Edition: 1.12.
Table of contents Table of contents 1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents 7 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.1 7.2 7.3 7.4 Ensuring operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 Changing the oil . . . . . . . . . . . . . . . . . . . .
Foreword 1 Foreword 1.1 Principles These operating instructions: 1.2 • are a part of the following contact free running claw pressure/vacuum pumps, models C-KLR 80 and C-KLR 140. • describe how to use them safely and properly in all life phases. • must be available where the equipment is used. Target group The target group for these instructions is technically trained specialists. 1.3 Zulieferdokumentation und mitgeltende Dokumente Document Contents No.
Foreword 1.6 Symbols and meaning Symbol Explanation Condition, pre-requisite #### a), b),... Instructions, action Instructions in several steps Results [-> 14] Cross reference with page number Information, note Safety symbol Warns of potential risk of injury Obey all the safety instructions with this symbol in order to avoid injury and death. 1.
Safety 2 Safety The manufacturer is not responsible for damage if you do not follow all of this documentation. 2.1 Warning instruction markings Warning Danger level Consequences if not obeyed DANGER immediately imminent danger Death, severe bodily injury WARNING possible imminent danger Death, severe bodily injury CAUTION possible hazardous situation Slight bodily injury possible hazardous situation Material damage NOTICE 2.
Safety 2.3 Designated use The machine must only be operated in such areas as are described in the operating instructions: • only operate the machine in a technically perfect condition • do not operate the machine when it is only partially assembled the machine must only be operated at an ambient temperature and suction temperature of between 5 and 40°C. Please contact us for temperatures outside this range.
Safety 2.5 Personal qualifications and training • Ensure that people entrusted with working on the machine have read and understood these operating instructions before starting work, particularly the safety instructions for installation, commissioning, maintenance and inspection work.
Safety 2.8 2.9 Safety instructions for installing, commissioning and maintenance • The operator will ensure that any installation, commissioning and maintenance work is carried out by authorised, qualified specialists who have gained sufficient information by an in-depth study of the operating instructions. • Only work on the machine when it is idle and cannot be switched on again • Ensure that you follow the procedure for decommissioning the machine described in the operating instructions.
Transport, storage and disposal 3 Transport, storage and disposal 3.1 Transportation 3.1.1 Unpack and check the delivery condition a) Unpack the machine on receipt and check for transport damage. b) Notify the manufacturer of transport damage immediately c) Dispose of the packaging in accordance with the local regulations in force. 3.1.2 Lifting and transporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over.
Transport, storage and disposal 3.2 Storage NOTICE Material damage caused by improper storage. Ensure that the storage area meets the following conditions: a) dust free b) vibration free 3.2.1 Ambient conditions for storage Ambient conditions Value Relative humidity 0% to 80% Storage temperature -10°C to +60°C The machine must be stored in a dry environment with normal air humidity. It should not be stored for more than 6 months. see Info “Machine storage guidelines”, Page 4 3.
Set up and operation 4 Set up and operation 4.1 Setup S1 S ZUV R Q ZBD A B E F E Q P P1 O J M N H F F E F K I Fig.
Set up and operation 4.1.1 Data plate 1 3 2 Bauj./Nr. 09 4 5 3~ Mot. 2843970 Typ KTR 100 (01) 1027630137 +0,60 / -0,60 bar 100 / 120 m³/h EN 60034 S1 5,50/ 6,50 kW 10 1460 / 1745 min-1 9 8 7 6 1 Type/ Size (mechanical version) 2 Year of construction 3 Motor design 4 Serial number 5 Item no. 6 Overpressure / Vacuum 7 Pumping capacity 50 Hz/60 Hz 8 Speed 50 Hz/60 Hz 9 Motor output 50 Hz/60 Hz 10 Operating mode Fig. 3 Data plate (example) 4.
Installation 5 Installation 5.1 Preparing for installation Check the following points: • • Machine freely accessible from all sides Do not close ventilation grids and holes • Sufficient room for installing and removing pipes and for maintenance work, particularly for installing and dismantling the machine • No external vibration effects • Do not suck any hot exhaust air from other machines into the cooling system. The oil filling point (Fig. 2/H), oil sight glass (Fig.
Installation 5.3 Connecting pipes a) Vacuum connection at (Fig. 2/A) and pressure connection at (Fig. 2/B). NOTICE Material damage resulting from the forces and torques of the pipes on the unit being too high. Only screw pipes in by hand. The pumping capacity of the machine is reduced if the suction pipe is too narrow and/or too long. b) Check to ensure the intake line and pressure connection are connected correctly.
Installation 5.5 Filling with lubricating oil a) Fill the lubricating oil (for suitable types see „Maintenance“) for the gear wheels and bearings at the oil filling point (Fig. 2/H) up to the middle of the sight glass (Fig. 2/I). b) Close the oil filling point. 5.6 Connecting the motor DANGER Danger of death if the electrical installation has not been done professionally. The electrical installation must only be done by a qualified electrician observing EN 60204.
