Instruction handbook Washer-extractors WS4250H – WS4350H – WS4500H – WS4650H WSB4250H – WSB4350H – WSB4500H – WSB4650H 01201138/GB 14.
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01201138 0907 INSTRUCTION HANDBOOK Table of contents Pages/Chapters General instructions General ................................................... 1/1 Precautions for use ................................. 1/2 Environmental information ...................... 1/3 Preliminary instructions ........................... 1/4 Locking and tagging procedure .............. 1/5 Handling/Weight Handling .................................................. 1/6 Packing - Weight .....................................
01201138 0107 Notice Date 1 Page 1 INSTRUCTION HANDBOOK 1. General General instructions The machines described in this handbook have a washing capacity of 229, 338, 467 or 668 litres according to their type. They are washer-extractors designed to meet the most severe requirements. They are designed to be installed in hotels, laundries, hospitals or collectivities. The suspension device mounted with springs and shock absorbers limits to the maximum ground vibrations.
01201138 0107 INSTRUCTION HANDBOOK 1. General Notice Date 2 Page 1 This washer extractor is controlled by a microprocessor-based program control unit placed on the loading side. There are many advantages to this equipment, including : • Timing, levels and temperatures are controlled with great precision and flexibility.
01201138 0107 Notice Date 3 Page 1 1. General INSTRUCTION HANDBOOK A very high working safety level of the machine is achieved thanks to a continuous monitoring and built-in safety devices. Even the compound textile fabrics can be washed at a high temperature with no crumpling risk thanks to a special cooling process before the rinsing cycle. In order to avoid an excessive mechanical fatigue during the hydro-extraction process, the machine is equipped with an unbalance detector.
01201138 0107 INSTRUCTION HANDBOOK 2. Precautions for use Notice Date 1 Page 2 Precautions for use • The machine should not be used by children. • The machine is designed for "water washing" of textile only. • This machine is for professional use and must be used exclusively by qualified personnel. • It is forbidden to wash textiles soaked with solvents. • In case of a gas heated machine, do not assemble the machine on premises containing a dry cleaning machines or other similar machines.
01201138 0107 Notice Date 1 Page 3 3. Environmental information INSTRUCTION HANDBOOK Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise : • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the paragraph "Technical characteristics". • The running of this machine requires the use of detergents which draining in the nature can have a significant environmental impact.
INSTRUCTION HANDBOOK 4. Preliminary instructions 01201138 0107 Notice Date 1 Page 4 Preliminary instructions Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. The identification plate is placed on the left hand side of the machine. In order to prevent any risk of fire or explosion, flammable products should never be used to clean the machine. Any repair or maintenance intervention should be carried out by qualified personnel only.
01201138 0107 Notice Date 2 Page 4 4. Preliminary instructions INSTRUCTION HANDBOOK SAFETY This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area. Check the instructions before installing or using the machine. SAFETY The mechanical and electrical installation of the machine should only be done by qualified personnel.
INSTRUCTION HANDBOOK 4. Preliminary instructions 01201138 0107 Notice Date 3 Page 4 Ensure that the machine is not loaded beyond its nominal capacity (see "Specific load" in the instruction booklet’s technical characteristics).
01201138 0107 Notice Date 4 Page 4 4. Preliminary instructions INSTRUCTION HANDBOOK Distributor Letter Chemical System Responsibility Disclaimer The following policy should be considered and understood as a warranty/disclaimer to customers operating textile care installations where liquid supply (chemical) systems use or may use peristaltic pumps to inject supplies into equipment.
INSTRUCTION HANDBOOK 5. Locking and tagging procedure 01201138 0107 Notice Date 1 Page 5 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions. 1 2 3 Always respect items 2, 3 and 4 carefully before doing any repair or maintenance work on the machine.
01201138 0107 Notice Date 1 Page 6 6. Handling INSTRUCTION HANDBOOK Handling Before any handling, check that the four transport locks fitted are still in place and well-tightened. To do so, remove the front and rear casings and check presence of four locks (B). D0650A SAFETY It is obligatory that all these operations are undertaken by handling specialists.
01201138 0107 INSTRUCTION HANDBOOK 6. Handling Notice Date 2 Page 6 CAUTION You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a fork-lift truck. Important risk of parts deterioration for those fixed under the machine. 2/ Lifting with a fork-lift truck This can be carried out from the front or back, at the centre of the machine.
01201138 0107 Notice Date 3 Page 6 INSTRUCTION HANDBOOK 6. Handling 4/ Lifting with a jack Lifting in this case can only be done with a jack (minimum capacity 500 daN) which can bear the machine's weight. Nota : in order to avoid the bending of the sole, make sure to place the lifting jack at each corner of the machine at point A or B. B A CAUTION In order to avoid any bending of casings, you should never climb and stand on top of the machine.
01201138 0107 INSTRUCTION HANDBOOK 7. Packing - Weight Notice Date 1 Page 7 Packing Packing dimensions in mm/inch Size A Size B Size C Washer extractor Type 250 standard Washer extractor Type 250 barrier 1180/46.5 1180/46.4 1230/48.4 1230/48.4 1840/72.4 1840/72.4 Washer extractor Type 350 standard Washer extractor Type 350 barrier 1180/46.4 1180/46.4 1450/57 1450/57 1840/72.4 1840/72.4 Washer extractor Type 500 standard Washer extractor Type 500 barrier 1180/46.4 1180/46.4 1760/69.
01201138 1009 Notice Date 1 Page 8 8.
8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 250 standard Heating Characteristics Gas Date 2 Page 8 Diagram no. 07100081B Electric Steam Thermic fluid Ø cage ---- ----------------------- 770 mm (30.31") ----------------Cage length ---- ----------------------- 520 mm (20.47") ----------------Cage volume ----------------------- 229 dm³ (229 l) -----------------Specific load 1/10 ---- ------------------------- 22.9 kg (50.
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8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 350 standard Heating Characteristics Gas Date 4 Page 8 Diagram n°. 07100083B Electric Steam Thermic fluid Ø cage ---- ----------------------- 770 mm (30.31") ----------------Cage length ---- ------------------------- 760 mm (30") ------------------Cage voume ----------------------- 338 dm³ (338 l) -----------------Specific load 1/10 ---- ------------------------- 33.8 kg (74.
01201138 0408 Notice Date 5 Page 8 8.
8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 500 standard Heating Characteristics Gas Date 6 Page 8 Diagram no. 07100085B Electric Steam Thermic fluid Ø cage ---- ----------------------- 770 mm (30.31") ----------------Cage length ---- ------------------------- 1040 mm (41") ----------------Cage volume ----------------------- 467 dm³ (467 l) -----------------Specific load 1/10 ---- ----------------------- 46.
