Maintenance manual for reference machines Washer extactors FOM 71 CLS, FOM 71 MP-Lab IEC 60456 Ed 5 Operating manual in original language 438 9094-21/EN 2010.11.
Contents Contents Introduction..............................................................................................1:1 Wascator FOM 71 CLS Software versions....................................................................................2:1 Installation inspection of the reference machine.....................................3:1 Calibration of the level control system.....................................................4:1 Calibration of the scale system....................................
Introduction Introduction The Maintenance manual for reference machines shall be used when performing washing machine tests according to the international standard IEC 60456 Ed 5. The purpose of this manual is to help the user to keep the reference machine in best condition in order to minimize the inaccuracy of the results caused by the reference machine.
Wascator FOM 71 CLS
Software versions Wascator FOM 71 CLS Software versions Software 1.3: Original software installed from production start Software 1.7: Introduced 2004-04-28 from serial number 005200049196 Changes: Following parameters added to Settings 1: START SLOW FILL MM Default value = 0 IS TEMP ADJUST ADD Default value = 0 IS TEMP ADJUST SUB Default value = 0 Software 1.8 Introduced 2007-01-27 from serial number 005200089296 Changes: Following parameters added to Settings 1: SPEED CALIB.
Installation inspection of the reference machine Wascator FOM 71 CLS 3:1 1 Installation inspection of the reference machine Before carrying out any major test series inspect the installation and check the following terms: 1 • The machine must be installed on a level base. The following clearances are recommended in order to facilitate calibration: At least 500 mm between the machine and the wall behind and min. 50 mm on both sides of the machine whether installed next to the wall or other machines.
3:2 Installation inspection of the reference machine Drain connection • Connect a 75 mm (2 1/2") flexible rubber hose to the machine’s drain pipe, ensuring a downward flow from the machine. Avoid sharp bends, which may prevent proper drainage. 1 • There should be an air-gap of 50 mm between the drain hose and the drain. • Make sure that the drain hose is sufficiently flexible so that it does not cause problems related to the scale system.
Calibration of the level control system Wascator FOM 71 CLS 4:1 1 Calibration of the level control system During testing compliant with the IEC 604456 Ed5 standard, this calibration does not control the supply water values of the wash program. However, where wash programs use the scale for controlling the water intake level, the control becomes active and manages other levels inside the machine such as empty machine, heating element safety level and overfill.
Calibration of level control system 4:2 Calibration of level control system The level control system can be calibrated both individually and manually. Calibration starts at the bottom of the inner drum and can go up to 250 mm from that point. A ruler is supplied with the machine with which the water level above the inner drum can be read. 1 CLS 7.jpg • Place the ruler on the bottom of the inner drum, equidistant between two lifters and front and rear gables.
Calibration of level control system 4:3 • The ruler has two different scales, one in mm and one in RU units (exactly 2 mm/RU unit). The calibration shall be made in at least five level steps, and the first step when the water just enters the inner drum. More calibration steps can be made if requested. - Go down to ”Options menu”. - Press ”Select”. - Go down to ”Service mode”. - Press ”Select”. 3 3 CLS 4.jpg CLS 6.
Calibration of level control system 4:4 4 SERVICE PROGRAM MAKE A CHOICE: CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTER IN CLS CLEAR WASH PROGRAM COUNTER IN SMC SCALE ADJUSTMENTS CALIB. OF LEVEL SENSOR EXIT SELECT 4 • ”Service Mode” menu is now shown on the display.
Calibration of level control system • Close the door. • Go down to ”Calibration of level sensor”. • Press ”Select”. 5 LEVEL CALIBRATION FILL WATER TO DESIRED LEVEL LEVEL: 0 SCU OK 5 OPEN • Press ”Open” to fill the machine with water until the level reaches the botton of the inner drum where the ruler is placed. • Press ”OK”. • Enter the value read on the ruler in RU units (The first setting is 0=level in drum. • Press ”OK”. • Press ”Open” to fill more water. • Press ”OK”.
Calibration of level control system 4:6 6 LEVEL CALIBRATION OLD CALIBRATION WILL BE OWERWRITTEN ARE YOU SURE? PRESS OK ELSE PRESS ANY OTHER KEY OK 6 • Press ”OK”. • Go down to ”Exit”. • Press ”Select”.