Commissioning and decommissioning 6 Commissioning and decommissioning 6.1 Commissioning WARNING Improper use May lead to severe or fatal injuries. Therefore be sure to obey the safety instructions. CAUTION Hot surfaces When the machine is at operating temperature the surface temperatures on the components (Fig. 2/ Q) may go above 70°C. You must avoid touching the hot surfaces (marked with warning plates).
Commissioning and decommissioning 6.1.1 Checking the rotation direction The intended direction of rotation of the drive shaft is shown by the rotary direction arrow (Fig. 2/O) on the motor flange. a) Start the motor briefly (max. two seconds) to check the direction of rotation. When looking at the motor fan, it must rotate anti-clockwise. NOTICE Incorrect direction of rotation Running in reverse for a long time may damage the machine.
Maintenance and repair 7 Maintenance and repair DANGER Danger of death from touching live parts. Before maintenance work disconnect the machine by pressing the main switch or unplugging it and ensure that it cannot be turned on again. WARNING Hot surfaces During maintenance work there is the danger of getting burnt on hot components (Fig. 2/Q) of the machine. Wait for the machine to cool down. 7.
Maintenance and repair 7.2.1 Changing the oil M H K Fig. 4 Changing the oil H Oil filling point I Oil sight glass K Oil discharge point M Oil recommendation plate I NOTICE Always change the oil when the machine is at operating temperature and in an atmospherically ventilated area. If it is not completely emptied the amount that can be refilled is reduced. The waste oil must be disposed of in compliance with the local environmental protection regulations.
Maintenance and repair 7.2.2 Air filtering NOTICE Insufficient maintenance on the air filter The power of the machine lessens and damage may occur to the machine. e s1 f g2 g1 Fig. 5 Suction filter e Filter cartridge for inlet air f Filter cartridgeinterim charging g1 Filter housing cover g2 Suction filter cover s1 Screws The filter cartridges (Fig. 5/e) for intake air and (Fig. 5/f) for interim charging must be cleaned by blowing through from the inside out depending on how dirty they are.
Maintenance and repair 7.2.3 Coupling s4 The coupling sprocket (Fig. 7/k, 8/k)) is subject to wear and must be checked regularly (at least once a year). n2 CAUTION v q m Fig. 7 k To check the coupling switch the motor (Fig. 7/m, 8/m) off and ensure that it cannot be switched on again. C-KLR 80 Undo the screws (Fig. 7/s4) on the motor flange. Remove the motor with the coupling half on the motor side (Fig. 7/q) from the fanhousing (Fig. 7/n2) axially and suspend using a lifting tool.
Maintenance and repair 7.3 Reparatur/ Service a) For on site repair work the motor must be disconnected from the mains by a qualified electrician so that it cannot be started up again accidentally. For repairs use the manufacturer, its branch offices or authorised dealers. Please contact the manufacturer for the address of the service centre responsible for you (see Manufacturer‘s address).
Maintenance and repair 7.4 Spare parts Order spare parts in accordance with the: • Spare parts list : E 883/1 ➝ C-KLR 80 E 883/2 ➝ C-KLR 140 • Download the PDF file: http://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ C-Series ➝ Spare Parts • Parts subject to wear and gaskets are indicated separately on the list. • Web site: http://www.service-er.de • Select the type, size and design. NOTICE Fig. 10 Spare parts list (example) Fig.
Malfunctions: Causes and elimination 8 Malfunctions: Causes and elimination Fault Cause Troubleshooting Important Machine is switched off by the motor protection switch Mains voltage/ Frequency does not correspond with the motor data Check by qualified electrician Section 5.
Malfunctions: Causes and elimination Fault Cause Troubleshooting Important Excess pressure or vacuum not achieved Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated. Section 7.2 Machine gets too hot Ambient or intake temperature is too high Ensure it is being used properly Section 2.3 Cooling air supply is obstructed Check environmental conditions Section 5.1 Clean ventilation slots Section 7.
Technical Data 9 Technical Data C-KLR Sound pressure level (max.
www.gd-elmorietschle.com er.de@gardnerdenver.com Gardner Denver Schopfheim GmbH Roggenbachstraße 58 79650 Schopfheim · Deutschland Tel. +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
EC - declaration of conformity 2006/42/EC Hereby the manufacturer confirms: Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim that the machine: of the: Claw pressure/vacuum pump Series: C-KLR Type: C-KLR 80, C-KLR 85, C-KLR 100, C-KLR 110, C-KLR 115, C-KLR 140 is conform to the regulations of the guideline indicated above.
Safety declaration form for vacuum pumps and components 7.7025.003.17 Page 1 of 1 Gardner Denver Schopfheim GmbH Roggenbachstr. 58, 79650 Schopfheim Phone: +49/(0)7622/392-0 Fax: +49/(0)7622/392-300 Repairs and/or maintenance of vacuum pumps and components will only be carried out if a declaration has been filled in correctly and completely. If not, the repair work cannot be started and delays will result. This declaration must only be filled in and signed by authorised qualified staff. 1.
