Product Manual

6.10
Maintenance
Problem Cause Solution (go sequentially)
High oil carry-over
High oil level
Drain excess oil and maintain the recommended oil
level.
Oil is milky Replace oil and maintain the recommended level.
Scavenge return line tube clogged
Remove and clean the clogged scavenge return line
tube.
Replace the internal pipe.
High discharge oil temperature (DOT) Refer to the diagnosis procedure for high DOT.
Improper grade of oil Use ELGi recommended air lube oil.
Separator punctured/collapsed Replace with a new separator.
Separator element bonding ruptured Replace with a new separator.
Compressor runs at lower pressure than
normal.
1) Use a suitable higher capacity compressor or match
demand to compressor capacity.
Compressor runs at lower pressure than
normal.
2) Arrest all line leakages.
Minimum pressure valve (MPV) opens
earlier than the specified opening pressure
of 65 psi g (4.5 bar).
Replace MPV kit/assembly.
Neuron microcontroller pressure settings:
1) Unload pressure set value is above
specification.
2) High tank pressure set value is below
Check and correct unload pressure and high tank
pressure values in the Neuron micro-controller.
1) Check and replace the intake valve kit if required.
Intake valve malfunction
2) Check the solenoid valve and clean or replace if
required.
High tank pressure
Intake valve malfunction 3) Check and replace the actuator kit if required.
BDV malfunction
Check/replace.
Open the outlet ball valve.
Check the solenoid valve and clean or replace if
required.
Neuron microcontroller malfunction Replace the Neuron microcontroller.
Pressure transmitter malfunction Replace the pressure transmitter.
MPV stuck up (check with pressure gauge in
AOS tank )
Replace the MPV kit.
Separator element choked Replace the separator element.
Pressure transmitter malfunction Replace pressure transmitter
MPV stuck up (check with pressure gauge in
AOS tank )
Replace MPV kit.
Separator element choked
Replace separator element