User Manual For all Revolutions manufactured prior to May, 2007 (7160A1002). Rev E August 2008 For Revolutions manufactured May, 2007 or after (7160A1017), see Revolution User Manual 7160M1210. The Source Four Revolution high performance automated ellipsoidal spotlight is intended for professional use only. Read entire User Manual before using equipment. © C o p y r i g h t 2 0 0 7 . E le c tr o n i c T h e a t r e C o n t r o l s , I n c . All rights reserved.
A C C RE D I T A T I O N S A N D R E C O G N I T I O N S ( f r o m E T L S E M K O : w w w .u s a . e t l s e m k o . c o m ) E T L S E M K O i s r e c o g n i z e d b y O S H A i n t h e U . S . a s a N a t i o n a l l y R e c o g n i z e d T e s ti n g L a b o r a to r y . E T L t e s t s t o s t a nd a r d s d e v e l o p e d or a p p r o v e d b y t h e A m e r i c a n N a t i o n a l S t a n d a r d s I n s t i tu t e (ANSI), Underwriters Laboratories (UL) and others.
Table of Contents Specifications . . . . . . . . . . . . . . . . . . . . ii Overview . . . . . . . . . . . . . . . . . . . . . . . .1 Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Power and Data cabling requirements . . . . . . . . . . . . . .4 Installation procedures . . . . . . . . . . . . .
Specifications Physical • Die cast aluminum construction • Rugged plastic covers for field-serviceable areas • CE compliant and ETL tested to UL 1573 standards • High strength yoke for hanging in any orientation • See Dimensions and Hanging Clearances, page 6 • See Fixture Weight, page 7 Electrical • 100V-240VAC, 50/60Hz • Power input via PowerCon® connector • Electronics and internal dimmer are auto-ranging for world-wide use Lamp • QXL™ 750W/77V Maximum • Ultra compact tungsten filament geometry con
Overview Congratulations on your purchase of the Source Four® Revolution™ fixture. Source Four Revolution has been engineered for maximum performance with minimum cost. The Source Four Revolution fixture is a modular, automated ellipsoidal reflector spotlight. The base model includes zoom optics, a color scroller with a standard gel scroll, blank modules and the internal media frame for diffusion media or color correction.
Document Conventions Throughout this manual, the following are used to alert you to notes and safety notices. Note: Notes are helpful hints and information that is supplemental to the main text. CAUTION: 2 A Caution statement indicates situations where there may be undefined or unwanted consequences of an action, potential for data loss or an equipment problem.
Safety The Source Four Revolution high performance automated ellipsoidal spotlight is intended for professional use only. Read entire User Manual before using equipment. Please note the following safety notices before use: WARNING: 0.7m Overview Note the following safety warnings before use: • Do not mount the Source Four Revolution fixture on or near a flammable surface. • Use the fixture in dry locations only, where humidity does not exceed 90 percent (noncondensing).
Installation Power and Data cabling requirements The Source Four Revolution fixture operates on AC power, 100-240VAC/50-60Hz, and consumes a maximum of 900 watts. You may use a circuit powered through an SCR dimmer, as long as the dimmer is set to unregulated non-dim (switched) operation. The Source Four Revolution operates on DMX control signal. The unit is supplied with a 5-pin XLR DMX input connector and a 5-pin DMX Thru connector.
Installation procedures I n s ta l l i n g h a n g i n g h a r d w a r e The Source Four Revolution fixture’s upper enclosure provides six bolt holes for installation of hanging hardware. Suspend the fixture from a suitable structure using a minimum of two hook clamps secured with tightened steel bolts (12 mm (1/2”) Ø), washers and locking nuts. 330mm (13.0”) Overview 246mm (9.7”) 123mm (4.85”) 123mm (4.85”) 295mm (11.
Dimensions and Hanging Clearances 454mm (17.9") 317mm (12.5") 344mm (13.5") 856mm (33.7") 619mm (24.4") 116mm (4.6") I O 2 3 9 1 7 8 7 8 2 3 4 5 6 7 8 2 3 4 5 6 9 1 4 5 6 9 1 400mm (15.7") 1 1 2 I O 1 4 5 1 2 6 7 3 6 2 89 3 7 89 4 5 1 2 6 7 8 4 5 7 6 1 3 3 8 4 5 6 7 89 3 4 5 3 6 7 89 2 4 5 856mm (33.7") 775mm (30.5") 2 Distance between upper enclosure and pipe is variable (hanging hardware dependent). 394mm (15.5") I O 713mm (28.1") 762mm (30.
