Edition: 2.12.
Inhaltsverzeichnis Table of contents 1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inhaltsverzeichnis 7 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7.1 7.2 7.3 7.4 Ensuring operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1 Changing the oil and lubricating . . . . . . . . . . . .
Foreword 1 Foreword 1.1 Principles These operating instructions: 1.2 • are a part of the following contact free running claw compressors, models C-DLR 60, C-DLR 100, C-DLR 120, C-DLR 150, C-DLR 250, C-DLR 300, C-DLR 400 and C-DLR 500. • describe how to use them safely and properly in all life phases. • must be available where the equipment is used. Target group The target group for these instructions is technically trained specialists. 1.
Foreword 1.6 Symbols and meaning Symbol Explanation Condition, pre-requisite #### a), b),... Instructions, action Instructions in several steps Results [-> 14] Cross reference with page number Information, note Safety symbol Warns of potential risk of injury Obey all the safety instructions with this symbol in order to avoid injury and death.. 1.
Safety 2 Safety The manufacturer is not responsible for damage if you do not follow all of this documentation. 2.1 Warning instruction markings Warning Danger level Consequences if not obeyed DANGER immediately imminent danger Death, severe bodily injury WARNING possible imminent danger Death, severe bodily injury CAUTION possible hazardous situation Slight bodily injury possible hazardous situation Material damage NOTICE 2.
Safety 2.3 Designated use The machine must only be operated in such areas as are described in the operating instructions: • only operate the machine in a technically perfect condition • do not operate the machine when it is only partially assembled the machine must only be operated at an ambient temperature and suction temperature of between 5 and 40°C. Please contact us for temperatures outside this range.
Safety 2.5 Personal qualifications and training • Ensure that people entrusted with working on the machine have read and understood these operating instructions before starting work, particularly the safety instructions for installation, commissioning, maintenance and inspection work.
Safety 2.8 2.9 Safety instructions for installing, commissioning and maintenance • The operator will ensure that any installation, commissioning and maintenance work is carried out by authorised, qualified specialists who have gained sufficient information by an in-depth study of the operating instructions. • Only work on the machine when it is idle and cannot be switched on again • Ensure that you follow the procedure for decommissioning the machine described in the operating instructions.
Transport, Lagerung und Entsorgung 3 Transport, storage and disposal 3.1 Transportation 3.1.1 Unpack and check the delivery condition a) Unpack the machine on receipt and check for transport damage. b) Notify the manufacturer of transport damage immediately c) Dispose of the packaging in accordance with the local regulations in force. 3.1.2 Lifting and transporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over.
Transport, Lagerung und Entsorgung 3.2 Storage NOTICE Material damage caused by improper storage. Ensure that the storage area meets the following conditions: a) dust free b) vibration free 3.2.1 Ambient conditions for storage Ambient conditions Value Relative humidity 0% to 80% Lagertemperatur -10°C to +60°C The machine must be stored in a dry environment with normal air humidity. It should not be stored for more than 6 months. see Info “Machine storage guidelines”, Page 4 3.
Transport, storage and disposal 4 Set up and operation 4.1 Setup O D S H A F B E E E F P1 I N K Q M P F I K Fig. 2 C-DLR 60 compressor A Suction M Oil recommendation plate B Pressure connection N Data plate D Safety valve O Rotation direction plate E Cooling air inlet P Drive motor F Cooling air outlet P1 Motor data plate H Oil filling point Q hot surfaces > 70°C I Oil sight glass S Suction filter/ silencer K Oil discharge point 12 | www.gd-elmorietschle.
Transport, storage and disposal P1 P D H F E E B F E F K Z I A N Q M P1 O I Fig. 3 K C-DLR 150 compressor A Suction M Oil recommendation plate B Pressure connection N Data plate D Safety valve O Rotation direction plate E Cooling air inlet P Drive motor F Cooling air outlet P1 Motor data plate H Oil filling point Q hot surfaces > 70°C I Oil sight glass Z Intake silencer K Oil discharge point www.gd-elmorietschle.
