The most important thing we build is trust. Cobham SATCOM TracStar Antenna Control System Advanced VSAT Operations Guide Version 4.1 TracStar Systems, Inc. dba Cobham SATCOM 1551 College Park Business Center Road • Orlando, FL • 32804 Ph: 407-650-9054 • Fax: 407-650-9086 • www.cobham.com/satcom !! CAUTION !! Antennas are typically shipped fully configured for a network. Changing data in the antenna controller may render the antenna inoperable. Change controller settings with caution.
TracStar Controller Menu Grid Powerup Please Wait Monitor Check Please Wait Rev 2.6x Motorized Drive Feed ONLY 1.3 POL Loading Please Wait 1.4 GPS 1.5 Compass Rev 2.2x 1.1 Set Ref Satellite 1.2 Set Data Satellite 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 3.0 Tech Setup 3.1 Set Option 3.2 Set Test 1.0 Ready Page 3.6 Az Stow 4.0 Diagnostic 3.7 Geographical Area 4.A Axis Angles 4.B Factory Only 4.F Position Data 4.G GPS Data 1.3 GPS 2.3 Ref Sat 3.3 Level/Motor 1.4 Compass 2.
Data Is Subject To Change Without Notice This document is supplied as and intended to be a reference document for TracStar Systems product users. The document is periodically updated and may contain data that does not apply to a user’s specific product or is obsolete. If questions exist regarding the applicability of the data relative to your product, contact TracStar Technical Support. This manual and its contents are considered proprietary intellectual property of TracStar Systems, Inc.
Table of Contents QUICK START USER GUIDE Using the Antenna Content Information Using the Manual BASIC Theory of Operation DirectPointTM Theory of Operation IFL Cable Connections Antenna Setup Options 1. Quick Setup Reference – Known Reference Satellites - CONUS 2. Quick Setup Reference – Known Reference Satellites – NON CONUS 3. Quick Setup - From a Script 4.
Table of Contents (cont.
QUICK START USER GUIDE IFL (Inter Facility Link Cable) IDU ODU BUC GPS COMPASS LNB WHAT TO EXPECT TX – (RED) P E D E S T A L ACU ANT MOD PC IDD 50-60 Hz 110-220V AC Single Phase Controller / Power BASE SAT MODEM TX SERIAL RX PWR LAN EQUIPMENT DISPLAY UNIT The antenna has a self-calibration and startup routine. User intervention is not required after the initiation of this process.
Using the Antenna The TracStar control system is resident on the antenna. No data is stored in the controller’s ACU (Antenna Control Unit). The Indoor Display (IDD) with the ‘Blue Box’ or the 1RU controller interface serve as I/O devices for the user’s antenna system. NOTE: The IDD unit (or handheld display) was primarily designed to be used indoors in place of the ACU if there is a need for remote control or monitoring of the system.
Content Information 1. Basic Connectivity Information 2. Basic Theory of Operation 3. Antenna Setup Options 4. Antenna Operations and Display Unit Instructions 5.
Using the Manual IMPORTANT Arrow 1x Main 2x Identifies information that TracStar feels is important for product operation. Represents ACU navigational instruction, which means: [n]x = Number of times to press the ACU button to access a specific Display Page. For example, “Main 2x” means press the Main button two times to display the Tech Setup page.
BASIC Theory of Operation Antenna Description Three axis, polarization over elevation over azimuth Configurable for operation on most satellites Designed for simple operation, performs precise antenna to satellite alignment with the push of a button or a switch Pedestal Description: High precision motors with optical encoders Very low backlash drive system Each antenna is fully integrated with GPS Compass DVB Receiver Base level sensor Antenna Control System with User Inter
Theory of Operation Antenna Description DirectPointTM technology closely couples with the satellite modem, thus enhancing the satellite acquisition accuracy and reducing the startup time. The antenna goes directly to the data satellite and, using enhanced communications capability with intelligent modems, is able to acquire, lock, and peak on the specific satellite without the traditional prealignment (reference satellite) stage.
IFL Cable Connections There are two different types of coaxial connectors on the IFL cables. The cable connecting to the antenna is shown below. The two-piece connection allows for the O-ring seal in the smaller nut to be placed on the F-type connector first. Once the cable is connected, the smaller nut is tightened against the cable end allowing the Oring to provide a moisture proof seal.
Antenna Setup Options 1. Quick Setup This setup is performed for an antenna system to be used in a geographical region for the first time. The user has known Reference Satellite information. The user does not have Reference Satellite frequencies. 2. Quick Setup Reference from Script This setup is performed for an antenna system to be used in a geographical region for the first time.
1. Quick Setup Reference – Known Reference Satellites - CONUS IMPORTANT NOTE: The factory default setting for Reference Satellite is AUTO. The system will select a reference satellite that is optimum for your GPS position. Locate the antenna so that it has an unobstructed view of the orbital arc. Step Function Action Display Page 1. Power up antenna Turn on power at ACU READY 2. Set Code (enables editing) (Page 3.
2. Quick Setup Reference – Known Reference Satellites – NON CONUS Step Function Action Display Page 1. Power up antenna Turn on power at ACU READY 2. Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP,[Code 0] Tech Setup [CODE 13] READY 3. Clear existing satellite data. (Page 3.2) From READY page Main 2x Arrow 2x + or – to Enter + Enter READY TECH SETUP [Code 13] SET TEST, [NONE] [CLEAR REF DATA] [CANCEL] [RUN NOW] READY 4.