Safety Cable The safety cable (or other approved safety device) should be secured to one of the handles on the upper enclosure, wrapped around the hanging structure (pipe), then secured to the other handle on the upper enclosure. Take care to leave as little slack as possible in the safety cable to avoid the cable catching the yoke of the fixture. Fixture Weight Total weight depends on how the individual fixture is configured. Use the table below to calculate the total weight of your fixture.
Connections and Addressing Connect AC input power and DMX data cables to the appropriate ports as shown below. Connect the incoming DMX data cable to the DMX Input connector. If you are daisychaining the data to other fixtures or DMX-controlled devices, connect the next DMX cable to the DMX Thru connector. Revolutions built prior to 2007 (Part Number 7160A1002) require that the last fixture on a DMX line be terminated with a 100Ω resistor between pins 2 and 3.
Power-up Procedure and Calibration Move the power switch/breaker to the “on” position to apply power to the fixture. CAUTION: The Source Four Revolution fixture is provided with pan and tilt locks for your convenience when working on the fixture. The pan lock is located on the upper enclosure and the tilt lock is located on the tilt side yoke leg. Ensure that the pan and tilt locks are disengaged before applying power to your fixture.
Control The Source Four Revolution fixture can take as few as 14 and up to 31 DMX channels to operate. The table below describes the order and function of each address, as well as which parameters are affected by the timing channels. Timing channels give you the option to have the fixture calculate parameter movement over time, instead of using DMX fades and cue timing. Using timing channels may produce smoother movement of parameters (see Timing Channels, page 12).
Control Values for the Standard 12-Color Gel String Frame Gel Numbera 0 (Leader) 1 2 3 4 5 6 7 8 9 10 11 12 13 (Trailer) — R02 R05 R09 R54 R357 R36 R25 L203 L201 R68 R88 L-HT115 — Gel Name Open White Bastard Amber Rose Tint Pale Amber Gold Special Lavender Royal Lavender Medium Pink Orange Red 1/4 C.T. Blue Full C.T.
Timing Channels Three timing channels are provided: Focus Timing (Channel 9), Color Timing (Channel 10), and Beam Timing (Channel 11). These channels can be used to communicate the desired duration of a movement at the same time you communicate the destination of the movement. The instructions below describe the general method of using a timing channel. Specific instructions for recording cue fade times or part cues can be found in your control console’s user manual.
Configuration With Source Four Revolution, you decide how to configure your light. The standard base unit provides pan, tilt, beam-edge change, 15-35° zoom range, two Blank Modules, Internal Media Frame, integrated color scrolling, and on-board dimming. The unit’s module bays can be filled with any of the modules described below.
Removing and Replacing Modules Each module is secured with two thumbscrews. See the diagram below for bay designation. Remove a module: Step 1: CAUTION: Power-down the fixture. See Power-down Procedure, page 9. Screws securing the modules may be hot if the fixture has recently been lit. Step 2: Loosen the two screws securing the module by turning them to the left (counterclockwise). Step 3: Pull the module gently out of the head of the fixture.
Front Bay Rear Bay Blank Module (BM) The Blank Module is used to fill an empty module bay, and can be used to hold a static M-Size metal gobo, if needed. M-Size metal gobos only. Pull gently to remove and insert metal gobos.
Iris Module (IM) The Iris Module contains an 18-leaf iris and can be placed in either module bay.
Shutter Module (SM) The Shutter Module contains a four-blade shutter mechanism. Each shutter can be rotated +/– 45° (total range of motion = 90°). CAUTION: The Shutter Module must be placed in the Rear Bay. It will not operate in the Front Bay. Counterweight Frame with Weights A counterweight frame insert is included to offset the weight of an installed shutter module.
Stati c Wheel Module (SWM) The Static Wheel Module contains a wheel with three positions for static M-size steel or glass gobos or dichroic color filters and an open position. If desired, the open position can be used to hold a fourth gobo or filter. CAUTION: To prevent cracking of glass gobos and for best image contrast, the silver reflective surface of the gobo must face the lamp and the black surface of the gobo must face the lenses.
