
Alarm Name Default Priority User Cleared All Applications 50 User/Appl. Forced Reset VS Alarm VS Inverter Fail 50 20 User WCC Controller Alarm WPK Controller Alarm Watchdog Countdown Hit Zero 20 20 20 Watchdog Reset Timer Failed 20 X300<->X300 Links Lost-CRC Err 20 C-14 • E2 RX/BX/CX I&O Manual Definition A user has cleared out all data from all applications in this E2. A user or an application has forced a reset of this E2. Multiflex PAK variable speed device alarm.
Appendix D: PID Control Introduction to PID Control PID Control is a specialized method of closed-loop control that strives to maintain equality between an input value and a user-defined setpoint by operating a device or a number of devices at somewhere between 0% and 100% of full capacity. PID Control works by making adjustments to the output at a constant rate called the update rate (usually 2-6 seconds).
Throttling Range on page D-1. . THROTTLING RANGE OUTPUT AT SETPOINT (shown here as 50%) If Proportional Mode is functioning incorrectly in your system, it may be more appropriate for you to change the Throttling Range value to a more appropriate value. Kp is designed as a fine-tuning constant (for example, it might be used to speed up reaction slightly by setting it to 1.04, or to slow down reaction by setting it to 0.98).
TEMPERATURE TEMPERATURE S E T P O I N S T E T P O I N T TIME TIME “P” + “I” MODES “P” MODE ONLY Figure D-2 - Comparison of “P” Mode vs. “P” + “I” Mode Saturation Once the input value has wandered outside Proportional Mode’s throttling range, the output percentage will be at 0% (if below the Throttling Range) or at 100% (if above the Throttling Range).
sate for error. the case temperature equal to the temperature setpoint. To reduce this lag time, Derivative Mode is used. Derivative Mode constantly analyzes the rate of change of the error, makes a prediction about what the future error will be, and makes an adjustment to the output in an attempt to reduce the rate of change in the error. Condenser Control and HVAC Control seek only to keep pressure or temperature values below or above their setpoints.
THROTTLING RANGE OUTPUT AT SETPOINT (shown here as 50%) point, the output percentage is dropped from 50% (it is assumed this will result in the input rising back to the setpoint). Likewise, when the input is higher than the setpoint, the output percentage is raised. For Condenser Control PID, no reaction is made to an input that is lower than the setpoint, since the output percentage is already 0%.
are 20% and 100% respectively, the output percentage will never be below 20%, even if the P, I, and D Mode adjustments call for the output to be below 20%. The output will remain in saturation at 20% until a higher output percentage is called for. trolled by PID control. Valve filtering is active in this CC100, with the filter period set to six seconds and the filter percentage set to 75%.
Appendix E: Compressed Point Log Sample Limits and Precision Table Engineering Unit Temperature Degrees Centigrade* Degrees Fahrenheit Differential Temperature Delta Degrees Centigrade* Delta Degrees Fahrenheit Temperature Change Rate Degrees Centigrade Per Minute* Degrees Fahrenheit Per Minute Degrees Centigrade Per Hour Degrees Fahrenheit Per Hour Pressure Pascals* Kilopascals Pounds Per Square Inch Bars Pascals (low readings)* Inches of Water Centimeters of Water Differential Pressure Delta Pascals Delta
Watts* Kilowatts* Energy Watt-Hours* Kilowatt-Hours* Parts Per Million Parts Per Million* Percentage Percentage* Revolutions Per Minute Revolutions Per Minute* RPM Change Rate Revolutions Per Minute Per Minute* Time Milliseconds* Seconds* Minutes* Hours* Days* Months* Years* Time (seconds display)* Time (minutes display)* Time (hours display)* Volume Liters* Gallons Cubic Meters* Cubit Feet REU_CCF* Volume Change Rate (liquid) Liters Per Second* Gallons Per Minute REU_CCFH* Volume Change Rate (gas) Cubit Me
Appendix F: Troubleshooting The chart below describes symptoms and solutions if troubleshooting the system or equipment is needed. For further information, contact Retail Solutions Service at 1-800-829-2724. SYMPTOM POSSIBLE PROBLEM SOLUTION I/O Network Problems I/O board not getting power. Check I/O board power--is the green STATUS light on? If not, check power wiring connections, and use a multimeter to verify the board is getting 24VAC. Reset power to board.