3. Quick Setup - From a Script Step Function Action Display Page 1. Power up antenna Turn on power at ACU READY 2. Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, ENTER Main 2x READY TECH SETUP [Code 0] Tech Setup [CODE 13] READY 3. Clear existing satellite data. (Page 3.2) From READY page Main 2x Arrow 2x + or – to ENTER + ENTER READY TECH SETUP [Code 13] SET TEST, [NONE] [CLEAR REF DATA] [cancel] [RUN NOW] READY 4. Input reference satellite parameters (Page 2.
4. Quick Setup - SkyScan Step Function Action Display Page 1. Power up antenna Turn on power at ACU READY 2. Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP, [Code 0] Tech Setup, [CODE 13] NOTE: Locate the antenna so that it has an unobstructed view of the orbital arc. 3. Clear existing satellite data. (Page 3.
User Manual Data Presentation and ACU Operation READY: ( +UP -DN) IDLE SAT A @ 127 IMPORTANT Powerup Please Wait Monitor Check Please Wait Loading Please Wait Rev 2.6x Motorized Drive Feed ONLY 1.3 POL Rev 2.2x 1.3 GPS 1.1 Set Ref Satellite 1.2 Set Data Satellite 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 3.0 Tech Setup 3.1 Set Option 3.2 Set Test 3.3 Level/Motor 3.6 Az Stow 3.7 Geographical Area 3.8 LNB Gain 4.B Factory Only 4.C Modem 1.0 Ready Page 4.0 Diagnostic 4.
TracStar Controller Display and Layout Powerup Please Wait Monitor Check Please Wait Loading Please Wait 1.1 Set Ref Satellite 1.0 Ready Page 1.2 Set Data Satellite 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 3.0 Tech Setup 3.1 Set Option 3.2 Set Test 3.6 Az Stow 4.0 Diagnostic 4.A Axis Angles 4.F Position Data READY: ( +UP -DN) IDLE SAT A @ 127 Rev 2.6x Motorized Drive Feed ONLY 1.3 POL Rev 2.2x 1.3 GPS 2.3 Ref Sat 3.3 Level/Motor 3.7 Geographical Area 3.8 LNB Gain 4.
1.0 READY PAGE READY is the main or default page and displays once the system is powered up. It displays the selected satellite and orbital position in degrees longitude (positive degrees = West longitude; “-” or negative degrees = East longitude). READY: ( +UP -DN) IDLE SAT A @ 127 Powerup Please Wait 1.2 & 1.8M Motor Drive Feed ONLY 1.4 GPS 1.3 POL Monitor Check Please Wait Loading Please Wait 1.5 Compass To activate the system: Turn on power to the TracStar Power Supply. 1.
1.
DirectPoint – Typical Acquisition Process NOTE: A reference satellite is not used with the DirectPoint acquisition process. To engage the DirectPoint mode, the modem must be capable of two-way communication with the TracStar controller and a console cable must be connected between the modem and the controller and the controller LOCK Word must be set to 10000*. DirectPoint is typically preset at the factory if shipped with a DirectPoint capable modem.
1.1 Set Reference Satellite SetREF Xd AUTO Yd 110.0 SetREF The antenna system uses a reference satellite as part of the acquisition process. The Set Reference Satellite page allows the user to select up to two preprogrammed reference satellites from a stored library. The RefX is the primary and the RefY is the secondary. The secondary reference satellite will be used in case the primary satellite cannot be found, for example, signal blockage. Xd AUTO Yd 110.
1.1 Set Reference Satellite (con’t) Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13 Enter Main 2x READY TECH SETUP Tech Setup CODE 13 Set Reference Page (Page 1.1) From Ready Page: Arrow 1x SetREF X[XXX.X] Y XXX.X Reference X is the primary reference satellite. Select the appropriate reference satellite from the library. Factory default is AUTO for USAdvb only. + or – then Enter SetREF [XXX.X] Y [XXX.
1.2 Select Data Satellite SELECT DATA [SAT A] A [ xxx.x] B[yyy.y] SELECT DATA [SatA] A [XXX.X] B[ XXX.X] The Set Data Satellite page allows the user to select the communications satellite of interest. The user can select up to two preprogrammed data satellites, SatA and SatB. The user can program the desired satellite by entering the orbital position in degrees longitude. PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page 1.1 Set Ref Satellite 1.
1.2 Select Data Satellite (con’t) Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 Set Satellite Page (Page 1.2) From Ready Page: Arrow 2x SELECT DATA [SatA] A XXX.X B XXX.X When SatA is flashing, the antenna will acquire SatA. The orbital position for SatA is shown on the bottom row as well as on the READY page. Press ENTER to select SatA, or press + to change to SatB , then press ENTER.
1.3 Polarity POLARITY VertDN ReUSE Freq POLARITY ReUSE Freq VertDN PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page 1.1 Set Ref Satellite 1.2 Set Data Satellite 1.3 Polarity 1.4 GPS Applies to Rev 2.6x or greater SW only (motorized feed assembly ONLY.) Is not viewable with other antennas. The user is allowed to change the polarization of the receive frequency.
