Instruction manual

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CI-ControlWaveLP
LOW POWER ControlWave
PROCESS AUTOMATION CONTROLLER
TABLE OF CONTENTS
SECTION TITLE PAGE #
Section 2 - INSTALLATION (Continued)
Signal Shielding and Grounding.................................................................................. 2-15
2.4.1 Discrete Inputs ............................................................................................................2-15
2.4.2 Discrete Outputs...........................................................................................................2-17
2.4.3 Analog Inputs................................................................................................................2-18
2.4.4 High Speed Counter Inputs .........................................................................................2-20
2.4.5 Watchdog Relay/MOSFET Switch Circuitry .............................................................. 2-23
2.4.6 DC Power Configuration & Wiring ............................................................................. 2-24
2.4.6.1 Bulk Power Supply Current Requirements ............................................................. 2-25
2.5 OPERATIONAL DETAILS .......................................................................................... 2-25
2.5.1 Downloading The Application Load............................................................................. 2-26
2.5.2 Upgrading ControlWaveLP Firmware ........................................................................ 2-26
2.5.2.1 Using LocalView to Upgrade ControlWaveLP Firmware .......................................... 2-26
2.5.2.2 Using Hyperterminal to Upgrade ControlWaveLP Firmware................................... 2-31
2.5.2.3 Remote Upgrade of ControlWaveLP Firmware .......................................................... 2-34
2.5.3 Operating of The Reset Switch .................................................................................... 2-35
2.5.4 Soft Switch Configuration and Communication Ports ............................................... 2-35
Section 3 - SERVICE
3.1 SERVICE INTRODUCTION ........................................................................................ 3-1
3.1.1 Accessing PC Boards For Testing ................................................................................. 3-1
3.1.2 Removal/Replacement of the PSSB Board ................................................................... 3-2
3.1.3 Removal/Replacement of the CPU Board and Lithium Battery .................................. 3-4
3.1.4 Removal/Replacement of the FMI/OB Board ............................................................... 3-4
3.1.5 Analog Input Circuitry Calibration .............................................................................. 3-5
3.2 TROUBLESHOOTING TIPS......................................................................................... 3-6
3.2.1 Power Supply/Sequencer Board (PSSB) Voltage Checks ............................................. 3-6
3.2.2 LED Checks ....................................................................................................................3-6
3.2.3 Wiring/Signal Checks ..................................................................................................... 3-9
3.3 GENERAL NOTES ...................................................................................................... 3-10
3.3.1 Extent of Field Repairs ................................................................................................ 3-10
3.3.2 Disconnecting RAM Battery ....................................................................................... 3-10
3.3.3 Maintaining Backup Files ........................................................................................... 3-10
3.3.4 CPU Board Status LEDs POST Checks...................................................................... 3-10
3.4 WINDIAG DIAGNOSTICS .......................................................................................... 3-13
3.4.1 Diagnostics Using WINDIAG ...................................................................................... 3-15
3.4.1.1 Communications Diagnostic Port Loop-back Test................................................... 3-16
3.4.1.2 COM 1, 2, 3, 4 & 5 External Loop-back Test Procedure .........................................3-18
3.4.1.3 Ethernet Diagnostic Port Test.................................................................................. 3-18
3.4.1.3.1 Ethernet Port Loop-back Out Twisted Pair Test Procedure ............................ 3-19
3.4.1.3.2 Ethernet Port Return Hardware Address Test Procedure............................... 3-20
3.5 CORE UPDUMP........................................................................................................... 3-20