SYMPTOM Echelon Network Problems F-2 • E2 RX/BX/CX I&O Manual POSSIBLE PROBLEM SOLUTION Faulty wiring. Check connections. Are wires broken or loose? Check network polarity (positive to positive/ negative to negative). Check for wire damage. Termination jumpers are set incorrectly. Check for proper setting of terminating resistance jumpers. Network segment should be terminated on the two endpoints of the daisy chain and unterminated everywhere else. Refer to Section 8.4, Device Termination.
SYMPTOM Compressor will not Operate POSSIBLE PROBLEM SOLUTION Compressor is not programmed properly. Verify that E2 was programmed for correct number of compressor stages. Highlight the General tab (C1) in the Suction Group Setup screen. Is the correct number of stages in the “Number of Stages” field? Compressor types are set up incorrectly. Make sure that compressor stages were properly set up as VS (variable speed), C (compressor), or U (unloader). Compressor programmed with incorrect rating.
SYMPTOM Compressor will not Operate (Cont.) F-4 • E2 RX/BX/CX I&O Manual POSSIBLE PROBLEM SOLUTION 8RO fail-safes are not wired correctly. Verify fail-safe wiring on 8RO board for N.O./N.C. positions. One wire of the two-wire connection should always be connected to the middle terminal. The second wire must be either connected to the N.C. terminal (if you want the relay to be closed (ON) during power failure) or the N.O. terminal (if you want the relay to be open (OFF) during power failure.
SYMPTOM Problems with Condenser POSSIBLE PROBLEM SOLUTION Condenser will not operate. Verify that E2 is programmed with proper number of fans. 1. Highlight the General tab (C1) in the Condenser Setup screen. 2. Is the correct number of fans in the Number of Fans field? Incorrect board and point settings. Confirm proper board and point settings: Go to the Inputs tab (C3) in the Condenser Setup screen to check PRES CRTL IN and DISCH TRIP IN. Fail-Safe wiring on 8RO is incorrect.
SYMPTOM Problems with Cases Problems with Global Actions F-6 • E2 RX/BX/CX I&O Manual POSSIBLE PROBLEM SOLUTION Case will not go into hot gas or cool gas defrost. Check Group LLSV in Suction Group setup: 1. Go to the Outputs tab (C5) on the Suction Groups Setup screen and check GROUP LLSV. 2. Verify that the case(s) is assigned to the correct group. Case will not terminate out of defrost mode. 1. Verify the termination type (Term Type) in the Defrost tab (C4) in the Standard Circuits Setup screen.
SYMPTOM Problems with Temp Sensor or Pressure Transducer Displaying Proper Value POSSIBLE PROBLEM SOLUTION 16AI input dip switches are set improperly. The 16 dip switches on the 16AI board correspond to each of the inputs: Dip Switches Up = Temperature Sensor Dip Switches Down = Pressure Transducer Incorrect board and point address. Set proper board and point settings for both input and output: Go to the Inputs tab in the application’s Setup screen and check Board and Point. Incorrect sensor type.
SYMPTOM Dehumidification Problems Lighting Control Problems POSSIBLE PROBLEM SOLUTION Number of stages are not set up or set up incorrectly. From the Home screen, press (AHU), (SETUP). Move cursor to C9 (Dehum) to check Dehum Stages. Dehumidifier source not set up. From the same screen, verify what the sensor source is. Temperature setting for DEHUM OCC or DEHUM UOC is set too high. From the same screen, check the minimum temperature setting. Lights will not come on.
Index Numerics 16AI Analog Input Board input type dip switches 9-1 power connections for sensors 9-2 specifying the number of 10-2, 10-15 wiring input devices to 9-1 16AIe Analog Input Board defined 2-11 detail 2-11 4AO Analog Output Board defined 2-10 features 2-10 specifying the number of 10-2, 10-15 8DO Digital Output Board defined 2-10 features 2-10 location 3-3 mounting without enclosure 3-4 specifying the number of 10-2, 10-15 8IO Combination Input/Output Board input labeling 9-1 input type dip switch
advisory log accessing 12-11 viewing 12-11 date and time stamp 12-11 dial-out 10-22 The Alarm Output 10-22 The Display Line 10-22 The Echelon Network 10-22 forced to normal. See Alarms, reset to normal.