1.3 POLARITY (con’t) Description Action Display Polarity Page (Page 1.3) FOR TracStar1200 and 1800 ANTENNAS ONLY From Ready Page: Arrow 3x POLARITY [VertDN] After the code is entered, the word VertDN is flashing. The user can now manually input the desired polarity, VertDN or HorzDN. + or – then Enter POLARITY [VertDN] ReUSE Freq is now flashing. The user can now manually select the ReUSE or ReSCAN options.
1.4 Manual GPS Input GPS NORMAL GPS NORMAL PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page 1.1 Set Ref Satellite 1.2 Set Data Satellite 1.3 Polarity 1.3 GPS 1.4 GPS • The antenna system has an integrated GPS to aid in satellite acquisition. • The Manual GPS page allows the user to select between the built in GPS (default) or manually input GPS coordinates in case the GPS is unavailable. Power cycling the unit resets to default conditions. 1.
1.4 Manual GPS Input (con’t) Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 GPS Normal Page (Page 1.4) From Ready Page: Arrow 4x GPS [NORMAL] After the code is entered, the word NORMAL is flashing. The user can now manually input the GPS coordinates. + or – then Enter GPS [NORMAL] MAN is now flashing, press ENTER to step to the latitude input. Enter Gps[MAN] LATXXX.XX LONG XXX.
1.5 Manual Compass Input COMPASS NORMAL COMPASS NORMAL PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page 1.1 Set Ref Satellite 1.2 Set Data Satellite 1.3 Polarity 1.4 GPS 1.5 Compass 1.5 Compass The antenna system has an integrated compass to aid in satellite acquisition. The Manual Compass page allows the user to provide the antenna with a north or south heading in case the compass is unavailable or heavily influenced by external magnetic fields.
1.5 Manual Compass Input (con’t) Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13 Enter Main 2x READY TECH SETUP Tech Setup CODE 13 COMPASS Page (Page 1.5) From Ready Page: Arrow 5x COMPASS [NORMAL] After the code is entered, the word NORMAL is flashing. Press + or – to change to Manual input, then ENTER.
2.0 USER SETUP PAGE USER SETUP # 0 Ver vwxy.Z USER SETUP Powerup Please Wait Monitor Check Please Wait == > #XXXXX Ver 1.234Z Loading Please Wait 1.0 Ready Page 2.0 User Setup 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 2.3 Ref Sat 2.4 VS / Lock USER SETUP contains several interactive and setup pages including antenna jog control and satellite parameter setup. The antenna serial number and the software version are shown on the bottom line.
2.1 Jog Jog [FAST] A xxx.x A 0 E0 ss 0 Jog [FAST] A 0 Powerup Please Wait Monitor Check Please Wait Loading Please Wait 2.1 Jog Page 2.1 Jog Page 2.2 Satellite Parameter 2.3 Ref Sat 2.4 VS / Lock ss 0 Jog control enables the user to manually position the antenna in the azimuth, elevation and polarization axes. The jog step increment is flashing. Press + to select FAST (1 Degree steps) or SLOW (0.1 Degree steps) jog increments. Press 1.0 Ready Page 2.0 User Setup E 0 A xxx.x 2.
2.1 Jog (con’t) Description Action Display Jog Page (Page 2.1) From Ready Page: Main 1x Arrow 1x Jog FAST A XXX.XX Jog Position is now flashing. The user can select FAST or SLOW jog increments. Fast=1.0 degree/step Slow = 0.1 degree per step + or – then Enter Jog FAST A XXX.XX The azimuth position is now flashing. The user can jog the antenna by pressing + for clockwise and – for counterclockwise. + or – then Enter Jog FAST 1.0 ENT [A 0] E 0 P 0 Now the elevation position is flashing.
2.2 Satellite Parameters SatA f 10799, 11857 0 119.0 sr 28 SatAf10799,11857 0 Powerup Please Wait Monitor Check Please Wait Loading Please Wait sr28 The Satellite Parameters page allows the user to view or edit the frequencies used to acquire the communications satellite. 1.0 Ready Page 2.0 User Setup 119.0 2.1 Jog Page 2.2 Satellite Parameter 2.2 Satellite Parameters 2.3 Ref Sat 2.4 VS / Lock 2.
2.2 Satellite Parameters (con’t) Description Action Display Satellite Parameters Page (Page 2.2) From Ready Page: Main 1x Arrow 2x SatAf10799, 10799 [0] 119 sr28 The user can toggle between SatA and SatB. To change to SatB, press + to switch to SatB. To change from SatB to SatA, press -. The orbital position of the selected satellite is displayed on the bottom row.
2.3 Reference Satellite Rs f11000, 110.0d 11000 SS [Rs] f10799, 10799 110.0 usdvb Powerup Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 2.3 Ref Satellite 2.3 Rs 2.4 VS / Lock The Reference Satellite page provides access to the available reference satellites so the user can: Enter Reference Satellites Delete Reference Satellites Edit parameters Up to 12 reference satellites can be stored. 2.
2.3 Reference Satellite (con’t) Description Action Display Reference Satellite Page (Page 2.3) From Ready Page: Main 1x Arrow 3x [Rs1] f10799,10799 XXX.X USDvB The user can enter/edit the reference satellites from this page. When [RSX] is flashing the user can step to the next reference satellite with + or -. There can be up to 12 Reference Satellites stored. Select the desired Ref satellite number then Enter. + or – then Enter [RsX] f10799,10799 XXX.