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8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 650 standard Heating Characteristics Gas Date 8 Page 8 Diagram no. 07100087B Electric Steam Thermic fluid Ø cage ---- ----------------------- 770 mm (30.31") ----------------Cage length ---- ------------------------- 1500 mm (59") ----------------Cage volume ----------------------- 668 dm³ (668 l) -----------------Specific load 1/10 ---- ----------------------- 66.8 kg (147.
01201138 0408 Notice Date 9 Page 8 8.
8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 250 barrier Heating Characteristics Gas Ø cage Cage length Cage volume Specific load 1/10 (dry linen, ISO 9398-4) Opening cage doors (L x H) Opening drum door (L x H) Floor area Net weight Weight loaded (high level) Water, washing, low level Water, washing, high level Max dynamic load Max transmitted floor load Max pressure transmitted to floor Spin efficiency Max. unbalance Date 10 Page 8 Diagram no.
01201138 0408 Notice Date 11 Page 8 8.
8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 350 barrier Heating Characteristics Gas Date 12 Page 8 Diagram no. 07100084B Electric Steam Thermic fluid Ø cage --------------------- 770 mm (30.31") -----------------Cage lenght ----------------------- 760 mm (30") ------------------Cage volume ---------------------- 338 dm³ (338 l) ------------------Specific load 1/10 ------------------------ 33.8 kg (74.
01201138 0408 Notice Date 13 Page 8 8.
INSTRUCTION HANDBOOK 8. Characteristics techniques 01201138 0208 Notice Washer extractor type 500 barrier Heating fluid Characteristics Gas Date 14 Page 8 Diagram no. 07100086B Electric Steam Thermic Ø cage --------------------- 770 mm (30.31") -----------------Cage length ----------------------- 1040 mm (41") ------------------Cage volume ---------------------- 467 dm³ (467 l) ------------------Specific load 1/10 ----------------------- 46.
01201138 1009 Notice Date 15 Page 8 8.
8.Technical characteristics INSTRUCTION HANDBOOK 01201138 0208 Notice Washer extractor type 650 barrier Heating Characteristics Gas Date 16 Page 8 Diagram no. 07100088B Electric Steam Thermic fluid Ø cage --------------------- 770 mm (30.31") -----------------Cage length ----------------------- 1550 mm (59") ------------------Cage volume ---------------------- 668 dm³ (668 l) ------------------Specific load 1/10 ----------------------- 66.8 kg (147.
01201138 0107 Notice Date 17 8. Characteristics techniques 8 Page INSTRUCTION HANDBOOK Sound level Airborne noise emitted by the machine (values established from measurements made on machine at points A, B, C, and D). D0267 Weighted sound pressure level (A) in dB(A). Washer 250 Washer 350 Washer 500 Washer 650 washing / spinning washing / spinning washing / spinning washing / spinning A 61,5 73,5 60 71.5 61 72 61 72 B 62,5 76 60 75.5 62 74 60 75 C 61,5 73,5 61 75.
01201138 0408 INSTRUCTION HANDBOOK 9. Installation Notice Date 1 9 Page You should have found an instruction handbook and keys to open the machine casings, in the machine. Depending on its destination, the washer extractor is delivered bare or may be placed on a transport pallet and/or packed with plastic film. In some cases, it may be delivered in a crate, or in maritime packing (wood box). Please refer to the handling chapter in this instruction handbook for a description of handling operations.
01201138 1109 Notice Date 2 Page 9 9. Installation INSTRUCTION HANDBOOK Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be sufficient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux. Whenever possible, the working place should be illuminated by daylight. Supplies Take the box placed underneath the drum.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 3 9 Page Mechanical installation Setting of the "Gripsol" bolsters Preparation of the ground and machine : - Degrease carefully the ground and the soles of the machine. Preparation of the "Gripsol" bolsters : - Soak the bolsters in hot water during 5 minutes, then let them in open air for 3 to 4 minutes. - Then unstick the protective film on the two adhesive sides.
01201138 0107 Notice Date 4 Page 9 9. Installation INSTRUCTION HANDBOOK Instructions to fit the safety flanges Position the safety flanges (A) crosswise (one in the front and the other at the back of the sole). Mark the place of the drilling hole for the fixing pin (B) and drill the holes for fixing of flanges (holes diam. 12 mm (1/2"), depth 60 mm (3")). Put the pins in the flanges, position the flanges and screw.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 5 Page 9 Instructions to fit the filling angles (barrier machines only) Two angles (A and B) allow to fill the the soles ends. Assemble each filling angle with screws and nuts to the sole ends which are next to the partition wall, in the clean area.
01201138 1009 Notice Date 6 Page 9 9. Installation INSTRUCTION HANDBOOK Instructions de pose des dynamomètres Sur les machines équipées d'un système de pesage, le montage des dynamomètres sur les types 250, 350 et 500 est en "O" (voir schéma A). Pour éviter des effets sonores indésirables et des vibrations importantes, le montage sur les machines type 650 sera en "X" (voir schéma B).
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01201138 0107 Notice Date 8 Page 9 9. Installation INSTRUCTION HANDBOOK Instructions for installation of the washer with barrier partition The barrier partition (O) (provided by customer) should be assembled before the installation of the machine. Centre and align the washer-extractor with the frame (P) 60 x 100 mm maxi (provided by customer). Place the rubber seal (R) inside the aluminium extruded section (S). Srew the aluminium extruded section (S) on the frame or on the optional plates (P).
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 9 9 Page Waters connections Washer extractors are assembled in standard execution with two waters inlet. One hot water and one hard water. On option, a third water inlet (soft) is possible. The hereunder example sketch shows the connection of the machine to the different inlets.
01201138 1008 Notice Date 10 Page 9 9. Installation INSTRUCTION HANDBOOK Steam connection For transport reasons, the steam electrovalve is dismantled and placed in the cardboard box supplies. The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance. Connect the steam electrovalve on its pipe union. Assemble the set (P.G.F.V.U) between the machine and steam piping.
01201138 1107 INSTRUCTION HANDBOOK 9. Installation Notice Date 11 Page 9 Steam and condensate connections: indirect steam heating Steam connection The customer must install a line purge, a manually closing valve with handwheel lockable in off position (do not use a 1/4 turn valve) and a filter on the supply side of the washer-extractor. Hereunder values apply to the steam pressure. Recommended pressure : 300 at 600 kPa (3 at 6 kg/cm²) (43.5 at 87 psi) Limiting of values : • mini.