Transport, storage and disposal O Z P E H E F B E A P1 D Q I K Fig. 4 C-DLR 300 compressor A Suction I Oil sight glass B Pressure connection K Oil discharge point D Safety valve P Drive motor E Cooling air inlet P1 Motor data plate F Cooling air outlet Q hot surfaces > 70°C H Oil filling point Z Intake silencer 1 Type/ Size (mechanical version) 2 Year of construction 3 Motor design 4 Serial number 5 Item no.
Transport, storage and disposal 4.2 Description The C-DLR range has a connecting thread on the pressure side and an intake silencer on the suction side. With the C-DLR 60 the incoming air is cleaned by a filter cartridge. The C-DLR 100-500 have a micro filter on the suction side. The ZEPHYR C-DLR is a double shaft rotary piston compressor in which the claws roll off against each other contact free and dry. The counter-rotating claw rotors are synchronised by a gear pair in the gearbox.
Installation 5 Installation 5.1 Preparing for installation Check the following points: • • • • • Machine freely accessible from all sides Do not close ventilation grids and holes Sufficient room for installing and removing pipes and for maintenance work, particularly for installing and dismantling the machine No external vibration effects Do not suck any hot exhaust air from other machines into the cooling system. The oil filling point (Fig. 2/H... 4/H), oil sight glasses (Fig. 2/I...
Installation 5.3 Connecting pipes a) Pressure connection at (Fig. 2/B... 4/B). NOTICE Material damage resulting from the forces and torques of the pipes on the unit being too high. Only screw pipes in by hand. The compressor volume flow is reduced if the pressure pipe is too narrow and/or too long. b) Check to ensure the pressure line is connected correctly.
Installation 5.5 Filling with lubricating oil a) Fill the lubricating oil (for suitable types see “Maintenance”) for the gear wheels and oil filling point (Fig. 3/H) up to the middle of the sight glasses (Fig. 3/I). b) Close the oil filling point. 5.6 Connecting the motor DANGER Danger of death if the electrical installation has not been done professionally. The electrical installation must only be done by a qualified electrician observing EN 60204. The operating company has to provide the main switch.
Commissioning and decommissioning 6 Commissioning and decommissioning 6.1 Commissioning WARNING Improper use May lead to severe or fatal injuries. Therefore be sure to obey the safety instructions. CAUTION Hot surfaces When the machine is at operating temperature the surface temperatures on the components (Fig. 2/Q... 4/Q) may go above 70°C. You must avoid touching the hot surfaces (marked with warning plates).
Commissioning and decommissioning 6.1.1 Checking the rotation direction The intended direction of rotation of the drive shaft is shown by the rotary direction arrow (Fig. 2/O... 4/O) on the motor flange. a) Start the motor briefly (max. two seconds) to check the direction of rotation. When looking at the motor fan, it must rotate anti-clockwise. NOTICE Incorrect direction of rotation Running in reverse for a long time may damage the machine.
Maintenance and repair 7 Maintenance and repair DANGER Danger of death from touching live parts. Before maintenance work disconnect the machine by pressing the main switch or unplugging it and ensure that it cannot be turned on again. WARNING Hot surfaces During maintenance work there is the danger of getting burnt on hot components (Fig. 2/Q... 4/Q) of the machine. Wait for the machine to cool down. 7.
Maintenance and repair 7.2.1 Changing the oil and lubricating H I Fig. 6 Changing the oil M K Changing the oil: H Oil filling point NOTICE I Oil sight glass K Oil discharge point M Oil recommendation plate Always change the oil when the machine is at operating temperature and in an atmospherically ventilated area. If it is not completely emptied the amount that can be refilled is reduced. The waste oil must be disposed of in compliance with the local environmental protection regulations.
Maintenance and repair H Fig. 7 Lubrication H Oil filling point I Oil sight glass K Oil discharge point L Grease nipple M1 Lubrication plate KI L M1 L Lubrication: The bearings on the C-DLR 400 / 500 must be lubricated with 30 g of grease every 5,000 operating hours or after no more than 2 years 30 g Fett (see the two grease nipples (Fig. 7/L)). We recommend Klüber PETAMO GY 193 or other similar greases (see lubrication plate (Fig. 7/M1)).