2.3 Reference Satellite (con’t) Description Action Display The backup frequency is now flashing. Use + or – to set the desired frequency or set to 10799 as default, then Enter. The default will be automatically updated when the frequency scan is run (para. 3.2 Set Test) + or – then Enter Rs2 f10799,[10799] XXX.X USDvB The user can select a scan method that uses signal strength (SS) or frequency (Freq) or USDvB to acquire the Reference Satellite. + or – then Enter Rs2 f10799, 10799 XXX.
2.4 VS/Lock Methods vs 6.00 LOCK ELfix Y 1022 VS 6.00 Lock Powerup Please Wait Monitor Check Please Wait Loading Please Wait This page gives the user the ability to: Change between SatA and SatB satellites without initiating a new acquisition sequence, i.e., skip the compass and reference satellite scan functions. The antenna will move directly between SatA and SatB Set the Lock Method Word 1.0 Ready Page 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 2.3 Ref Sat 2.4 VS / Lock 2.
2.4 Peak/Lock Method (con’t) Description Action Display The Lock Word sets the criteria by which the antenna identifies satellites. The choices are to use a transponder/carrier frequency or by signal strength. By modifying the Lock Word, certain conditions are set and must be met for the antenna to lock. + or – then Enter Peak ST El fix Y [Lock 1022] Note: The following are valid lock words. 1233, 1133, 1036, 1022, 1032, 1023, 1222, 1233,1232,1223.
Peak ST VS 6.00 ELfix Y Lock 1022 0 1= DirectPoint Mode All Other parameters must be “0” 1 2.
3.0 TECH SETUP PAGE ACU Display Layout TECH SETUP Code 0 --> Code 0 Powerup Please Wait Monitor Check Please Wait TECH SETUP Rev 2.6x Motorized Drive Feed ONLY 1.3 POL Loading Please Wait Rev 2.2x 1.3 GPS 1.4 GPS 1.5 Compass TECH SETUP contains several interactive setup pages and the ability to enable/disable various sensors and motor drives. This page is password-protected to prevent inadvertent or undesirable changes. The user must press + to Code 13 and then ENTER to edit these pages. 1.
3.0 TECH SETUP (con’t) Description Set Code (enables editing) (Page 3.
3.1 Set Option SET OPTION OPTION 0 SET OPTION [OPTION 0] PowerUp Please Wait Monitor Check Please Wait Loading Please Wait Set Option is occasionally used for special functions by factory personnel. 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 3.1 Set Option 3.2 Self Test 3.3 Level / Axix Disable 3.7 Geographical Area 3.8 LNB Gain 3.1 Set Option 3.6 Az Stow 3.4 Modem / Antenna 3.5 Move/RF Safe !! CAUTION !! Antennas are typically shipped fully configured for a network.
3.2 Set Test SET TEST NONE SET TEST [NONE] There are several function available to the user in Set Test. Press the + key to select the desired function. PowerUp Please Wait Monitor Check Please Wait Loading Please Wait NOTE: The following tests do not have input parameters. They are either RUN or NOT RUN as a standard factory setup under the direction of factory personnel. 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 3.1 Set Option 3.2 Set Test 3.6 Az Stow 4.0 Diagnostic 3.2 Set Test 3.
3.2 Set Test Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 READY Set Test Page (Page 3.
3.3 Level/Motor Control Page LEVEL [ON] Az PL NOR GYRO OFF EL NOR LEVEL [ON] Az PL NOR GYRO OFF El NOR PowerUp Please Wait Monitor Check Please Wait Loading Please Wait This page gives the user the ability to turn off the base level sensor and the azimuth, elevation and polarization motors. This would normally only be performed in a troubleshooting application. The GYRO option is not applicable to this antenna. Default setting is OFF. 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 3.
3.3 Level/Motor Control (con’t) Description Action Display BLUE indicates default setting Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 READY Level / Motor Control Page (Page 3.3) From Ready Page: Main 2x Arrow 3x LEVEL [ON/OFF] Az PLNOR GYRO OFF EL NOR The user can turn the base level sensor off, this would only be done during a maintenance or troubleshooting activity. MAY CAUSE ANTENNA ACQUISITION FAILURE.
3.4 Select Modem/Antenna/Pol MODEM [XXXXXXXX] 2.2x SW – PNor / Prev 2.6x SW – Motor Feed Ant 96 PNOR Modem [XXXXXXX] Ant 1.2SE VertDN PowerUp Please Wait Monitor Check Please Wait Loading Please Wait The antenna has a serial interface for communications to selected modem types. The antenna can provide GPS information over this port. Press the + or – key to scroll through the pre-programmed modem models, make a selection and press ENTER. On the TracStar1200 (1.
3.4 Select Modem/Antenna/Pol (con’t) Description Set Code (enables editing) (Page 3.0) Display Action From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 READY Select Modem / Antenna Page (Page 3.
3.5 Move/RF_SAFE MoveSAFE EL 3.00 Move[SAFE] RF_SAFE RF_ SAFE EL 3.00 STOW_EN Stow EN There are several safety features built into the antenna: MOVE SAFE prevents any azimuth motion including jog commands below a pre-set elevation angle. This is to prevent jogging the antenna at too low of angles and possibility causing a mechanical interference. RF SAFE provides a Transmit Inhibit feature.
