Edition: 1.12.
Table of contents Table of contents 1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents 7 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 7.1 7.2 7.3 7.4 Ensuring operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair/ Service . . . . . . . . . . . . . . . . . . . . . . . .
Foreword 1 Foreword 1.1 Principles These operating instructions: 1.2 • are a part of the following radial blower models F-RER / REL 260 20 to F-RER / REL 620 50. • describe how to use them safely and properly in all life phases. • must be available where the equipment is used. Target group The target group for these instructions is technically trained specialists. 1.3 Supplier documentation and accompanying documents Document Contents No.
Foreword 1.6 Symbols and meaning Symbol Explanation Condition, pre-requisite #### a), b),... Instructions, action Instructions in several steps Results [-> 14] Cross reference with page number Information, note Safety symbol Warns of potential risk of injury Obey all the safety instructions with this symbol in order to avoid injury and death. 1.
Safety 2 Safety The manufacturer is not responsible for damage if you do not follow all of this documentation. 2.1 Warning instruction markings Warning Danger level Consequences if not obeyed DANGER immediately imminent danger Death, severe bodily injury WARNING possible imminent danger Death, severe bodily injury CAUTION possible hazardous situation Slight bodily injury possible hazardous situation Material damage NOTICE 2.
Safety 2.3 Designated use The machine must only be operated in such areas as are described in the operating instructions: 2.4 • only operate the machine in a technically perfect condition • do not operate the machine when it is only partially assembled • the machine must only be operated at an ambient temperature of between 5 and 40°C, the temperatures of the media handled may not exceed 60°C Please contact us for temperatures outside this range.
Safety 2.5 Personal qualifications and training • Ensure that people entrusted with working on the machine have read and understood these operating instructions before starting work, particularly the safety instructions for installation, commissioning, maintenance and inspection work.
Safety 2.8 2.9 Safety instructions for installing, commissioning and maintenance • The operator will ensure that any installation, commissioning and maintenance work is carried out by authorised, qualified specialists who have gained sufficient information by an in-depth study of the operating instructions. • Only work on the machine when it is idle and cannot be switched on again • Ensure that you follow the procedure for decommissioning the machine described in the operating instructions.
Transport, storage and disposal 3 Transport, storage and disposal 3.1 Transportation 3.1.1 Unpack and check the delivery condition a) Unpack the machine on receipt and check for transport damage. b) Notify the manufacturer of transport damage immediately c) Dispose of the packaging in accordance with the local regulations in force. 3.1.2 Lifting and transporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over.
Transport, storage and disposal 3.2 Storage NOTICE Material damage caused by improper storage. Ensure that the storage area meets the following conditions: a) dust free b) vibration free 3.2.1 Ambient conditions for storage Ambient conditions Value Relative humidity 0% to 80% Lagertemperatur -10°C to +60°C The machine must be stored in a dry environment with normal air humidity. It should not be stored for more than 6 months. 3.
Set up and operation 4 Set up and operation 4.1 Setup F-RER (01) F-RER (70) d A A F-RER (40) B1 B1 A1 B f N F-RER O N F-REL F O F E E F F h h Fig. 2 Radial blower F-RER (Clockwise rotation) / F-REL (Counter-clockwise rotation) A Vacuum connection N Data plate A1 Suction O Direction of rotation B Pressure connection d Hose connection B1 Exhaust air connection h Motor cover E Cooling air entry f Mesh F Cooling air exit 12 | www.gd-elmorietschle.
Set up and operation 4.1.1 Data plate 1 2 3 5 4 Bauj./Nr. 09 6 3~ Mot. 2862646 Typ RER 32040 (01) 1016870154 pmax. + 19,5 mbar max. 990 m³/h Y Δ/ 230/400 V ± 10% 2,15/1,25 A 50 Hz EN 60034 S1 2830 min-1 0,55 kW 13 12 11 Fig. 3 Data plate 4.2 10 9 8 7 1 Type/ Size (mechanical version) 2 Year of construction 3 Serial number 4 Motor design 5 Item no.
Installation 5 Installation 5.1 Preparing for installation Check the following points: • • Machine freely accessible from all sides Do not close ventilation grids and holes • Sufficient room for installing and removing pipes and for maintenance work, particularly for installing and dismantling the machine • No external vibration effects • Do not suck any hot exhaust air from other machines into the cooling system. The cooling air inlets (Fig. 2/E) and the cooling air outlets (Fig.
Installation 5.2.1 Connection positions The radial blowers F-RER and F-REL can be operated in 4 different connection positions. Standard version is position 01. F-RER 01 02 03 02 03 04 F-REL 01 04 Fig. 4 Connection positions 5.3 Connecting pipes a) When on vacuum operation connect the suction pipe at (Fig. 2/A) and when on pressure operation connect the pressure pipe at (Fig. 2/B). NOTICE Long and/or small bore pipework should be avoided as this tends to reduce the capacity of the blower.