Rotating Wheel Modul e (RWM) The Rotating Wheel Module contains a wheel with three rotating/indexing positions for static M-size steel or glass gobos or dichroic color filters and an open position. CAUTION: Configuration To prevent cracking of glass gobos and for best image contrast, the silver reflective surface of the gobo must face the lamp and the black surface of the gobo must face the lenses. Prolonged use of the Rotating Wheel Module in the Rear Bay may cause the belt within the module to degrade.
Controlling the Rotating Wheel Module The Rotating Wheel Module uses two 8-bit channels to select the frame and determine the index or rotation function of that frame, and a 16-bit channel to determine the index position or rotation speed of that frame.
Replacing Gobos and Fil ters The Static Wheel Module and the Rotating Wheel Module both use the same gobo/filter retention method. In each case, the gobo/filter is secured with a spring. Replace a gobo/filter: Step 1: Power-down the fixture. See Power-down Procedure, page 9. Step 2: Remove the module from the fixture. See Removing and Replacing Modules, page 14. CAUTION: Screws securing the modules, and the wheels themselves, may be hot if the fixture has recently been lit.
Step 6: Insert the spring into the frame. Ensure that the gobo/filter is held securely in place and that the spring is fully inserted in the frame. Step 7: Reinsert the module into the fixture and tighten the screws securing the module.
Routine Maintenance To ensure optimum performance of your Source Four Revolution fixture, you should perform the following inspections and cleanings at least once a year. You may need to inspect or clean the fixture more often, depending on the type and amount of use your fixture experiences during the year. CAUTION: NEVER spray liquids into the fixture. NEVER spray compressed air into a fixture that is powered-up. ALWAYS remove the lamp prior to cleaning the reflector.
Procedures Scroller Cartridges and Beam Containment Devices The Source Four Revolution fixture is provided with a removable scroller cartridge. You can swap whole cartridges, or you can replace only the gel string within the cartridge. The Scroller Cartridge also contains an accessory slot that may be used for a single standard 7.5” color frame or a beam containment device such as a top hat, half-hat or egg-crate.
Installing or removing beam containment devices and color frames: Step 1: Push the latch on top of the scroller cartridge toward the back of the fixture head to clear the accessory slot on the front of the cartridge. Step 2: Insert or remove the beam containment device or color frame. Step 3: Release the latch. It is spring-loaded and will slide back into the locked position upon release. If the safety tether is present, attach it to the installed beam containment device.
To tension the scroller Left spool Leader shown GEL TENSION DIRECTION OF DRUM ROTATION Leader Attachment Trailer Attachment GEL TENSION DIRECTION OF DRUM ROTATION Right spool Spring Tension Label Rear View Step 3: When the attachment tab on the left spool is revealed at the end of the leader, release the tab from the attachment point. Step 4: Carefully roll up the gel string. When the gel string is rolled up, the trailer attachment point on the right spool is revealed.
Internal Media Frame (IMF) The internal media frame is designed to hold two pieces of gel within two semi-circular removable frames. Performance of the gel in the internal media frame will vary with frequency of use, materials and transmission properties of the gel. Some gels will perform better than others. It is possible for the gel in the internal media frame to warp or wear out, which can affect the operation of the internal media frame mechanism or cause unwanted noise. If this occurs, replace the gel.
Step 7: Remove the old media and replace the media in each frame. Trim the media to the shape of the frame. Trim the center edge carefully so that it is straight and without nicks or extra bits of gel that could catch when the two wings close together. Step 8: Insert the frames back into the wings of the internal media frame mechanism until they “click” into place, ensuring they are fully seated. The frames are identical and may be installed into either wing.
Note: If the spring clip does not allow enough movement, move the spring to the next notch in the clip. Step 7: When the pawl operates fairly quietly, tighten the spring tension clip screw. Step 8: Adjust the other pawl if needed. Step 9: Test the IMF operation by turning the IMF motor counter-clockwise by hand to move the IMF forward. The IMF should close and as you continue turning the motor, the doors should open.
Changing and Adjusting the Lamp The QXL™ 750/77 lamp is remarkably easy to replace. No tools are required and the lamp is accessible from the exterior of the head. Once the lamp is turned to the unlocked position, power is disconnected from the lamp. Two QXL lamps are available. Part Number Lamp Code Watts Volts Lumens Color Temp.