3.5 MOVE/RF_SAFE (con’t) Description Action Display BLUE indicates default setting Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 Move/RF/Stow Safe Page (Page 3.5) From Ready Page: Main 2x Arrow 5x Move [SAFE/ANY!] RF SAFE EL 3.00 Stow EN Move [SAFE] prevents azimuth axis motion including jog commands below this pre-set limit to prevent accidental mechanical interference. Move [ANY] will disable the SAFE mode.
3.6 Azimuth Stow/External Switch AZ [Stow 0.25] Ext EN AZ [Stow 0.25] Ext EN PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page The AZIMUTH STOW setting provides the offset for the angular distance from the azimuth reference switch to the desired azimuth stow position. The Enable/Disable setting enables or disables the optional start/stow switch that is located on the antenna. 2.0 User Setup 3.0 Tech Setup 3.6 Az Stow 3.1 Set Option 3.2 Set Test 3.
3.6 Azimuth Stow Setting Description Action Display BLUE indicates default setting Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 READY Azimuth Stow / External Switch Page (Page 3.6) From Ready Page: Main 2x Arrow 6x AZ [Stow 0.25] Ext EN The azimuth stow setting determines the offset for the angular distance from the azimuth axis reference switch to the desired azimuth stow position. + or – will change the angle.
3.7 USAdvb [usadvb] LO 10.75 Fb L 11.2 / H 11.7 [usadvb] LO 10.75 Fb L 11.2/H 11.7 The LNB Setup page allows the user to: PowerUp Please Wait Monitor Check Please Wait Loading Please Wait Select the region of the world that the antenna is located in 1.0 Ready Page Input the local oscillator frequency of the LNB in use 2.0 User Setup Input the receive frequency band corresponding to the frequency band and LNB in use. 3.0 Tech Setup 3.1 Set Option 3.6 Az Stow 3.7 USAdvb 4.
3.7 USAdvb Description Action Display BLUE indicates default setting Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 LNB Setup Page (Page 3.7) From Ready Page: Main 2x Arrow 7x [USAdvb] LO 10.75 Fb L 11.2/H 11.7 The antenna must be set to USA, USAdvb, Mid East or Europe. Press + to edit then Enter. + or - then Enter [USAdvb] LO 10.75 Fb L 11.2/H 11.
3.8 LNB GAIN LNB Offset 0 [GAIN 100] XXX LNB [GAIN Offset 0 100] XXX PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page The LNB Gain page allows the user to: 2.0 User Setup 3.0 Tech Setup 3.1 Set Option 3.2 Set Test 3.3 Level/Motor 3.6 Az Stow 3.7 Geograph-ical Area 3.8 LNB Gain 3.8 LNB Gain 3.4 Modem/ Antenna 3.5 Move//RF Safe Adjust the gain of the LNB as seen by the antenna controller’s built in signal strength measurement (SS).
3.8 LNB GAIN Description Action Display BLUE indicates default setting Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 LNB GAIN Page (Page 3.
4.0 DIAGNOSTICS PAGE DIAG NoLOG St XX ss XX yyy DIAG No LOG ==> St XX ssXX YYY PowerUp Please Wait The Diagnostics section includes information on antenna pointing angles, level sensor readings, GPS data and the ability to set correction factors for the three axes. “No LOG” and “LOG try” are messages unique to Idirect Series Modems requiring a log-in process. St XX indicates the tracking state of the antenna. ssXX composite signal strength. YYY is tuned signal strength.
4.A Axis Angles DIAG no RX St XX ss XX YYY A 246.00 E 28.70 Ap 44.6 Ep 27.77 PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page The DIAGNOSTICS A page indicates the azimuth and elevation angles of the antenna. The top row shows the antenna Az and El angles relative to the earth (azimuth only valid after lock on) The second row Ap and Ep indicate the Az and El angle relative to the pedestal coordinates, i.e., the azimuth stow angle is zero degrees.
4.B B Page PowerUp Please Wait Monitor Check Please Wait B B PL XX. XX Loading Please Wait 11.78 11.78 PL XX.XX 1.0 Ready Page 2.0 User Setup The DIAGNOSTICS B page displays: 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR 4.B POL idSNR Pol GPS4.GData 4.F Position Data 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.K SFE / SFR 4.O Az>EncSF 4.P Az>psf 4.Q El>EncSF 4.L azEr 4.M elEr 4.N plEr 4.R El>psf 4.S Pl>EncSF 4.
4.C C Page PowerUp Please Wait Monitor Check Please Wait Communications Communications From modem - NONE Loading Please Wait from modem-NONE 1.0 Ready Page 2.0 User Setup The DIAGNOSTICS C page displays modem messages when connected to modems capable of two-way communication with the TracStar controller only. 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.
4.D Scan Hits D 2125082 0 0 0 2125082 0000000 0 0 0 0 0000000 0000000 PowerUp Please Wait Monitor Check Please Wait Loading Please Wait The DIAGNOSTICS D page indicates satellites that were “seen” during the acquisition and alignment of the antenna. Each of the four groups of seven digits is as follows: 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 4.
4.E Tilt Angles Eba -.8 Rga 1.4 Afx 0.3 Rfx 2.2 Eba 0.8 Afx 0.3 Elv 4.0 Afx1.7 Rba 1.4 Rfx 2.2 Rlv 1.5 Rfx 1.4 PowerUp Please Wait Monitor Check Please Wait Loading Please Wait 1.0 Ready Page The values on the DIAGNOTICS E Page are the pedestal base tilt angles as measured by the tilt sensor. 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.K SFE / SFR 4.
