AC Power For Business-Critical Continuity™ Liebert Series 610™ UPS Installation Manual - 500-750kVA, 60Hz, Three Phase Multi-Module
BATTERY CABINET PRECAUTIONS The following warning applies to all battery cabinets supplied with UPS systems. Additional warnings and cautions applicable to battery cabinets may be found in: • Important Safety Instructions—page 1 • Section 2.0 - Unloading and Handling • Section 5.0 - Battery Installation ! WARNING Internal battery strapping must be verified by manufacturer prior to moving a battery cabinet (after initial installation). • Battery cabinets contain non-spillable batteries.
TABLE OF CONTENTS BATTERY CABINET PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER CONTACTING LIEBERT FOR SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INSIDE FRONT COVER IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.0 INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.
FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Multi-Module 500 to 750kVA UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Shipping split detail, 625-750kVA, 12-pulse rectifier with bottom entry wireway. . . . . . . . . . . . Battery power pack system . . . . . . . . . . .
TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Abbreviations for circuit breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Power wiring terminals, factory supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Field-supplied lugs . . .
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Series 610 UPS and batteries. ! WARNING Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight ranges from 5710 to 12,005 lbs. (2590 to 5445kg), including input transformer. The battery cabinets weigh from 3060 to 5300 lbs. (1388 to 2404kg).
! CAUTION This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules and EN550022. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications.
Installation Considerations 1.0 INSTALLATION CONSIDERATIONS Install your Series 610 UPS in accordance with the submittal drawing package and the following procedures. A Liebert authorized representative must perform the initial system check-out and start-up to ensure proper system operation. Equipment warranties will be voided unless system start-up is performed by a Liebert authorized representative.
Installation Considerations 10. A breaker coordination study should be performed to ensure proper handling of fault currents. NOTE The instantaneous trip setting of the breaker feeding the SCC bypass input should be high enough to accommodate short-duration overloads. The bypass static switch inside the SCC can draw up to 10 times the system’s rated current for up to three cycles.
Installation Considerations 1.1 Types of System Control Cabinets 1. SCCT is a stand-alone cabinet containing system control logic for up to six UPS modules, static bypass switch, manually operated disconnects for the static bypass switch, and two motoroperated system breakers. The SCCT is painted the same color as the Liebert UPS, but does not match the sheet metal style of the UPS. For SCCT dimensions, refer to Table 8. 2.
Unloading and Handling 2.0 UNLOADING AND HANDLING With the exception of the 500kVA unit with 6-pulse rectifier, UPS modules are shipped in split cabinets to allow ease of handling. Because the weight distribution in the cabinets is uneven, use extreme care during handling and transport. Your installation may also include battery cabinets and a System Control Cabinet. NOTE It is very important that the shipping split sections are matched up to their proper mates, as identified by the shipping split labels.
Inspections 3.0 INSPECTIONS 3.1 External Inspections 1. While the UPS system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours and contact Liebert Global Services at 1-800-LIEBERT to inform them of the damage claim and the condition of the equipment. 2.
Equipment Location 4.0 EQUIPMENT LOCATION 1. Handle cabinet(s) in accordance with the safety precautions in this manual, especially in these sections: • Battery Cabinet Precautions—inside front cover • Important Safety Instructions—page 1 • 2.0 - Unloading and Handling—page 6 • 5.0 - Battery Installation—page 9 Use a suitable material handling device to move the cabinet to its final location. Exercise extreme care because of the uneven weight distribution. Carefully lower the cabinet to the floor. 2.
Battery Installation 5.0 BATTERY INSTALLATION 5.1 Battery Safety Precautions Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When replacing batteries, use the same number and type of batteries. ! CAUTION Lead-acid batteries contain hazardous materials. Batteries must be handled, transported and recycled or discarded in accordance with federal, state and local regulations.
Battery Installation 5.2 Battery Safety Precautions in French Per CSA Requirements Instructions Importantes Concernant La Sécurité Conserver Ces Instructions ! AVERTISSEMENT Respecter toutes les consignes de sécurité applicables à l'installation, le chargement ou l'entretien des batteries. En plus du danger de chocs électriques, le gaz produit par les batteries peut exploser dégageant de l'acide sulfurique qui peut entraîner de très graves brûlures.