Maintenance and repair 7.2.2 Air filtering f2 NOTICE Insufficient maintenance on the air filter The power of the machine lessens and damage may occur to the machine. Suction filter (C-DLR 60, 100 / 120 (09) The filter cartridge (Fig. 8/f2) for the suction filter (Fig. 2/s) must be cleaned monthly or more often depending on the level of contamination by purging from the inside outwards. In spite of cleaning the filter its separation efficiency will continue to deteriorate.
Maintenance and repair 7.2.3 Coupling The coupling sprocket (Fig. 10/k, 11/k)) is subject to wear and must be checked regularly (at least once a year). q k s4 CAUTION n1 Defective coupling sprocket. Defective sprockets may lead to the rotor shaft breaking. m Fig. 10 To check the coupling switch the motor (Fig. 10/m, 11/m) off and ensure that it cannot be switched on again. C-DLR 60 Undo the screws (Fig. 10/s4) on the housing flange (Fig. 10/n1) .
Maintenance and repair 7.3 Repair/ Service a) For on site repair work the motor must be disconnected from the mains by a qualified electrician so that it cannot be started up again accidentally. For repairs use the manufacturer, its branch offices or authorised dealers. Please contact the manufacturer for the address of the service centre responsible for you (see Manufacturer‘s address).
Maintenance and repair 7.4 Spare parts Order spare parts in accordance with the: Fig. 13 Spare parts list (example) • Spare parts list E 881/1 ➝ C-DLR 100 / 250 / 300 E 881/2 ➝ C-DLR 400 / 500 E 881/3 ➝ C-DLR 60 E 881/4 ➝ C-DLR 150 • Download the PDF file: http://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ C-Series ➝ Spare Parts • Parts subject to wear and gaskets are indicated separately on the list • Web site: http://www.service-er.de • Select the type, size and design.
Malfunctions: Causes and elimination 8 Malfunctions: Causes and elimination Fault Cause Troubleshooting Important Machine is switched off by the motor protection switch Mains voltage/ Frequency does not correspond with the motor data Check by qualified electrician Section 5.
Malfunctions: Causes and elimination Fault Cause Troubleshooting Important Final pressure (max. excess pressure) has not been reached Machine or system leaking Check the pipework and screw connections for leaks and to ensure that they are firmly seated. Section 7.2 Driving power selection too low Use next largest motor output Data sheet D 361 Ambient or intake temperature is too high Ensure it is being used properly Section 2.
Technical Data 9 Technical Data C-DLR Sound pressure level (max.
Technical Data You will find more technical data on the data sheet D 881 • Download the PDF file: D 881 ➝ C-DLR 60 - C-DLR 500 • Download the PDF file: http://www.gd-elmorietschle.com ➝ Downloads ➝ Product Documents ➝ C-Series ➝ Data Sheets NOTICE Subject to technical changes. Fig. 15 Data sheet (example) www.gd-elmorietschle.
www.gd-elmorietschle.com er.de@gardnerdenver.com Gardner Denver Schopfheim GmbH Roggenbachstraße 58 79650 Schopfheim · Deutschland Tel. +49 7622 392-0 Fax +49 7622 392-300 Elmo Rietschle is a brand of Gardner Denver‘s Industrial Products Division and part of Blower Operations.
EC - declaration of conformity 2006/42/EC Hereby the manufacturer confirms: Gardner Denver Schopfheim GmbH Postfach 1260 D-79642 Schopfheim that the machine: of the: Claw compressor Series: C-DLR Type: C-DLR 60, C-DLR 100, C-DLR 120, C-DLR 150, C-DLR 250, C-DLR 300, C-DLR 400, C-DLR 500 is conform to the regulations of the guideline indicated above.
Safety declaration form for vacuum pumps and components 7.7025.003.17 Page 1 of 1 Gardner Denver Schopfheim GmbH Roggenbachstr. 58, 79650 Schopfheim Phone: +49/(0)7622/392-0 Fax: +49/(0)7622/392-300 Repairs and/or maintenance of vacuum pumps and components will only be carried out if a declaration has been filled in correctly and completely. If not, the repair work cannot be started and delays will result. This declaration must only be filled in and signed by authorised qualified staff. 1.