4.F Axis Position Transducer Readout PowerUp Please Wait Monitor Check Please Wait FpotRead Fr 13364 Loading Please Wait Ar 15467 Rr 11517 FpotRead Ar15467 Er 13364 Rr11517 1.0 Ready Page The DIAGNOTICS F page is the analog position transducer reading from the azimuth and elevation axis. 2.0 User Setup 3.0 Tech Setup Ar = azimuth reading Er = elevation reading 4.0 Diagnostic Rr = POL reading on antennas with motorized feeds 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.
4.G GPS Data GPSok LAT 28.56 PowerUp Please Wait Monitor Check Please Wait GPSok S108 Loading Please Wait S108 Long 81.41 LAT 28.56 Long 81.41 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.K SFE / SFR 4.L azEr 4.M elEr 4.N plEr 4.O Az>EncSF 4.P Az>psf 4.Q El>EncSF 4.R El>psf 4.S Pl>EncSF 4.T Pl>psf 4.G GPS Data 4.D Scan Hits 4.
4.H Axis Zero Offsets PowerUp Please Wait Monitor Check Please Wait HsetZero Ec 15180 Loading Please Wait [Ac12794] Rc 13698 HsetZero [Ac12794] 1.0 Ready Page Ec15180 Rc13698 2.0 User Setup DO NOT CHANGE without assistance from factory personnel The DIAGNOTICS H page allows the user to set the center value for each of the transducers as seen on the F page. Ac is the azimuth center value used to set azimuth 0 degree angle (stow position).
4.I Axis Offsets I[co -3.5] Eo -.28 PowerUp Please Wait Monitor Check Please Wait I[co -3.5] Paz -0.38 Loading Please Wait Eo Po Paz -.38 Po 0.00 -.28 0.00 1.0 Ready Page The DIAGNOTICS I page allows the user to view and set offsets in degrees for each axis. Co is the compass offset, this correction is self learning and updates itself on each acquisition. Eo is the elevation offset after each acquisition. Paz is the boresight offset for the RF beam.
4.I Axis Offsets (con’t) Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 Axis Zero Offsets Page (Page 4.9) From Ready Page: Main 3x Arrow 9x I [co -3.5] Eo -.28 Paz -.30 Po 0.00 Co is the compass offset and updates automatically after each acquisition. The user should not change this value. Enter I [co -3.5] Eo -.28 Paz -.30 Po 0.00 Paz is the boresite offset for the RF beam.
4.J Azimuth Scan Width J sw 40 PowerUp Please Wait Monitor Check Please Wait J sw 40 Pmz -3.75 Loading Please Wait pmz -3.75 c 0.00 c0.00 1.0 Ready Page 2.0 User Setup DO NOT CHANGE without assistance from factory personnel The Diagnostics J page allows the user to set the width of the azimuth scan during the initial reference satellite acquisition. The default value is 40.0 degrees. The max value is 100 degrees The min value is 10 degrees. 3.0 Tech Setup 4.0 Diagnostic 4.
4.J Azimuth Scan Width (con’t) Description Action Display Set Code (enables editing) (Page 3.0) From READY page Main 2x + to code 13, Enter Main 2x READY TECH SETUP Tech Setup CODE 13 Azimuth Scan Width Page (Page 4.10) From Ready Page: Main 3x Arrow 10x [Sw 40.00] pmz -3.75 The user can adjust the azimuth scan width from 10 to 100 degrees. 40 is the default. + or – then Enter [Sw 40.00] pmz -3.
4.K SFE SFR K sfe1220 PowerUp Please Wait Monitor Check Please Wait K sfe 1220 Tun A Loading Please Wait Tun A sfr 1220 agc=360 sfr1220 magc=1600 1.0 Ready Page These values are the base angle level span calibrations for the e (elevation) and r (roll) tilt. Items CANNOT be edited from the ACU. Tun indicates Tuner ‘A’ or ‘B’ style is installed in the system. AGC of internal tuner. MAGC – additional gain boost during acquisition on smaller pedestals .
4.L Axis Diagnostics LazEr 0.00 D PowerUp Please Wait Monitor Check Please Wait L azEr 0.00 C -1 Loading Please Wait C D0 401296 -1 0 401296 1.0 Ready Page 2.0 User Setup Internal Readings from azimuth axis. Perform manual jog of the azimuth axis when “RUN” is ‘on’ and +/- buttons are depressed. 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.
4.M Axis Diagnostics MelEr 0.00 D PowerUp Please Wait Monitor Check Please Wait M elEr 0.00 C -1 Loading Please Wait C D 0 E 81424 -1 0 E81424 1.0 Ready Page 2.0 User Setup Internal Readings from elevation axis. Perform manual jog of the azimuth axis when “RUN” is ‘on’ and +/- buttons are depressed. 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.
4.N Axis Diagnostics NplEr 0.00 D PowerUp Please Wait Monitor Check Please Wait C N plEr 0.00 D 0 C -1 E 165542 Loading Please Wait -1 0 E165542 1.0 Ready Page 2.0 User Setup Internal Readings from pole axis. Perform manual jog of the azimuth axis when “RUN” is ‘on’ and +/- buttons are depressed. 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.