Battery Installation 5.3 Battery Cabinets Optional battery cabinets are available from Liebert and other qualified vendors. Consult your submittal package for details. Several models of optional battery cabinets with varying run times are available. Each model is 78" (1981mm) high and has forklift slots. Refer to Figures 44 through 46. The battery cabinet cells range from 90 to 150 ampere-hours. The same model battery cabinet may be paralleled in multiple cabinet strings for additional capacity.
Battery Installation 5.4 Open-Rack Batteries When batteries other than Liebert battery cabinets are used, a remote battery disconnect switch with overcurrent protection is required per the National Electrical Code. Refer to Required Battery Disconnect Rating in the site planning data tables in Appendix A for recommended overcurrent protection ratings. Contact your Liebert sales representative for more information. 1.
Configuring Your Neutral and Ground Connections 6.0 CONFIGURING YOUR NEUTRAL AND GROUND CONNECTIONS Improper grounding is the largest single cause of UPS installation and start-up problems. This is not an easy subject, since grounding techniques vary significantly from site to site, depending on several factors. The questions you should ask are: • What is the configuration of the input power source? Most of the recommended schemes for UPS grounding require grounded-wye service.
Configuring Your Neutral and Ground Connections 6.1 Preferred Grounding Configuration, Wye-Connected Service The most common configuration of Series 610 UPS Multi-Module Systems is with 480 VAC input, 480 VAC output and a connected load consisting of multiple Power Distribution Units (PDUs) with isolation transformers in the PDUs to produce 208 VAC. For Canadian customers, the UPS modules usually have 600 VAC input and output.
Configuring Your Neutral and Ground Connections 6.2 Alternate Grounding Configuration, Wye-Connected Service This configuration must NOT be used when single-phase loads are directly connected to the UPS. The alternate configuration is similar to that shown in 6.1 - Preferred Grounding Configuration, Wye-Connected Service, except that the service entrance neutral is not brought into the UPS module. In this configuration, the UPS output transformer is considered a separately derived source.
Configuring Your Neutral and Ground Connections 6.3 Preferred Grounding Configuration With Isolated Bypass Another configuration in this power range is the Multi-Module System with 480 or 600 VAC input, 208 VAC output, a Bypass Isolation Transformer and a connected load consisting of multiple distribution panelboards or switchboards. Figure 6 shows a typical installation. The Bypass Transformer provides isolation and may step down the voltage to the bypass input.
Configuring Your Neutral and Ground Connections 6.4 Alternate Grounding Configuration, Non-Isolated A few applications in this power range have 208 VAC input and output, and a connected load consisting of multiple Power Distribution Units (PDUs), panelboards, switchboards or other items of load equipment which do not have isolation transformers. Notice in Figure 7 that the UPS system main input and bypass input are connected to a groundedwye service.
Configuring Your Neutral and Ground Connections 6.5 Grounding Configuration, Corner-Grounded Delta or Impedance-Grounded Wye As previously mentioned, Series 610 SCC requires a bypass input neutral for sensing and monitoring. With a wye-connected input source, the installer should always connect the building service neutral to the System Control Cabinet (SCC) output neutral to achieve this.
Configuring Your Neutral and Ground Connections Figure 9 Preferred grounding configuration, impedance-grounded wye These configurations have the same restrictions as explained in 6.2 - Alternate Grounding Configuration, Wye-Connected Service, except for the wye input. The UPS input and bypass must be fed from the same source. The load must be strictly 3-wire. And the GFI time delay should be set to at least 0.2 seconds to prevent tripping during transfer or retransfer operations.
Configuring Your Neutral and Ground Connections 6.6 Preferred Grounding Configuration, Battery Systems Open-rack battery systems, depending on local code requirements and customer preference, are normally: 1. Floating (ungrounded), 2. Center-tapped and floating or 3. Center tapped and grounded. Battery cabinet systems must be connected as floating (ungrounded) systems—Option 1 above. Center-tapped or grounded battery systems are not possible with battery cabinet systems.
Wiring Considerations 7.0 WIRING CONSIDERATIONS ! WARNING All power connections must be completed by a licensed electrician experienced in wiring this type of equipment. Wiring must be installed in accordance with all applicable national and local electrical codes. Improper wiring may cause damage to the equipment or injury to personnel. Verify that all incoming high and low voltage power circuits are de-energized and locked out before installing cables or making any electrical connections.