EEPRs 11-12 EEVs 11-11 sensor default locations 9-16 sensor failures 11-15–11-16 sensors default installation locations 9-16 setting up individual CC-100s 11-16 specifying the number of 10-2, 10-16 stand-alone mode 11-15 superheat control 11-11 temperature control 11-11 temperature probes installing 9-16 valve cable 9-17 valves 11-11 EEPRs 11-12 EEVs 11-11 liquid pulse 11-11 liquid stepper 11-11 pulse 11-11 stepper 11-11 suction stepper 11-12 walk-in freezer control 11-15 wash mode. See Clean Mode.
manual defrost ending a cycle 12-9 initiating 12-8 off-cycle 11-12 pulsed 11-13 pump down delay 11-12 reverse cycle hot gas 11-12 run-off time 11-12 standard circuits 11-6 defrost states 11-6 defrost type 11-6 electric defrost 11-6 emergency defrost 11-7 pulsed defrost 11-7 termination 11-7 timed and reverse air 11-6 termination 11-13 pulsed defrost 11-13 temperature 11-13 timed (off-cycle) 11-12 Dehumidification 11-51 Demand explanation of 11-42 Demand Control 11-33 Demand Defrost. See Defrost, demand.
wire restrictions 8-3 wiring 8-1 wiring type 8-1 Echelon Network, Setting Up 10-16 Economizers. See AHUs, economizers. Edit Menu 10-26 EEPRs. See Valves. EEVs. See Valves. Electric Defrost. See Defrost, electric.
Installation Guide 16AI 6-14 4AO 6-11 8IO 6-13 CC-100/CS-100 8-6 E2 4-7 ESR8 8-7 MultiFlex 16 6-7 MultiFlex Combo 6-10 MultiFlex ESR 6-15 TD3 8-8 Interal Modem (Previous Generation Board) 3-6 Internal Modems (New Processor Board) 3-5, 4-3 IRLDS specifying the number of 10-2, 10-15 Irrigation zones and cycles cycle control types 11-50 cycle control types timed 11-50 volume 11-50 cycle scheduling 11-50 flow sensor related tests 11-51 leak 11-51 obstructed zone 11-51 number of zones 11-49 override failsafe 11-
Logs and Graphs 12-14 LonMark Device 8-5 LonWorks Network. See Echelon Network.
-PPAK 2-7, 11-29 Part Numbers and Model Descriptions 2-1 Passwords setting 10-13 Peer Communications 7-1 closed network layout 7-2 ethernet IP configurations 7-1 ethernet network layouts 7-2 hardware specifications 7-1 open network layout 7-2, 7-3 software specifications 7-2 troubleshooting 7-4 Peripherals Manual part number for manual 1-5 PIB 2-2 PID Control D-1 Plus Board 6-2 PMAC II defined 2-10 features 2-10 Pointers input and output 12-15 Points. See Inputs or Outputs.
alarm control 11-37 combiner function 11-37 cut in/cut out control 11-37 analog sensor control modules 11-37 digital alarm control 11-38 logical combination methods 11-38 digital sensor control modules 11-37 Sensors analog E2 setup 9-7 analog liquid level indicator wiring to input board 9-5 bullet and pipe mount mounting 3-9 coil in temperature location 3-9 mounting 3-9 coil out temperature location 3-9 mounting 3-9 dewpoint (wall-mounted) 9-4 dewpoint probe 3-11 location 3-11 mounting 3-11 wiring to input
Setup Screens 10-7 Single Enclosure Mounting For I/O Boards 3-3 Snap-track Installation For I/O Boards 3-4 SNTP Support 10-9 Software Applications 11-1 Software Licensing 1-6, 10-19 Software Overview Demand Control Demand Monitoring 11-33 Specify Number of Boards 10-15 Split Mode 11-4 Standard Circuits defrost 11-6 electric defrost 11-6 hot gas 11-6 reversed cycle hot gas 11-6 states 11-6 termination 11-7 timed and reverse air 11-6 types 11-6 emergency defrost 11-7 fan control 11-8 inputs wiring 11-9 line u
See Jumpers, termination. Thermostatic Expansion Valves. See TXVs. Time/Date Setup 10-9 Active Date 10-9 Active Time 10-9 Date Format 10-10 Daylight Savings Dates 10-10 Daylight Savings Time uses GMT 10-10 Sundown 10-10 Time Zone 10-9 Unit Location From 10-10 Toggle Full Options 12-3 Transducers, Pressure. See Sensors, pressure transducers.