01201138 0408 Notice 12 Page Date 9 9. Installation INSTRUCTION HANDBOOK Drain connection The machine's exhaust sleeve outside diameter is of 75 mm (3"). It is located underneath the machine. The waste water collector diameter 150 mm (6") (manufactured by customer) should have a 3 cm/m (3 %) slope and resist to a temperature of 90 °C (194 °F). It should be connected to the waste water general network in accordance with local codes and regulations.
01201138 0110 INSTRUCTION HANDBOOK 9. Installation Air vent connection Notice Date 13 9 Page Air vent The air vent of the drum opens on the top of the machine. Connect the connection bellow Ø 60 to this opening. Connect the air vent, to the outside of the laundry in accordance with tte legislation. The air vent should resist to 100°C (212°F) temperature and allow the condenses to return to the machine.
01201138 0107 Notice Date 14 Page 9 INSTRUCTION HANDBOOK 9. Installation Machine type Units A Length of exchanger mm/inch 1110/43.7" B Dimension of output exchanger mm/inch 1040/41" C Dimension of evacuation pipe mm/inch 645/25.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 15 9 Page Connection of the evacuation pipe of the gas exchanger. Fresh air inlet To allow the gas exchanger to work at ist best, it is important that the laundry air inlet passes throught an opening from the outside. The fresh air arrival must be equivalent to the volume of evacuated air. In order to prevent drafts in the room, the best solution is to place the air inlet behind the machine.
01201138 0107 Notice Date 16 Page 9 9. Installation INSTRUCTION HANDBOOK Installation of the exhaust of burn gas Connect the whole set of pipes on your cheminey pipe, that is to say : • 1 aluminium pipe (A) lenght 500 mm (20") on the exchanger. • 1 T-square (B) pipe + 1 regulator (C). • 1 aluminium pipe (A) length 500 mm (20") . • 1 draught accelerator (D). It is necessary to install the gas exchanger at the ground level.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 17 Page 9 Gas connection CAUTION The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only. The customer must install a filter and a manual stop valve on the supply side of the machine if NATURAL GAS is used. For BUTANE 28-30 mbar or PROPANE 37 or 50 mbar, the customer must install a filter, a manual closing valve and a pressure reducer.
01201138 0107 Notice Date 18 Page 9 9. Installation INSTRUCTION HANDBOOK The gas exchanger is adjusted at the plant to be suitable for the kind of gas specified on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted, proceed as follows.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 19 Page 9 IMPORTANT Adjustments should be made by qualified personnel only. Adjustement and chesking of the outlet pressure The gas outlet pressure of the electrovalve is adjusted at the factory. If you have to make another adjustment, proced as follows. A Inlet B Outlet D Outlet pressure regulator adjusment screw plug. E Inlet pressure tapping F Outlet pressure tapping T Head regulation 1.
01201138 0608 Notice Date 20 Page 9 INSTRUCTION HANDBOOK 9.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 21 9 Page TABLE OF CORRESPONDENCES - Washer-Extractor 250 Category Type of gas index Working supply pressure in mbar *2E, 2H, G 20 2ESI 20 2L, 2ESI G25 25 Hi Ø of injectors in mm Pressure at injectors in mm H2O Heat emission Qn in kW (Hi) Consumption Mn in kg/h (Hi)** Consumption Vn in m³/h** 34.02 2.90 153 40 - 0.90 3.20 154 40 - 1.05 1.85 regulator out of operation 40 0.66 - 1.
01201138 0107 Notice Date 22 Page 9 INSTRUCTION HANDBOOK 9. Installation TABLE OF CORRESPONDENCES - Washer-Extractor 500 Category Type of gas index Working supply pressure in mbar *2E, 2H, G 20 2ESI 20 2L, 2ESI G25 25 Hi Ø of injectors in mm Pressure at injectors in mm H2O Heat emission Qn in kW (Hi) Consumption Mn in kg/h (Hi)** Consumption Vn in m³/h** 34.02 2.90 153 40 - 1.90 3.20 154 40 - 2.10 1.85 regulator out of operation 40 1.40 - 1.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 23 Page 9 IMPORTANT Tightness test after installation The gas leak test is performed as follows : 1. Paint pipe joints, pilot gas tubing connections and inspect outlets with rich soap and water solution ; do not use an aggressive soap. 2. Put the machine into service. Bubbles indicate a gas leak. 3. Eliminate this leak.
01201138 0107 Notice Date 24 Page 9 9. Installation INSTRUCTION HANDBOOK Liquid detergents connection CAUTION Liquid detergents are particularly aggressive. We advise you to use only products with pH lower than 9 in order to avoid the machine's rubbers from being attacked. Dilute imperatively all of your detergents before letting them flow into the machine. ADVISE IF USING LIQUID DETERGENTS After use, there is always chemical remaining in the liquid detergents' dosing pipes.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 25 Page 9 CAUTION The running of detergents must be independent from the running of the machine. The control information of detergents must imperatively be relayed. Connection scheme of liquid detergents Water Soap box rinsing electrovalve Liquid detergents We advise you to use one of the two systems shown hereby to connect your liquid detergents. Dose controller Pump Single inlet dose controller with a compulsory rinsing device.
01201138 0107 Notice Date 26 Page 9 9. Installation Electrical liquid detergents' connection If your machine have 1 I/O card, you have to use signal of detergent box. Connectors card I/O no 1 Powder Powder Liquid Liquid Liquid Common 1 2 1 2 3 IO1-X9-4 IO1-X9-5 IO1-X14-1 IO1-X14-2 IO1-X14-3 IO1-X9-8 If your machine have 2 I/O cards, use signal 4 to 13.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 27 Page 9 Washer-extractor electricity power supply CAUTION Prior to use, the washer-extractor should be plugged into a correctly earthed power socket complying with the standards in force. SAFETY The electrical installation of the machine must be undertaken by qualified personnel. CAUTION Ensure that the electrical voltage is correct and that the power of your supply is sufficient, before connecting the machine.
01201138 0107 Notice Date 28 Page 9 9. Installation INSTRUCTION HANDBOOK Pass the power supply cable of the machine through the stuffing box on the top of the machine. D0627A For each machine, install a fixed multipole circuit breaker (or fuses protector) in the laundry main cabinet. D0466 Connect the power supply cable on the machine main switch. Connect the 3 phases on the main switch (see marks L1, L2, L3) and connect the earth wire on the earth terminal (PE) of this main switch.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 29 Page 9 Connection diagrams for the control circuit power supply transformer (T1) as a function of the various customer power supply voltages. The tension of the control circuit delivered by the transformer must be 230 volts, single-phase. The supply tension for your machine is normally of 400 volts between 2 phases, this tension can however be different.
01201138 0107 Notice Date 30 Page 9 INSTRUCTION HANDBOOK 9. Installation The feeder cable sections mentioned in our literature are given only as a guide. To obtain a value perfectly suited to your own application and which takes account of the different correction factors in respect of your plant, refer to the tables below.
