Emerson Industrial Automation 7120 New Buffington Road Florence, KY 41042 Application Engineering: 800 626 2093 www.emerson-ept.com Installation and Maintenance Manual For IntelliGear Plus™ MD and BW1/BW2 Variable Speed Drives c ® ce us UL Listed E211799 Ind. Cont EQ. 54 DN UL is believed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NOT owned or controlled by Emerson Power Transmission.
IntelliGear Plus™ Variable Speed MD Gearmotors Thank you for choosing an IntelliGear Plus Gearmotor. General Safety Instructions • Read and follow all instructions carefully. • Disconnect and lock-out power before installation and maintenance. Working on or near energized equipment can result in severe injury or death. • Disconnect power at least 2 minutes prior to servicing to allow capacitors to discharge. Handling wires sooner than this could result in electric shock, severe injury, or death.
IntelliGear Plus™ Variable Speed MD Gearmotors Contents 1 General Information................................................................................................................................. 4 1.1 1.2 1.3 1.4 1.4.1 1.4.2 1.4.3 1.5 1.6 1.6.1 1.6.2 1.6.3 1.8 General operating principle........................................................................................................................ 4 Product name........................................................................
IntelliGear Plus™ Variable Speed MD Gearmotors General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop vector variable speed drive. The motor can be combined with many gear types from Emerson Power Transmission’s range. In the standard product version, the integrated drive does not require any connection other than the power supply.
IntelliGear Plus™ Variable Speed MD Gearmotors 1.4 - Radio-frequency interference: 1.4.1 - General Variable speed drives use high-speed switches (transistors, semi-conductors) which switch high voltages (around 660V for 3-phase drives) at high frequencies (several kHz). This provides better efficiency and a low level of motor noise.
CATALOG NUMBER CBN3001BSCB524.556 CCI 109 5.00 8.52 Ø 3.1500 3.1493 .12 CCI NUMBER CCI 109-G Ø .344 + .007 / -.002 HOLES 6.30 .39 Ø .280 HOLES 4 @ 90º AS SHOWN Ø 4.72 Ø 3.94 1.40 5.50 5.90 3.50 11.23 IntelliGear Plus™ Variable Speed MD Gearmotors 1.
CATALOG NUMBER SEEPEXBW2+TS1LS80B14 CCI NUMBER CCI0109G IntelliGear Plus™ Variable Speed MD Gearmotors 7
IntelliGear Plus™ Variable Speed MD Gearmotors 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cable glands are watertight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor. 2.1 - General The IntelliGear Plus is usually fitted to the gear and mounted to the machine with flange or foot mounting. The motor fan cools the whole assembly. Make sure that the ventilation air inlet is free of obstruction.
User supplied male Turck connectors can be secured locally using the following information 4 pin connector with 4 meter cable attached = Turck # SB4T - 4 5 pin connector with 4 meter cable attached = Turck # SB5T - 4 6 pin connector with 4 meter cable attached = Turck # SB6T - 4 NOTE: IF AUTO MODE RUN/STOP CONTACT IS NOT USED, 4-20mA INPUT CONNECTOR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AUTO MODE. IntelliGear Plus™ Variable Speed MD Gearmotors 3.
IntelliGear Plus™ Variable Speed MD Gearmotors 3.
IntelliGear Plus™ Variable Speed MD Gearmotors 5. Faults - Diagnostics Information relating to the status of the IntelliGear Plus is provided by an indicator lamp (see photo bottom right) on the control and by the internal LED in 310M. seepex Inc. Tel +1(937)864-7150 Fax +1(937)864-7157 sales@seepex.
IntelliGear Plus™ Variable Speed MD Gearmotors 6 - Gear Lubrication Series 3000 CbN gearing is shipped with one of the following synthetic lubricants per the table below. The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not require changing, but it is recommended that proper oil level be checked periodically.
IntelliGear Plus™ Variable Speed MD Gearmotors 7.
IntelliGear Plus™ Variable Speed MD Gearmotors CbN 30 (Quantity Per Unit) 1 254 4 Rep Description Quantity 11 1 Motor adapter 1 5 2 Input shaft 1 3 Pinion 1 4 Internal snap ring 1 6 Bearing 1 8 External snap ring 1 9 Seal 1 10 Pinion pin 1 183 Stud 4 184 Nut 4 Gear Frame Bearing Seal (mm) 6 9 30 6005 2RS 47 x 25 x 7 9 6 8 10 2 3 183 7 184 14 Part # Description Qty.
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Emerson, Emerson Industrial Automation, Intelligear and Intelligear Plus & Design are trademarks of Emerson Electric Co. or one of its affiliated companies. ©2004, 2008, 2012 Emerson Power Transmission Corp., All Rights Reserved.