Wiring Considerations 7.1 Power Wiring 1. Power wiring—rectifier input, bypass input, UPS output and battery cables—must be run in individual, separate conduits or cable trays. Refer to the Outline and Terminal Details drawings (Figures 14 through 30, 47, 49, 51, 53 and 75 through 78) for locations of the various power connections within the UPS and ancillary equipment. In particular, note the location of the rectifier input power connections. ! CAUTION Power and control wiring must be separated! 2.
Wiring Considerations Figure 11 Power single line diagrams, Multi-Module configurations* * These configurations are for illustrative purposes only. They represent only a sample of the possible configurations. Refer to the submittals supplied with your order for more information or for order-specific details.
Wiring Considerations Table 1 7.
Wiring Considerations 7.3 Battery Wiring The UPS may be supplied with battery cabinets or a rack-mounted battery system. Power wiring to the battery cabinet connects positive, negative and ground power cables from the battery cabinet to the associated UPS. Connection of the UPS to the battery cabinet serves to both charge and discharge the batteries (when needed). The battery disconnect (circuit breaker) requires a control cable.
Wiring Connections 8.0 WIRING CONNECTIONS ! WARNING Verify that all incoming high and low voltage power circuits are de-energized and locked out before installing cables or making electrical connections. All power connections must be completed by a licensed electrician experienced in wiring UPS equipment and in accordance with all applicable national and local electrical codes. Improper wiring may cause damage to the UPS or injury to personnel.
Wiring Connections 6. The UPS System Control Cabinet (SCC) neutral must be connected to one common point and solidly grounded per requirements of the National Electrical Code. The ground connection inside the UPS SCC/switchgear cabinet may be required by the power wiring configuration at your site. ! CAUTION UPS bypass and system output neutral must be connected to only one common point in the UPS system. This neutral line must be grounded at the source. Refer to 6.
Wiring Inspection 9.0 WIRING INSPECTION 1. Verify all power connections are tightened per the torque specifications in Table 3. 2. Verify all control wire terminations are tight. 3. Verify all power wires and connections have proper spacing between exposed surfaces, phase-tophase and phase-to-ground. 4. Verify that all control wires are run in steel conduit, separate from all power wiring.
Wiring Inspection Table 4 Field-supplied lugs One-Hole Lugs 1 Wire Size Bolt Size (in.) Tongue Width (in.) T & B1 P/N Liebert P/N 1 #1 AWG 3/8 0.76 H973 12-714255-46 2 1/0 AWG 3/8 0.88 J973 12-714255-56 2/0 AWG 3/8 1.00 K973 12-714255-66 4 3/0 AWG 3/8 1.10 L973 12-714255-76 5 4/0 AWG 3/8 1.20 M973 12-714255-86 #1 AWG 3/8 0.75 60124 — 1/0 AWG 3/8 0.88 60130 — T & B Lug Style 3 Stak-On 6 7 8 Color-Keyed Aluminum/ Copper 2/0 AWG 3/8 0.
Wiring Inspection Table 5 Table 310-16, National Electrical Code (Reprint) Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, 60° to 90°C (140° to 194°F) 1 Not More Than Three Conductors in Raceway or Cable or Earth (Directly Buried), Based on Ambient Temperature of 30°C (86°F) SIZE TEMPERATURE RATING OF CONDUCTOR. SEE TABLE 310-13.
Installation Drawings 10.0 INSTALLATION DRAWINGS 97-797600-169 Rev.
Installation Drawings 97-797600-176 Rev.
Installation Drawings 88-797658-84 Rev.
Installation Drawings 88-797658-94 Rev.
Installation Drawings 88-797657-26 Rev.
Installation Drawings 88-797657-95 Rev.
Installation Drawings 88-797657-25 Rev.
Installation Drawings 88-797657-92 Rev.
Installation Drawings 88-797668-84 Rev.
Installation Drawings 88-797668-90 Rev.
Installation Drawings 88-797665-29 Rev.
Installation Drawings 88-797665-90 Rev.
Installation Drawings 88-797656-66 Rev.
Installation Drawings 88-797656-86 Rev.
Installation Drawings 88-797668-66 Rev.
Installation Drawings 88-797668-86 Rev.
Installation Drawings 88-797664-68 Rev.
Installation Drawings 88-797664-88 Rev.
Installation Drawings 88-797677-65 Rev.