01201138 0107 INSTRUCTION HANDBOOK 9. Installation Notice Date 31 Page 9 Table 4 (B2, C and E correction factors for cable grouping) Number of cables B2 Seated in Cable Duct C Wall Fixing or Cable Trough E Cable Tray 1 2 4 6 9 1.00 0.80 0.65 0.57 0.50 1.00 0.85 0.75 0.72 0.70 1.00 0.87 0.78 0.75 0.73 The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors.
01201138 0107 Notice Date 32 Page 9 9. Installation INSTRUCTION HANDBOOK Remove of the transport locks fitted CAUTION Before putting the machine into service, it is compulsory to remove the 4 transport locks fitted. To do so, remove the front and rear casings, then the fixing screws of the transportation bridles (B). Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine.
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01201138 0107 Notice Date 1 Page 10 10. Operating inspection INSTRUCTION HANDBOOK Operating inspection Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. Manual operation The procedure for operating the various machine functions manually is described in the chapter "Machine operation" under the heading "Manual operation". • Switch on the machine's main switch and check the voltage on the three phases (3 x 400 volts).
INSTRUCTION HANDBOOK 10. Operating inspection 01201138 0107 Notice Date 2 Page 10 Automatic operation • Check that the external switch or switches are switched on and that the manual valves for water and steam (if the machine has steam heating) are open. • Run one of the machine's built-in (standard) with heating. • Check that the program proceeds normally, and the water filling, detergent filling, heating and motor action are all working in accordance with the program display on the display screen.
01201138 0107 Notice Date 1 Page 11 11. Machine operation INSTRUCTION HANDBOOK Auxiliary controls Emergency stop The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the red button to the right). If the machine for some reason has to be stopped, abnormal or dangerous running, press emergency stop button. Nota : it is necessary to wait for 30 seconds before resetting after any action on the emergency stop.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 2 Page 11 The control board on the loading side includes the following : Fig. 1 • Indicator (1) light = "power On". • Key (2) "Cage positioning". • Key (3) "Door unblocking". • Emergency stop (4). 1 2 4 3 1 D0682 The control board on the unloading side includes the following : Fig. 2 • Indicator (5) light = "Drum door opening". • Key (6) "Cage positioning". • Key (7) "Door unblocking". • Emergency stop (8).
01201138 0107 Notice Date 3 Page 11 11. Machine operation INSTRUCTION HANDBOOK Automatic operation Preparation 3 Sort the linen according to the instructions mentioned on the care labels. Empty the pockets and clasp the slide fasteners. Fig. • Position the cage doors in front of the drum door thanks to the key "Cage 3 positioning". D0694 Fig. • Press key loading "Door unblocking". 4 4 • Open the loading door with the handle. D0695 Fig. • Open the inner drum doors.
INSTRUCTION HANDBOOK 11. Machine operation Fig. • Block the cage (B) by rotating it manually to the front and rear so that the upper 6 01201138 0107 Notice Date 4 Page 11 6 door stops on the blocking straps (C). WARNING In case of important unbalance inside the drum, an unexpected rotation of the latter can pinch and arm hands of the operator. • Never press the doors in (A) to rotate the cage. • Load the linen in the cage.
01201138 1109 Notice Date 5 Page 11. Machine operation 11 INSTRUCTION HANDBOOK Detergent dispenser The detergent dispenser has five compartments. Each compartment is connected to a water valve. The water supply to individual compartment is as follows : Compartment Valve Water P1 Y9 warm P2 Y13 warm L1 Y11 cold L2 Y10 cold L3 Y12 cold There is also a separate cleaning (water flushing) function for all compartments in the detergent dispenser, connected to valve Y27, cold water.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0807 Notice Date 6 Page 11 RUN A WASH PROGRAM GO TO THE MENU Display screen MAKE YOUR CHOICE WITH OR PRESS SELECT WEIGHT, KG 000,0 Numeric keyboard SELECT Function keys. The functions of these keys change, depending on which menu or part of a menu you are using. Their current functions at any time are shown on the display immediately above each key. Card reader for memory cards During a wash : "Pause" key.
01201138 0807 Date Notice 7 Page 11. Machine operation 11 INSTRUCTION HANDBOOK To start the wash program RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT, KG If the menu is not currently displayed : Press repeatedly. Two way of starting a program By entering the actual program number Enter the actual program number if you know it, then press SELECT. 000,0 SELECT RUN A WASH PROGRAM GO TO THE MENU If « GO TO THE MENU » is highlighted : Press .
11. Machine operation INSTRUCTION HANDBOOK RUN A WASH PROGRAM ENTER A PROGRAM NUMBER : 991 00:00 01201138 0107 Notice Date 8 Page 11 Delayed start time (hrs:mins) Nom du programme NORMAL 95 °C STD TEXT START If you want to see the description of the program : TEXT Press TEXT . Pressing « Text » displays more information The text displayed is a description of the wash program selected. This text description is inserted when a new wash program is created.
01201138 0107 Notice Date 9 Page 11 The following information is displayed during the wash program : Current program step Time left for this program step 11. Machine operation INSTRUCTION HANDBOOK To change parameters in the current program step : Certain program step parameters can be altered during the course of the program. In the example (left), the length of the program step and the heating temperature can be altered.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 10 Page 11 To start a wash program from the program library RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT, KG If this menu is not currently display : Press Waht is the program library ? The program library lists all wash programs, both user and standard programs, showing their program numbers and a description, for example : reapetedly.
01201138 0107 Notice Date 11 Page 11 11. Machine operation RUN A WASH PROGRAM ENTER A PROGRAM NUMBER : To select a program from the PCU program labrary : 0 INSTRUCTION HANDBOOK Select library via menu You can also select the program library via the option "GO TO THE MENU". Then select "WASH PROGRAM LIBRARY". FROM PCS OR SMC ? PCS SMC EXIT PCS Press PCS. If there is a memory card in the PCU and you wish to select a program on that : SMC Press SMC.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 12 Page 11 RUN A WASH PROGRAM ENTER A PROGRAM NUMBER : 991 Delayed start time (hrs:mins) 00:00 Program name NORMAL 95 °C STD TEXT START If you want to see the description of the program : TEXT Press TEXT . Choice 1 or 2 : 1 to start the program now : 1 Press START. START Pressing ”Text” displays more information The text displayed is a description of the wash program selected.
01201138 0107 Notice 13 Page Date 11 11. Machine operation INSTRUCTION HANDBOOK To change parameters in the current program step 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look like this (see section « To start the wash program »).