Installation 5.4 Connecting the motor DANGER Danger of death if the electrical installation has not been done professionally. The electrical installation must only be done by a qualified electrician observing EN 60204. The operating company has to provide the main switch. a) The motor‘s electrical data is given on the data plate (Fig. 2/N) or on the motor data plate. The motors comply with DIN EN 60034 and are in protection class IP 55 and insulation class F.
Commissioning and decommissioning 6 Commissioning and decommissioning 6.1 Commissioning WARNING Improper use May lead to severe or fatal injuries. Therefore be sure to obey the safety instructions. CAUTION Noise emission The highest noise pressure levels measured as per EN ISO 3744 are given in Section 9. When spending a long time in the vicinity of the running machine use ear protectors to avoid permanent damage to your hearing. 6.1.
Commissioning and decommissioning 6.2 Adjusting the capacity of RER/REL To avoid overloading the motor during starting please take note of the following: a) Do not start the radial blower unless it is connected on the pressure or suction side. b) If the air requirement of the system is variable e.g. through valves, taps or variables inlet and/or outlet orifices then these should be set so that maximum capacity is utilised. During start up this condition will result in the highest motor load.
Commissioning and decommissioning 6.3 Decommissioning/ storing Stop the machine a) Switch the machine off. b) If available close the cut off device in the suction and pressure pipe. c) Disconnect the machine from the electricity source. d) Depressurise the machine: Open the pipes slowly. The pressure reduces slowly. e) Remove the pipes and hoses. f) Seal the connections for suction and pressure nozzles using adhesive foil. see also Section 3.2.1, Page 11 6.
Maintenance and repair 7 Maintenance and repair DANGER Danger of death from touching live parts. Before maintenance work disconnect the machine by pressing the main switch or unplugging it and ensure that it cannot be turned on again. NOTICE Capacitor In case of capacitor failure (1 ~ drive) replace the capacitor only with one that has identical rated value. 7.1 Ensuring operational safety Regular maintenance work must be carried out in order to ensure operational safety.
Maintenance and repair 7.3 Repair/ Service a) For on site repair work the motor must be disconnected from the mains by a qualified electrician so that it cannot be started up again accidentally. For repairs use the manufacturer, its branch offices or authorised dealers. Please contact the manufacturer for the address of the service centre responsible for you (see Manufacturer‘s address).
Maintenance and repair 7.4 Spare parts Order spare parts in accordance with the: • Spare parts list: E 750 ➝ F-RER 260 20 - F-RER 620 50 E 751 ➝ F-REL 260 20 - F-REL 620 50 • Download the PDF file http://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ F-Series ➝ Spare Parts • Parts subject to wear and gaskets are indicated separately on the list. • Web site: http://www.service-er.de • Select the type, size and design. NOTICE Fig. 6 Spare parts list (example) Fig.
Malfunctions: Causes and elimination 8 Malfunctions: Causes and elimination Fault Cause Troubleshooting Important Machine is switched off by the motor protection switch Mains voltage/ Frequency does not correspond with the motor data Check by qualified electrician Section 5.
Technical Data 9 Technical Data F-RER / F-REL Sound pressure level (max.
Technical Data You will find more technical data on the data sheets D 750 - D 753 and D 760 - D 763 • Fig.
www.gd-elmorietschle.com er.de@gardnerdenver.com Gardner Denver Schopfheim GmbH Roggenbachstraße 58 79650 Schopfheim · Deutschland Tel. +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
EC - declaration of conformity 2006/42/EC Hereby the manufacturer confirms: Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim that the machine: of the: Radial blower Series: F-REL / F-RER Type: F-REL 260 20, F-REL 260 50, F-REL 320 10, F-REL 320 20, F-REL 320 40, F-REL 320 50, F-REL 350 20, F-REL 350 30, F-REL 350 50, F-REL 400 10, F-REL 400 20, F-REL 400 50, F-REL 440 20, F-REL 440 50, F-REL 440 60, F-REL 470 20, F-REL 530 20, F-REL 530 50, F-REL 620 07, F-REL 620 10, F-REL 620 50 F-RER 26
Safety declaration form for vacuum pumps and components 7.7025.003.17 Page 1 of 1 Gardner Denver Schopfheim GmbH Roggenbachstr. 58, 79650 Schopfheim Phone: +49/(0)7622/392-0 Fax: +49/(0)7622/392-300 Repairs and/or maintenance of vacuum pumps and components will only be carried out if a declaration has been filled in correctly and completely. If not, the repair work cannot be started and delays will result. This declaration must only be filled in and signed by authorised qualified staff. 1.