4.O Axis Diagnostics O AZ>EncSf PowerUp Please Wait Monitor Check Please Wait O AZ>EncSf Kp 50 Loading Please Wait Kp 50 2468 Ki 120 2468 Ki 120 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic DO NOT CHANGE without assistance from factory personnel Azimuth Encode Scale Factor Setup Readings for Azimuth Axis Kp and Ki are servo loop data 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.
4.P Axis Diagnostics P AZ>Psf PowerUp Please Wait P AZ > Psf BL Monitor Check Please Wait Loading Please Wait 50 BL 50 1800 1800 VF 100 VF 100 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic DO NOT CHANGE without assistance from factory personnel Azimuth Pot Scale Factor Additional Setup Readings for Azimuth Axis BL and VF are servo parameters 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.
4.Q Axis Diagnostics PowerUp Please Wait Q EL > EncSf Kp 30 Monitor Check Please Wait Loading Please Wait 1252 Q EL>EncSf 1252 Kp 30 Ki 25 Ki 25 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic DO NOT CHANGE without assistance from factory personnel Elevation Encode Scale Factor Setup Readings for Elevation Axis Kp and Ki are servo loop data 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.
4.R Axis Diagnostics R EL>Psf PowerUp Please Wait R EL > Psff BL 50 Monitor Check Please Wait Loading Please Wait BL 50 987 987 VF 60 VF 50 1.0 Ready Page 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic DO NOT CHANGE without assistance from factory personnel Elevation Pot Scale Factor Additional Setup Readings for elevation axis BL and VF are servo parameters 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.
4.S Axis Diagnostics S PL>EncSf PowerUp Please Wait S PL > EncSf Kp 50 Monitor Check Please Wait Loading Please Wait Kp 50 -409 -409 Ki 50 Ki 50 1.0 Ready Page DO NOT CHANGE without assistance from factory personnel Pole Encode Scale Factor Setup readings for Pole axis Kp and Ki are servo loop data 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.
4.T Axis Diagnostics T PL>Psf PowerUp Please Wait T PL > Psf P1 10 Mz Monitor Check Please Wait Loading Please Wait P1 10 2358 2358 Mz 0 0 1.0 Ready Page DO NOT CHANGE without assistance from factory personnel Pole Pot Scale Factor Additional setup readings for pole axis 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.K SFE / SFR 4.
4.U Axis Diagnostics U PowerUp Please Wait U T0 Monitor Check Please Wait Loading Please Wait 0 0 0 t0 0 0 0 0 0 0 0 0 0 1.0 Ready Page DO NOT CHANGE without assistance from factory personnel Adjustable Base-Tilt threshold setting “T” 2.0 User Setup 3.0 Tech Setup 4.0 Diagnostic 4.A Axis Angles 4.B idSNR POL 4.C MODEM 4.D Scan Hits 4.E Tilt Angles 4.F Position Data 4.G GPS Data 4.H Zero Resets 4.I Offsets 4.J Scan Width 4.K SFE / SFR 4.L azEr 4.M elEr 4.N plEr 4.
TROUBLESHOOTING Antenna has no power. Turn off Power. Check the power cord on the ACU and or the rack mount control panel. The antenna receives its power from one of these two respective locations. Check pins 1 & 2 of the antenna end of the grey cable with the black connectors as well. Reapply Power. Restore Power. OBSTRUCTIONS Ensure there is a clear unobstructed view towards the equator relative to the antenna’s position.
ERROR MESSAGES & RECOVERY MINOR ERROR MESSAGES – FIELD REPAIRABLE • COMPASS ERROR – Not seeing the compass, follow the manual compass procedure • Stuck on GPS – Not detecting any GPS satellite – Follow the manual GPS procedure •POWER UP PLEASE WAIT – No communications between the ACU and antenna. Check Interconnection cable from modem to antenna controller •NO REF SAT FOUND – Antenna can’t find a reference satellite.
Pedestal Preventative Maintenance While the antenna pedestal is designed to be maintenance free, some common practices and scheduled preventative maintenance will help ensure your satellite antenna experience is safe and trouble free. Following the steps below will help ensure that your next deployment has no last-minute undiscovered problems that prevent operation. To paraphrase a SEALs phrase (the 6P’s), “Proper Previous Planning Prevents Poor Performance.
Pedestal 5: Description of System TracStar750 / AvL Model 750 iMoVSAT three-axis positioner is used as an example. Note that fundamental operation of all Roto-Lok positioners are identical relative to vehicle mount design. Minor changes exist in Fly- Away systems relative to reflector removal, POL rotation/operation and the number of cases provided for the antenna system proper. Note also the .
Pedestal Secondary Drive System The Az and El Roto-Loks are driven by a low backlash worm gear set with a 15:1 and 30:1 ratio respectively. The low backlash of the worm gear drive is reduced further by the Roto-Lok drive ratio. This results in a lash equivalent of only .1° in azimuth and .2° in elevation as seen by the reflector system. The gear sets are encased in a sealed housing allowing for continuous lubrication in synthetic oil, maximizing gear efficiency and minimizing wear.
Pedestal 6: General Deploy and Assembly Instructions The TracStar750 / AvL Model 750 positioner has been fully tested with the TracStar controller prior to shipment. All position feedback, limit sensing, limit switches, and motor speeds have been calibrated or set. The positioner needs only to be deployed and the coax and control cables connected to the controller. 1. Model 750 shown in stowed position. (See Figure 1.) Figure 1 2.