Installation Drawings 88-797613-16 Rev.
Installation Drawings 88-797613-22 Rev.
Installation Drawings 88-797613-28 Rev.
Installation Drawings 88-797613-20 Rev.
Installation Drawings 88-797613-29 Rev.
Installation Drawings 88-797613-19 Rev.
Installation Drawings 88-797613-27 Rev.
Installation Drawings 88-797612-01 Rev.
Installation Drawings 88-797612-08 Rev.
Installation Drawings 88-797612-04 Rev.
Installation Drawings 88-797612-09 Rev.
Installation Drawings 88-797612-03 Rev.
Installation Drawings 88-797612-07 Rev.
Installation Drawings 88-797616-03 Rev.
Installation Drawings 88-797616-01 Rev.
Installation Drawings 88-797607-63 Rev.
Installation Drawings 88-797614-01 Rev.
Installation Drawings 88-797613-71 Rev.
Installation Drawings 88-797614-02 Rev.
Installation Drawings 88-797613-78 Rev.
Installation Drawings 88-797614-03 Rev.
Installation Drawings 88-797613-73 Rev.
Installation Drawings 88-797614-04 Rev.
Installation Drawings 88-797613-72 Rev.
Installation Drawings 96-797619-58A Rev.
Installation Drawings 96-797619-66A Rev.
Installation Drawings 96-797619-88A Rev.
Installation Drawings 96-797619-51A Rev.
Installation Drawings 96-797619-60 Rev.
Installation Drawings 96-797619-19A Rev.
Installation Drawings 96-797619-20 Rev.
Installation Drawings 96-797619-21 Rev.
Installation Drawings 96-797619-130 Rev.
Installation Drawings 96-797619-28 Rev.
Installation Drawings 96-797619-128 Rev.
Installation Drawings 96-797619-62 Rev.
Installation Drawings 96-797619-90 Rev.
Installation Drawings 96-797619-91 Rev.
Installation Drawings 96-797619-52A Rev.
Installation Drawings 96-797619-53A Rev.
Installation Drawings 96-797619-54A Rev.
Installation Drawings 96-797619-55A Rev.
Installation Drawings 96-797619-56A Rev.
Installation Drawings 96-797619-57A Rev.
Installation Drawings 88-797616-09 Rev.
Installation Drawings 88-797616-13 Rev.
Installation Drawings 88-797616-07 Rev.
Installation Drawings 88-791617-01 Rev.
Installation Drawings 98
APPENDIX A - SITE PLANNING DATA, SERIES 610, 500-750KVA, MULTI-MODULE SYSTEMS 1. 2. 3. 4. 5. 6. 7. Nominal rectifier AC input current (considered continuous) is based on full rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current limits are defined in NEC 100.
Table 6 Site planning data—600V input UPS Rating AC Output Voltage Options Input Input Filter Xformer Max. Battery Current at End of Discharge (A) Max. Heat Dissipation Full Load BTU/h (kWH) Dimensions Approx. Weight Unpacked Floor Loading Concentrated Loading Max Required Battery Disconnect Rating (A) WxDxH: in. (mm) lb. (kg) lb./ft.
Table 7 Site planning data—480V input UPS Rating AC Output Voltage Options Input Input Filter Xformer Max. Battery Current at End of Discharge (A) Max. Heat Dissipation Full Load BTU/h (kWH) Dimensions Approx. Weight Unpacked Floor Loading Concentrated Loading Max Required Battery Disconnect Rating (A) WxDxH: in. (mm) lb. (kg) lb./ft.
System Control Cabinets Multi-Module Systems are provided with a System Control Cabinet. Cabinets are available to match load current. Table 8 shows dimensions and weights for SCCT cabinets. Table 8 System Control Cabinet data - SCCT Type Amps Overall dimensions - WxDxH: in. (mm) Weight - lb.
Site Planning Data, Series 610, 500-750kVA, Multi-Module Systems NOTES 103
Site Planning Data, Series 610, 500-750kVA, Multi-Module Systems 104
Ensuring The High Availability Of Mission-Critical Data And Applications. Emerson Network Power, the global leader in enabling business-critical continuity, ensures network resiliency and adaptability through a family of technologies—including Liebert power and cooling technologies—that protect and support business-critical systems. Liebert solutions employ an adaptive architecture that responds to changes in criticality, density and capacity.