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 14 Page 11 Rapid advance 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 48 RPM During program operation the display will look this (see section « To start the wash program »). • • SELECT • To terminate a program before it has finished Select RAPID ADVANCE and press SELECT.
01201138 0107 Notice Date 15 Page 11 11. Machine operation INSTRUCTION HANDBOOK Show weight (for machines with weighing equipment installed only) 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : SHOW WEIGHT 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation, the display will look like this (see section "To start the wash program").
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 16 Page 11 No water reduction (for machines with weighing equipment installed only) 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : SHOW WEIGHT 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation, the display will look like this (see section "To start the wash program").
01201138 0107 Notice Date 17 Page 11 11. Machine operation INSTRUCTION HANDBOOK Pause 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »). SELECT Two ways of pausing during a wash program Note that you must be in normal wash mode to be able to pause in this way.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 18 Page 11 Manual operation during a program 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 48 RPM During program operation the display will look this (see section « To start the wash program »).
01201138 0107 Date Notice 19 Page 11 INSTRUCTION HANDBOOK Automatic return to normal display Once you have selected any of the functions below, you must make any changes required within 20 seconds. If no further keys are pressed within 20 seconds, the display will revert automatically to its normal appearance during a wash program.
11. Machine operation INSTRUCTION HANDBOOK Water / drain MANUAL FUNCTIONS WATER / DRAIN COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 LEVEL 63 UNITS OPEN To access this function, see instructions in section « Manual operation ». Water level in drum. Use and to select the water/drain option you require. COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 VIDANGE EXIT OPEN Press OPEN.
01201138 0107 Notice 21 Page Date 11 11. Machine operation INSTRUCTION HANDBOOK Maximum extraction speed To limit the program’s highest extraction speed MANUAL FUNCTIONS HIGH EXTRACT CURRENT MAXIMUM EXTRACT SPEED : SELECT NEW EXTRACT SPEED : 1000 RPM To access this function, see instructions in section « Manual operation ». 1000 RPM Maximum extraction speed in current program. SELECT 1 2 3 4 5 6 7 8 9 0 SELECT Enter the maximum extraction sped you require for this program.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 22 Page 11 Motor on after wash MANUAL FUNCTIONS MOTOR MOTOR ON AFTER WASH EXIT N To access this function, see instructions in section « Manual operation ». Y/N Y/N A toggle function : Use Y/N to toggle the function from Y (Yes) to N (No). When you have finished : Press to highlight « EXIT ».
01201138 0107 Notice Date 23 Page 11 11. Machine operation INSTRUCTION HANDBOOK Detergent signals and water flushing MANUAL FUNCTIONS DETERGENTS / FLUSH WATER FLUSH FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 To access this function, see instructions in section « Manual operation ». OPEN Use and to select the function you require.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 24 Page 11 Text 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »). Pressing ”Text” displays more information The text displayed is a description of the wash program selected.
01201138 0107 Notice 25 Page Date 11 11. Machine operation INSTRUCTION HANDBOOK To change the wash program after program operation has commenced 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 48 RPM During program operation the display will look this (see section « To start the wash program »).
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 26 Page 11 To change temperature scale °C/°F 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »).
01201138 0107 Notice 27 Page Date 11 11. Machine operation INSTRUCTION HANDBOOK Auto restart 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : RAPID ADVANCE : PAUSE 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section " To start the wash program ").
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 28 Page 11 Manual operation To select manual operation RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT, KG If this menu is not currently displayed : Press repeatedly. 000,0 Two types of manual operation There are two types of manual operation, which should not be confused : • Manual operation when no program is running These functions are described in this section.
01201138 0107 Date Notice 29 Page 11 MANUAL MODE MAKE A CHOICE MOTOR / DOOR WATER / DRAIN HEATING DETERGENT / FLUSH EXIT SELECT MOTOR / DOOR WATER / DRAIN HEATING DETERGENT / FLUSH EXIT Select the function required using the cursor keys 11. Machine operation INSTRUCTION HANDBOOK Manual operation when no program is running Motor/door (see section "Motor/door") Lock/unlock door. Switch motor on/off (normal drum action).
11. Machine operation INSTRUCTION HANDBOOK Water/drain MANUAL FUNCTIONS WATER / DRAIN DRAIN CLOSED COLD WATER MIXT WATER HOT WATER COLD HARD WATER N To access this function, see instructions in section « To select manual functions ». LEVEL : 0 UNITS Y/N Use or to select Drain or one of the six Water filling alternative.
01201138 0107 31 Page Date Notice 11 11. Machine operation INSTRUCTION HANDBOOK Heating To access this function, see instructions in section « To select manual operation ». MANUAL FUNCTIONS HEATING Temperature selected SELECT TEMPERATURE 0 °C 24 °C ACTUAL TEMPERATURE Actual temperature START 1 2 3 4 5 6 7 8 9 Use the numeric key to enter the temperature the water is to be heated do. 0 START Press START. Heating will now begin.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 32 Page 11 Detegent signals and water flushing MANUAL FUNCTIONS DETERGENTS / FLUSH WATER FLUSH FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 To access this function, see instructions in section « To select manual operation ». OPEN Use and to select the function you require.
01201138 0107 Notice Date 33 Page 11 At the end of the wash 11. Machine operation INSTRUCTION HANDBOOK 1 For your safety, the door can only be open after 40 seconds. Standard machines Fig. • Position the cage doors in front of the drum door with key "Cage positioning". 1 Fig. • Press the "Door unblocking" key. 2 • Open the unloading door with the handle. • Rotate the door manually to complete the positioning of the doors in front of the opening of the drum.
INSTRUCTION HANDBOOK 11. Machine operation • Rotate the door manually to complete the positioning of the doors in front of the opening of the drum. 01201138 0907 Notice Date 34 Page 11 4 WARNING In case of important unbalance inside the drum, an unexpected rotation of the latter can pinch and arm hands of the operator. • Open the cage doors. • Unloading the linen and close the doors. You can start a new washing cycle.
01201138 0107 Date Notice 35 Page 11. Machine operation 11 Statistics To select "Statistics" RUN A WASH PROGRAM GO TO THE MENU If this menu is not currently diplayed : MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT, KG Press repeatedly. 000,0 SELECT RUN A WASH PROGRAM Press to highlight « GO TO THE MENU ». GO TO THE MENU SELECT Press SELECT.
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01201138 0107 Notice Date 37 Page 11. Machine operation 11 INSTRUCTION HANDBOOK Resetting statistics registers RUN A WASH PROGRAM GO TO THE MENU MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT, KG If the menu is not currently displayed : Press repeatedly. 000,0 SELECT Press to highlight « GO TO THE MENU ». RUN A WASH PROGRAM GO TO THE MENU SELECT Press SELECT.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 38 Page 11 MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE SELECT Press four times... The service mode may only be used by authorised personnel, because all safety interlocks are disabled when it is in use. ... to highlight « SERVICE MODE ». PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE SETTINGS 2 EXIT SELECT Press SELECT.