Adjusting the lamp: Step 1: Apply power to the fixture and allow it to complete its calibration. Step 2: Bring intensity to full and aim the fixture at a flat surface. Step 3: Unlock and loosen the outer lamp adjust knob by turning it counter-clockwise. Step 4: Gently move the outer lamp adjust knob from side to side and up and down until the lamp is centered in the reflector. The correct positioning puts the brightest spot in the center of the flat surface with equal fall-off toward the edges.
Adjusting Belt Tensions Over time and with repeated use, belts may loosen. Belts that are too loose may cause the fixture to calibrate incorrectly and may affect the movement or repeatability of the motorized mechanisms. Follow all belt adjustment procedures carefully to insure optimum operation of the Revolution luminaire. Adjusting Tilt and Pan Tension Adjusting tilt belt tension: Step 1: Power-down the fixture. See Power-down Procedure, page 9.
Adjusting pan belt tension: Step 1: Power-down the fixture (see Power-down Procedure, page 9) and disconnect any power and data cables from the upper enclosure. Step 2: Place the fixture on its side on a stable surface. Step 3: Remove any hook or hanging hardware from the data module side of the upper enclosure and loosen the two rubber feet on that side. Step 4: Remove the two screws securing the data module to the upper enclosure and carefully slide the module out of the upper enclosure.
Adjusting the Scroller, Front Lens, and Rear Lens Belts To access the three belts inside the head, you will need to remove the head cover. Follow the general instructions below before adjusting the belts. General belt adjustment instructions: Step 1: Power-down the fixture. See Power-down Procedure, page 9. Step 2: Lock the fixture head and yoke in a convenient position using the pan and tilt locks.
Motor Pulley Motor Adjustment Screws Belt Tension Adjusting the scroller drive belt tension: Step 1: See General belt adjustment instructions:, page 34. Step 2: Remove the scroller if not already done. See Removing and replacing the Scroller Cartridge:, page 24. Step 3: Using both hands, gently fold in the IMF doors and move the assembly toward the rear lens. Step 4: Loosen, but do not remove, the three motor mounting plate screws so that the motor moves freely.
Motor Pulley Motor Adjustment Screws. Motor Adjustment Screws Belt Tension Adjusting the front lens belt: 36 Step 1: See General belt adjustment instructions:, page 34. Step 2: Using both hands, gently move the IMF assembly forward toward the front lens so that you can access the front lens motor. Step 3: Using both hands, gently move the rear lens backward so that you can access the motor.
Belt Tension Motor Motor Adjustment Screws. Adjusting rear lens belt: Step 1: See General belt adjustment instructions:, page 34. Step 2: Using both hands, gently move the IMF assembly forward toward the front lens so that you can access the rear lens motor. Step 3: Loosen, but do not remove, the two motor mounting screws so that the motor moves freely. Step 4: Move the motor back and forth to allow the spring to take up the slack in the belt.
Troubleshooting LED Indicators The easiest way to find out the status of your Source Four Revolution fixture is to look at the LED indicators on the upper enclosure. These LEDs are located on the top of the upper enclosure when the fixture is sitting on its base. When the fixture is hung on a pipe, the LEDs are visible to technicians standing below the fixture.
Internal Test Software The following diagnostic tests are available using the thumbwheels on your Source Four Revolution fixture. To run a test, set the address to the desired test (tests may be run at any time). The green LED will blink rapidly to indicate the fixture is in self-test mode and the fixture will not respond to incoming DMX signal. To return the fixture to DMX operation, set the thumbwheel back to a valid DMX start address.
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Routine Maintenance 41
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Photometric Data Minimum Spread Throw Distance (d) 44.7ft 13.6m 52.1ft 15.9m 400K 59.6ft 18.2m 3% 1/2 Peak 1/10 Peak Diameter 1/10 Peak 200K 100K 10ft 3.0m 12ft 3.7m 14ft 4.3m 272 188 139 106 LUX 2930 2025 1495 1140 Candlepower 376,520 1/10 Peak Lumens 10,830 50% 16ft 4.9m FC Degree 15˚ 300K Field Angle 15.3˚ 10.5˚ Beam Angle 10% Candela 37.2ft 11.3m 10˚ 8˚ 4˚ Throw Distance Multiplier* 1/10 Peak Efficiency 47.
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