Pedestal 3. Press “+” on TracStar hand-held controller and hold for 3 seconds until unit begins deploying. (See Figure 3.) Figure 3 READY: ( +UP DN) IDLE SAT A @ 127 4. Figure 4 shows the unit fully deployed. Figure 4 Controller Operating Instructions 1. To activate system, turn on power to the TracStar Indoor Unit (IDU). The display should read "Ready". 2. Press the "+" key to begin satellite acquisition. 3. To stow the antenna, press and hold the "-" key for 3 seconds.
Pedestal 7: Azimuth Positioning System Azimuth Bearing The azimuth platform sits on top of a ball bearing platform with a dynamic and static moment capacity of over four times the worst-case wind-load specification. The assembly is surrounded by a double seal to protect the bearing platform, which is permanently lubricated. This rests on the azimuth drum and the azimuth cables wrap around the drum and capstan.
Pedestal The cables are sized to last the life of the positioner. No replacement from wear is expected. The spring package at one end will automatically compensate for any elongation of the cable. At installation, the Belleville springs are collapsed until no "air" is seen between the springs. You should check this condition yearly to account for the slow settling of the cable strands. Use a 3/8 box-end wrench to tighten the nut. Be sure not to over tighten.
Pedestal Elevation Gearbox The elevation gearbox is a low backlash worm gearbox. The worm gear drive isolates any backlash in the motor drive from the system. In addition, since it is a 30:1 ratio, it will not back drive eliminating any need for a brake on the drive train. The motor drives the input worm via a quill/female hole and square key. The dual elevation drive shafts are driven with a square key.
Pedestal Elevation Position Feedback The elevation position feedback is produced by an electronic clinometer and encoder mounted on the output shaft of the motor. The clinometer has a resolution of 0.1 degrees with the accuracy/linearity of 1% of the 0-45° range and monotonic in the 45-90° range. The clinometer is rated for an outdoor environment. The encoder also provides precise feedback on the unit’s position during operation.
Pedestal The additional cables are used to provide increased stiffness and drive redundancy. If a cable becomes damaged during usage, merely cut off the cable and continue to use the positioner. You can replace the cable at your maintenance facility whenever time permits. The cables are sized to last the life of the positioner. No replacement from wear is expected. The springs package at one end will automatically compensate for any elongation of the cable.
Pedestal 10: Preventative Maintenance General The TracStar750 / AvL Model 750 iMoVSAT is constructed to require a minimum amount of regular maintenance. The following 21-Point Check List should be undertaken on a regular basis and can be rectified in the field: 21 Point Check List 1. Any small chips on the reflector front surface should be cleaned, filled with aluminum-loaded car body filler, rubbed down, primed and touched in with two-pack polyurethane paint. 2.
Pedestal Polarization: 17. Check for unusual noise in polarization pivot bearings and polarization gearbox. 18. Run in polarization and check for unusual noise in polarization motor. 19. Check tracking of polarization drive cables. 20. Check drive cables for damage. 21. Check for excessive backlash in gearbox. Spare/Replacement Parts Since no wear or maintenance is expected, only electrical parts are recommended as spares. These parts will not fail from activity, but may fail from environmental exposure.
Appendix A – Connection Directions Modem and Voice Equipment Connection / Wiring Diagrams NOTE: For VoIP, follow EMS with TracStar Gateway or System Integration connection information for the general sense of connecting the Gateway to voice devices.
External Stow Monitoring – Vehicle Mounting Every month, TracStar receives tech support calls due to antennas striking an immobile object while the antenna is deployed and a vehicle is moving. There is little an OEM can do to absolutely prevent the occurrence, as the responsibility is on the operator of the vehicle to safely maneuver same. Refer to Section 3.5 in the manual – Move/RF_SAFE. This feature is DISABLED by factory default.
Gilat 360E Connection 101
SkyEdge Connection 102
Connexstar Cisco Bruno (Gilat) 103
EMS Technologies Connection 104
EMS with EdgeAccess Connection 105
iDirect Netmodem II Connection 106
Avaya G350 Switch Connection 107
EMS & TracStar Gateway 108
iDirect NetModem II 109
iDirect 3000 Series Connection 110
Linkstar Connection 111
Vipersat Connection 112
ViaSat Surf Beam Connection 113
System Integration Example 114
TracStar Control Cable 115
Console and Cross Over Cable Schema 116
TracStar Controller Menu Grid Powerup Please Wait 1.2 & 1.8M Motor Drive Feed ONLY 1.3 POL Monitor Check Please Wait Loading Please Wait 1.1 Set Ref Satellite 1.2 Set Data Satellite 2.0 User Setup 2.1 Jog Page 2.2 Satellite Parameter 3.0 Tech Setup 3.1 Set Option 3.2 Set Test 1.0 Ready Page 3.6 Az Stow 4.0 Diagnostic 3.7 Geograph-ical Area 4.A Axis Angles 4.B Factory Only 4.F Position Data 4.G GPS Data 1.3 GPS 2.3 Ref Sat 3.3 Level/Motor 1.4 GPS 1.5 Compass 1.4 Compass 2.
Product Certifications FCC “This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.” Industry Canada This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique del al classe B est conforme à la norme NMB-o003 du Canada.