01201138 0107 Notice Date 39 Page 11 11. Machine operation Time counter « service time » and « last service » SERVICE MODE MAKE A CHOICE : Both counters can be reset in the same way. SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNTER IN SMC EXIT SELECT Press so that « CLEAR TRIP HOUR COUNTER » or « CLEAR SERVICE COUNTER ». SELECT CLEAR COUNTER CLS Press SELECT. First you have a chance to change your mind.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Number of washes for program in timer or memory card You can reset program in both timer and the memory card (if inserted) : SERVICE MODE MAKE A CHOICE : SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN PCS CLEAR WASH PROGRAM COUNTER IN SMC EXIT SELECT Press so that "CLEAR WASH PROGRAM COUNTER IN PCS" or "CLEAR WASH PROGRAM COUNTER IN SMC".
01201138 0107 41 Page Date Notice 11. Machine operation 11 CLEAR COUNTER PCS FROM PROGRAM NUMBER : TO PROGRAM NUMBER : 1 0 TO END : TO PROGRAM NUMBER = 0 EXIT 1 2 3 4 5 6 7 8 9 Write up to which program number you want to clear wash programs. 0 ERASE SERVICE MODE ARE YOU SURE ? PRESS SELECT ELSE PRESS ANY OTHER KEY SELECT Press ERASE. Do you want to change your mind ? If you do not want to reset the register : Press on any button except SELECT.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 42 Page 11 Scale adjustments (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : SERVICE PROGRAM CLEAR COUNTER CLEAR SERVICE COUNTER CLEAR WASH COUNTER IN PCS CLEAR WASH COUNTER IN MEMORY CARD SCALE ADJUSTMENTS Press repeatedly until SCALE ADJUSTMENTS is highlighted. SELECT SELECT Press SELECT. When you have finished : Press repeatedly until EXIT is highlighted.
01201138 0107 Notice Date 43 Page 11 11. Machine operation INSTRUCTION HANDBOOK Reset scale to zero (for machines with weighing equipment installed only) Reset scale to zero Reset weighing equipment” is used to make the weighing equipment display 0 when the machine has no load in it. If your attempt to reset the weighing equipment fails at this point, you will see an error message equivalent to "FAILED. PRESS SELECT" on the display.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 44 Page 11 Reste tare to zero (for machines with weighing equipment installed only) Reset tare to zero If your attempt to clear the tare parameter fails at this point, you will see an error message equivalent to : "FAILED. PRESS SELECT" on the display. For troubleshooting, see the section "Fault-finding, weighing equipment" in the machine manual.
01201138 0107 Notice Date 45 Page 11 11. Machine operation INSTRUCTION HANDBOOK Tare scale (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT Press twice to highlight "TARE SCALE".
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 46 Page 11 Set tare to a certain value (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT Press three times to highlight "SET TARE TO A CERTAIN VALUE".
01201138 0907 Date Notice 47 Page 11 11. Machine operation INSTRUCTION HANDBOOK Read tare value (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE Read tare value This function lets you check the value currently stored as the tare parameter. SELECT Press four times to highlight "READ TARE VALUE".
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 48 Page 11 Calibrate the scale (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : Please note : This function is used only on installation of a new scale unit.
01201138 0107 Notice 49 Page Date 11 11. Machine operation INSTRUCTION HANDBOOK (for machines with weighing equipment installed only) Calibration weight A weight of between 40 kg and 400 kg should be used as a calibration weight. The higher the weight (within these limits), the better the weighing accuracy of the machine. Put the calibration weight in the drum.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 50 Page 11 (for machines with weighing equipment installed only) SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE ! PRESS SELECT SELECT SELECT Press SELECT. SCALE ADJUSTMENTS CALIBRATE THE SCALE RESET SCALE FOR CALIBRATION MODE AND PRESS SELECT Restore the calibration switch to normal mode. Calibration mode/normal mode To gain access to the calibration switch in the scale unit, the lower front panel has to be taken off.
01201138 0107 Notice Date 51 Page 11 11. Machine operation INSTRUCTION HANDBOOK Zero calibration (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT Press six times to highlight "ZERO CALIBRATIONN".
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 52 Page 11 Read version number (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE SELECT Press seven times to highlight "READ VERSION NUMBER".
01201138 1109 Notice Date 53 Page 11 11. Machine operation INSTRUCTION HANDBOOK Functions "ON/OFF" and "Servo-control pause" by exterior signals Description During a programme, an on/off function and a servo-control pause can be used to vary the heating or the starting of a machine in comparison to another by using an exterior signal (electric signal).
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 54 Page 11 Memory card General introduction A memory card is a plastic card, the size of a credit card, with an electronic memory chip inside it. This memory card is capable of storing 10 to 15 wash programs of normal size. If the programs are mostly small ones, more of them can be stored, whereas larger programs will reduce the number which can be held by the memory card.
01201138 0107 Notice Date 55 Page 11. Machine operation 11 To select the « Memory card » function Memory chip Turn the memory card so its memory chip is at the far end, and on the left of the card... Card reader 1 2 3 1 5 6 7 8 9 ...then insert the memory card into the program control unit. 0 RUN A WASH PROGRAM GO TO THE MENU If this menu is not currently displayed : MAKE YOUR CHOICE WITH OR AND PRESS SELECT WEIGHT, KG Press repeatedly.
INSTRUCTION HANDBOOK 11. Machine operation MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE SELECT Press three times… PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE SETTINGS 2 EXIT … to highlight « MEMORY CARD ». SELECT Press SELECT.
01201138 0107 Notice Date 57 Page 11 MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT SELECT Select the function required using the cursor keys. EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT SELECT Press SELECT. 11.
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Date Notice 58 Page 11 To run a wash program straight from a memory card MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD To access this menu, follow the instructions in section « To select the "Memory card" function ».
01201138 0107 Notice Date 59 Page 11 11. Machine operation INSTRUCTION HANDBOOK To copy a program from memory card to the machine's program control unit MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD EXIT SELECT To access this menu, follow the instructions in section « To select the "Memory card" function ». Note that restricted-use programs on a memory card cannot be copied.
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01201138 0107 Notice Date 61 Page 11 11. Machine operation INSTRUCTION HANDBOOK To copy a program from the program control unit to a memory card MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAMIN MEMORY CARD CLEAR MEMORY CARD EXIT To access this menu, follow the instructions in section « To select the "Memory card" function ».
