Product Information Package PIP-ControlWaveLS July, 2006 ControlWave Loop Power Supply ControlWave LOOP POWER SUPPLY PRODUCT INSTALLATION GUIDE For the following ControlWave Series Products: MICRO, EFM, GFC, ExpressPAC & Express www.EmersonProcess.
IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for future reference. These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation, operation or maintenance.
WARRANTY A. Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year from the date of shipment unless otherwise agreed to by Bristol in writing. B. Bristol warrants that goods repaired by it pursuant to the warranty are free from defects in material and workmanship for a period to the end of the original warranty or ninety (90) days from the date of delivery of repaired goods, whichever is longer. C.
How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead time. Completing the form is very important since the information permits the Bristol Repair Dept. to effectively and efficiently process the repair order. You can easily obtain a RA number by: A. FAX Completing the form (GBU 13.
Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficiently process your return. Completion is required to receive optimal lead time. Lack of information may result in increased lead times.
Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minimize installation, start-up and maintenance costs. • Make the most effective use of our hardware and software. • Know your system. As you know, a well-trained staff is essential to your operation. Bristol Inc. offers a full schedule of classes conducted by full-time, professional instructors.
A Few Words About Bristol Inc. For over 100 years, Bristol® has been providing innovative solutions for the measurement and control industry. Our product lines range from simple analog chart recorders, to sophisticated digital remote process controllers and flow computers, all the way to turnkey SCADA systems. Over the years, we have become a leading supplier to the electronic gas measurement, water purification, and wastewater treatment industries.
For technical questions regarding ACCOL products, OpenBSI Utilities, UOI and all other software except for ControlWave and OpenEnterprise products, call (860) 945-2286. For technical questions about Network 3000 hardware, call (860) 945-2502. You can e-mail the Application Support Group at: bsupport@bristolbabcock.com The Application Support Group maintains an area on our web site for software updates and technical information. Go to: www.bristolbabcock.
PIP-ControlWaveLS ControlWave Loop Supply Part Numbers 400095-01-7, 721708-01-3 & 721708-02-1 TABLE OF CONTENTS Section Title Page # Section 1 – LOOP SUPPLY INTRODUCTION 1.1 1.2 GENERAL DESCRIPTION..................................................................................................... 1 LOOP SUPPLY COMPONENT IDENTIFICATION............................................................. 1 Section 2 – LOOP SUPPLY INSTALLATION 2.1 2.2 LOOP SUPPLY MOUNTING ......................................
Section 1 LOOP SUPPLY INTRODUCTION 1.1 GENERAL DESCRIPTION Bristol’s ControlWave Loop Power Supply (herein referred to as the “Loop Supply”), provides regulated and isolated 24Vdc power outputs that can be used to power field devices such as transmitters or non-isolated I/O circuits that are used in conjunction with ControlWave MICRO, EFM, GFC, Express or Express PAC units. Encapsulated Loop Supply’s, i.e.
Figure 1 - ControlWave Loop Supply Board Views & Component Identification Diagram Table 1 - Input/Pass-through Power Connectors – TB1 & TB3 TB1 Pin # 1 2 3 Page - 2 TB3 Pin # 3 2 1 Signal Name VIN RET CHASSIS Description 9 to 30 +Vdc power 9-30 Vdc Return Chassis Ground Notes Input or Non-fused Throughput Input or Non-fused Throughput PIP-ControlWaveLS
8-Pin Connector (TB2) accommodates distribution of the regulated +24V loop supplies. Table 2 - Regulated 24V Supply Distribution Connector TB2 TB2 Pin # 1, 3, 5, 7 2, 4, 6, 8 Signal Name +24V 24V Return Description Regulated +24Vdc Reg. 24V Return • Configuration Jumper JP1 Jumper JP1 is used to set the input voltage range, i.e., 9V to 30V (nominal 12V input) or 19V to 30V (nominal 24V input). Under Voltage Lockout Point circuitry sources current to affectively lower the ON and OFF switch points.
Section 2 LOOP SUPPLY INSTALLATION 2.1 LOOP SUPPLY MOUNTING Encapsulated Loop Supply Assemblies are provided with the printed circuit board (PCB) secured to a Power Supply Back Plate Bracket and protected by a Power Supply Board Cover. These units may be mounted directly to a panel or to a 35mm DIN Rail. Board only Loop Supply’s are typically Snap Track mounted (as is the case with the ControlWave EFM).
Figure 3 - Encapsulated ControlWave Loop Supply Mounting Diagram PIP-ControlWaveLS Page - 5
2.2 LOOP SUPPLY WIRING Loop Supply’s utilize Terminal Blocks that are equipped with compression-type terminals which accommodate a #16 AWG size wire. A connection is made by inserting the wire’s bared end (1/4” Max.) into the clamp beneath the screw and then tightening the screw.
Figure 4 - ControlWave MICRO & EFM Loop Supply to I/O Module Wiring PIP-ControlWaveLS Page - 7
Figure 5 - ControlWave Express, ExpressPAC and GFC Loop Supply to Process I/O Board Wiring Diagrams ControlWave EFM – System Controller Module - Connector TB1 TB1-1 = +VIN (from loop Supply Connector TB3-3 = VIN) TB1-2 = -VIN (from loop Supply Connector TB3-2 = GND) ControlWave Express – CPU/System Controller Board - Connector TB1 TB1-3 = POWER IN+ (from loop Supply Connector TB3-3) TB1-4 = GND (from loop Supply Connector TB3-2) Page - 8 PIP-ControlWaveLS
ControlWave ExpressPAC – CPU/System Controller Board - Connector TB1 TB1-3 = POWER IN+ (from loop Supply Connector TB3-3) TB1-4 = GND (from loop Supply Connector TB3-2) ControlWave GFC – CPU/System Controller Board - Connector TB1 TB1-3 = POWER IN+ (from loop Supply Connector TB3-3) TB1-4 = GND (from loop Supply Connector TB3-2) PIP-ControlWaveLS Page - 9
Section 3 SPECIFICATIONS 3.1 OPERATING SPECIFICATIONS Function: Output Voltage Provides four isolated 24Vdc power output terminal pairs to power an RTU , a Transmitter and/or a number of non-isolated I/O (associated with a particular ControlWave RTU. : Electrically Isolated & Regulated 24Vdc ±5%, no load or full load Output Current: 0.2A maximum, power limited to 150% of Max. rated power Supply Shutdown: Below +9Vdc or +19Vdc (Nominal) for 12V or 24V system (respectively) 12V System: Max.
Vibration: 1g for 10-500 Hz on any axis per SAMA PMC-31-1 without damage or impairment. .5g for 150-2000Hz RFI Susceptibility: 10V/meter – 80MHz to 1000MHz 3.3 CONNECTORS 3.3.1 Terminal Block TB1 3-Pin Terminal Block TB1 accommodates input power from the bulk DC source. TB1 could act as a power pass-through interface to an RTU (in lieu of connector TB3) (see Table 1). 3.3.
Figure 6 - Loop Supply Dimensions Drawing Page - 12 PIP-ControlWaveLS
ControlWave Loop Power Supply Emerson Process Management Bristol, Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2262 Fax: +1 (860) 945-2525 www.EmersonProcess.com/Bristol Emerson Electric Canada, Ltd. Bristol Canada 6338 Viscount Rd. Mississauga, Ont. L4V 1H3 Canada Phone: 905-362-0880 Fax: 905-362-0882 www.EmersonProcess.com/Bristol Emerson Process Management BBI, S.A. de C.V. Homero No. 1343, 3er Piso Col. Morales Polanco 11540 Mexico, D.F.
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