11. Machine operation INSTRUCTION HANDBOOK 01201138 0107 Notice Date 62 Page Change program number when you copied a program from program control unit to memory card Choose 1 or 2 : MEMORY CARD COPY PROGRAM FROM PCS TO MEMORY CARD NOW YOU CAN CHANGE NUMBER 996 JUST PRESS SELECT IF NUMBER IS OK SELECT 1 2 3 4 5 6 7 8 9 1 If you want to give the program a different program number (from the one it had on the machine) : Use the numeric keys to enter the new program number, then press SELECT.
01201138 0107 Notice Date 63 Page 11 11. Machine operation INSTRUCTION HANDBOOK To delete a program on a memory card MEMORY CARD EXECUTE WASH PROGRAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT To access this menu, follow the instructions in section « To select the "Memory card" function ». SELECT Highlight « DELETE PROGRAM FROM IN MEMORY CARD » (press or if necessary).
INSTRUCTION HANDBOOK 11.
01201138 0107 Notice Date 65 Page 11 11. Machine operation INSTRUCTION HANDBOOK Weighing equipment (optional equipment) Description Fig. 1 1 The weighing equipment comprises the following units : • A scale unit located • Four load cells, one in each corner of the frame • Wiring The weight of the wash load is registered by the four load cells, which send analogue signals to the scale unit. In the scale unit the signals are processed and converted to a weight value in an analogue-digital converter.
11. Machine operation INSTRUCTION HANDBOOK After a power-cut 01201138 0107 Notice Fig. 2 Fig. 3 The Clarus control unit automatically detects if weighing equipment is connected, and the actual (current) weight is shown on the display, on one line of the menu (normal display mode). When the machine starts to be loaded, the display switches to showing the actual weight in large numerals (weight display mode). Normal display mode is resumed : • If a new program number is entered using the numeric keys.
01201138 0107 Notice Date 67 Page 11 Resetting the weighing equipment If the display does not show the weight (in an empty machine) as zero after a program, the weighing equipment can be reset to zero using the TAR key. For a description of the functions used to set and check the tare value, see the section headed "Scale adjustments" under "Machine operation". Calibration the weighing equipment The "Zero calibration" function is used to increase the accuracy of the weighing equipment.
INSTRUCTION HANDBOOK 11. Machine operation Checking accuracy of weighing equipment display Twice a year you need to check that the weighing equipment is displaying the accurate weight, with the aid of an object of known weight. If the weighing equipment does not show the real weight of this object, you will need to follow the "Zero calibration" procedure, a function in the Clarus software. Follow the instructions under "Zero calibration" in the "Machine operation" section of the manual.
Notice Date 69 Page 11 The dead load selector 4 The dead load selector, located in the scale unit, is used for setting the machine’s "dead load". 058 0 88 4 INSTRUCTION HANDBOOK DEAD LOAD 83 11 030 Fig. 11. Machine operation 280650 01201138 0107 The dead load is the load (weight) to which the load cells are subjected before any load is placed in the wash drum. The dead load selector is set before the machine leaves the factory, and its setting should not normally be changed.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 70 Page 11 To replace the scale unit • Remove the machine’s side panel. Fig. 6 • Disconnect the six connectors to the scale unit. • Remove the scale unit. • Install the new scale unit, assembly in reverse order of disassembly. • Check that the dead load selector is set to 580-880 kg (machines 250-350-500) or 8301130 kg (machine 650). • Calibrate the weighing equipment, see "Calibrate the scale" under "Machine operation".
01201138 0107 Notice Date 71 Page 11 11. Machine operation INSTRUCTION HANDBOOK Component locations 7 X9-CPU 230 V UM C1 C2 C3 C4 CEL D0842-4822-4822bis Fig.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 72 Page 11 Fault-finding, weighing equipment Error message on display : 8 Weight-totalling board Weight, in kg : 999,0 or -999,9 Probable cause : The weighing equipment is overloaded/ "underloaded", i.e. the load cells are sending a signal which is too high/low to the scale unit. Probable cause is one or more load cells faulty. The dead load selector may be on the wrong setting. The machine may be incorrectly installed.
01201138 0107 Notice Date 73 Page 11 11. Machine operation INSTRUCTION HANDBOOK • If more than one load cell is faulty, the faulty cells can be identified using a multimeter on the scale unit weight-totalling board to check each cell in turn, as follows : - Remove the four screws on the scale unit cover. - Check that the four load cell cables are connected to the scale unit. - Measure the voltage at the connectors on the weight-totalling board, between terminal 2 and 3 for each load cell.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 Notice Date 74 Page 11 Error message on display : Failed. Press SELECT. Possible causes : Dead load selector or calibration switch incorrectly set. An incorrect calibration weight has been used for calibration. Fault-finding procedure : • Check that the dead load selector is set correctly. It should be set to 580-880 kg (machines 250-350-500) or 830-1130 kg (machine 650). Fig.
01201138 0107 Notice Date 75 Page 11 11. Machine operation INSTRUCTION HANDBOOK Information in display : Function no allowed. Probable cause : A function has been selected in the program which cannot be carried out. Fault-finding procedure : • Check that the function in question is switched on under "Settings". • Check that the cables for CPU communication, power supply and load cells are connected. • Check that these cables are all in good condition. • If any cable is faulty, replace it.
INSTRUCTION HANDBOOK 11. Machine operation 01201138 0107 This page ist left blank on purpose.
01201138 0107 Notice Date 1 Page 12 12. Safety INSTRUCTION HANDBOOK Safety • Restarting the machine After any stoppage of the machine, either due to power failure, emergency stop, motor safety, the machine can only be restarted after having pressed key "ON". • Outer doors All of the different parts of the machine stop working automatically as soon as one of the doors is opened. The doors can only be opened if the cage is at a complete standstill and the programmer on end of cycle.
01201138 0107 INSTRUCTION HANDBOOK 12. Safety Notice Date 2 Page 12 • Drain A 'hold to run" switch allows the manual opening of the drain to empty the machine if needed (open the loading side casing to get to it). • Accessibility All of the casings can be dismantled by means of a specially designed tool.
01201138 0108 Notice Date 1 Page 13 INSTRUCTION HANDBOOK 13. Maintenance Operating incidents In order to limit the risk of failure in the electronic controls of the programming unit of the machine, the machine should be earthed. Should interferences happen, the first thing to be checked is the earthing of the machine. The programming unit permanently checks the machine, regarding both safety and working aspects.
01201138 0108 INSTRUCTION HANDBOOK 13. Maintenance Error/Function NTC HIGH TEMP. Notice Page 13 Cause Action - This suggests short-circuit in sensor or wiring. - Check the wiring temperature sensor and replace as appropriate. - Replace temperature sensor. Error 5 Temperature sensor indicating a temperature above highest allowable value. - Temperature sensor faulty. WATER IN DRUM Date 2 - Temperature detection function on CPU PCB faulty. - Replace PCB.
01201138 0108 Notice 3 13 Page Date Error/Function Cause UNBAL SENSOR FAULT - The unbalance safety contact has been activated for at least 5 seconds during washing before a distribution. - The unbalance safety contact fautly or a suspension spring is broken. - Bad loading of machine. - Transient fault. No action required. - Frequency converter faulty. LEVEL CALIBRATION - Correctly load the drum or put linen in several nets. - Turn the machine's wall switch off and on again. Start a program.
01201138 0108 INSTRUCTION HANDBOOK 13. Maintenance Operating incidents Cause CMIS COMMUNICATION Date Page 13 Action Error 19 Machine has lost contact with network. TACHO Notice 4 - Communication between the programme unit card A1 and the network has been interrupted. - Verify that the cable between the network and X7 on programme unit card A1 is connected. If the cable is properly connected, contact the person responsible for the network.
01201138 0108 Notice Date 5 Page Operating incidents 13 13.
01201138 0108 INSTRUCTION HANDBOOK 13. Maintenance Notice Date 6 Page 13 Error Meaning Possible cause Displayed advertisement : - Voltage in the DC-link circuit too high. - Poor controller adjustment (overshooting), input voltage too high, interference voltages at the input, deceleration ramp too short, braking resistor defective or too small. - Occurs, if DC-link voltage falls below the permissible value.
01201138 0108 Notice Date 7 Page 13 INSTRUCTION HANDBOOK 13. Maintenance Error Meaning Possible cause Displayed advertisement : - Motor temperature switch or PTC at the terminals T1/T2 is again in the normal operating range. The error can be reset now. . - General power circuit fault. . - Software version for power circuit and control card are different. Error cannot be reset. .
01201138 0108 INSTRUCTION HANDBOOK 13. Maintenance Notice Date 8 Page 13 Error Meaning Possible cause Displayed advertisement : - After reset the operation is again possible (without storage in the EEPROM). . - Parameter value could not be written to the power circuit. Acknowledgement from PC<>OK . - Synchronization over sercos-bus not possible. Programmed response : «Error, restart after reset». . - Electronic motor protective relay has tripped. . - External error.
01201138 0108 Notice Date 9 Page 13 INSTRUCTION HANDBOOK 13. Maintenance Error Meaning Possible cause Displayed advertisement : - The drive has driven onto the left limit switch. Programmed response : «Error, restart after reset». . - During the initialization the power circuit could not be recognized or was identified as invalid. . - Power circuit identification was changed. With a valid power circuit this error can be reset by writing to SY.3. If the value displayed in SY.
01201138 0108 INSTRUCTION HANDBOOK 13. Maintenance Notice Date Error Meaning Possible cause Displayed advertisement : - MFC not booted. . - Real speed is bigger than the max. output speed. . - Encoder interface identifier has changed, it must be confirmed over ec.0 or ec.10. . - During the automatic motor stator resistance measurement. . KEB ERROR 87 EINI Error initialisation MFC. Displayed advertisement : KEB ERROR 88 EOS Error over speed.
01201138 0107 Date Notice 1 Page 14 INSTRUCTION HANDBOOK 14. Preventive maintenance CAUTION Complete the washing cycle, unload the machine and shut off the power supplies (water, gas, electricity, steam) before any maintenance or repair intervention is carried out.
01201138 0107 INSTRUCTION HANDBOOK 14. Preventive maintenance Notice Date 2 Page 14 Daily (8 H.) 1. Check that the "emergency stop button" works properly. 2. Check that the opening safety devices of the drum doors and of the outer doors are working correctly. 3. Clean the soap box (operate the rinse electrovalve of soap box). Monthly (170 H.) 4. Clean the water level and connections on the drain valve (do not blow in the pipe towards the CPU). 5.
01201138 0107 Notice Date 3 14 Page 14. Preventive maintenance INSTRUCTION HANDBOOK Gas exchanger 4 8 8 2 8 7 1 5 2 3 6 Daily (8 H.) 1. Clean the pump filter of the heating box on the gas exchanger. Weekly (40 H.) 1. Clean the fluff filter with suction device. Clean the cover filter with suction device. Monthly (170 H.) 2. Check the pressure switch. 3. Check that the water level detector properly operates. 4. Check the pipes of the heating rack. Clean if necessary.
01201138 0107 INSTRUCTION HANDBOOK 14. Preventive maintenance Notice Date Every year (2000 H.) 8. Sweep the smoke tubes of the heating box and the exhaust pipes of burnt gas.
01201138 0107 Notice Date 5 Page 14 14. Preventive maintenance INSTRUCTION HANDBOOK CAUTION To ensure that your machine gives the very best service, please take care that maintenance is carried strict accordance with the instructions above mentioned. Frictional electricity Some textiles may generate frictional electricity causing damages when calendering. In most cases, this can be avoided by using at the last rinse a softener with an antistatic agent.
01201138 0210 INSTRUCTION HANDBOOK 14.
01201138 0310 Notice Date 1 Page 15 15. Electric diagrams INSTRUCTION HANDBOOK Configuration of variator KEB type 5 list of CP parameters Code Function CP. 0 Password input CP. 1 Inverter status display CP. 2 Utilization CP. 3 Actual frequency display CP. 4 Peak of load CP. 5 Variator temperature CP. 6 Apparent current CP. 7 Active set CP. 8 Transmission speed CP. 9 Last error CP.10 Overcurrent CP.11 Overload CP.12 Overvoltage CP.13 Overtemperature CP.14 Max. constant current set 0 CP.15 Max.
01201138 0107 INSTRUCTION HANDBOOK 16. Appendices Notice Date 1 Page 16 Conversion of measurement units The following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit conversion tables. bar : 1 bar = 100 000 Pa 1 bar = 1.019 7 kg/cm² 1 bar = 750.06 mm Hg 1 bar = 10 197 mm H2O 1 bar = 14.504 psi british thermal unit : calorie : 1 kg/cm² = 10 000 mm H2O 1 kg/cm² = 735.557 6 mm Hg pound : 1 lb = 453.592 37 g meter : 1 m = 1.
01201138 0107 Notice Date 2 Page 16 16. Appendices INSTRUCTION HANDBOOK Explanation of washing symbols (ISO 3758:2005 standard) To overcome language barriers, the following are symbols used internationally to give you guidance and recommendations when washing different textiles. Washing The tub symbolizes washing. Max. washing temperature in °C D1232 95 95 Mechanical action Dry or water cleaning The circle symbolizes dry or water cleaning.
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