Calibration of the scale system Wascator FOM 71 CLS Calibration of the scale system After installation, and once all hoses and electrical cables have been connected to the machine, the scale must be calibrated. The current calibration (Weight vs scale output) is factory-set and a zero calibration is required in order to compensate for the additional weight of the cables and hoses.
Calibration of the scale system 5:2 Zero adjustment of the scale (weight function) The scale is factory-set and no adjustment should be necessary unless some components have to be replaced. However, a zero adjustment must be carried out as the total weight of the machine has to be programmed into the scale. Make sure that the water and drain hoses are in place and properly mounted. Make sure that all panels are fitted and the power connection is located on top of the machine.
Calibration of the scale system 5:3 Adjustment of the FOM 71 CLS scale control unit in event that the scale cannot be set to zero If the offset weight is too high (or negative), a zero calibration may fail. This may be caused by the addition or removal of heavy objects (hoses, panels, etc) during installation. The instruction below describes how to overcome this fault. Bild 5.3.jpg 1.
Calibration of the scale system Wascator FOM 71 CLS 6:1 1 Installation of laboratory sensors for temperature and speed and connection for external weight signal Laboratory sensors can be attached to the Wascator FOM 71 CLS model. However, it is important that the installation is carried out in accordance with the instructions below so as not to incur improper operation or obtain inaccurate test results.
6:2 Calibration of the scale system Installation of speed sensor A speed sensor can be attached to the end of the drum shaft. In order to be able to attach the sensor, a hole can be made in the back panel of the machine. A diameter less than 60 mm will not affect the performance of the machine. (Ventilation holes may change the air temperature inside the machine, which may also affect water temperature.) 1 External weight sensing signal An external signal may be obtained from the weight control system.
Calibration of the scale system Weight signal 4 -20 mA (4 mA equal to 0 kg and 20mA to 80 kg) 6:3 3 Output X78:1 = + X78:2 = Card B View of distribution card B 5743A
Adjustment of temperature, speed and water Wascator FOM 71 CLS Adjustment of temperature, speed and water Many of the machine's preset parameters shown under Settings 1 in Menu mode can be changed. Some of these parameters are useful during the maintenance and calibration procedures. A full parameter list can be found in Table 1 Adjustment of temperature If the actual temperature in the bath does not correspond to the set temperature or temperature shown in the display, a correction can be made.
7:2 Adjustment of temperature, speed and water NOTE: It is advisable that authorized technicians from Electrolux Laundry Systems are contacted before any change is made. Procedure for changing parameters in SETTINGS 1 Electrical installation must be carried out by an authorized personnel • Turn main switch at the rear of the machine to OFF. • Disconnect the machine from the main power. • Unscrew the lid to the rear electrical connection box (4 screws) and remove the lid.
Adjustment of temperature, speed and water Bild 7.3.
7:4 Adjustment of temperature, speed and water Table 1: Parameters in Settings 1 FUNCTION DEFAULT EXPLANATION VALUE ADJUST TIME ALLOWED N Change of the “step time” (See display) e.g. wash/ rinse/etc time during a program operation. ADJUST TEMPERATURE ALLOWED N Change of the temperature within a sequence during program operation RAPID ADVANCE ALLOWED Y Permission to rapid advance during a program operation SHOW WEIGHT ALLOWED Y Option to show scale output in the display.
Adjustment of temperature, speed and water 7:5 Table 1: Parameters in Settings 1 FUNCTION DEFAULT EXPLANATION VALUE TEMPERATURE CONTROL OF WATER Y If set to Y and using hot and cold water supply the hot and cold water is pulsed so the inlet water temperature does not exceed the set temperature. TEMPERATURE IN ºC Y Temperatures shown in centigrade. If N is set the temperature shown will be in Fahrenheit.
7:6 Adjustment of temperature, speed and water Table 1: Parameters in Settings 1 FUNCTION DEFAULT EXPLANATION VALUE SHOW WEIGHT TIMEOUT 20 Time the weight is shown in the display before the normal display is restored. 1 step = 1 sec PC5 BLOCKING OF HEATING N Parameter for parallel operation of commercial washers. Not used in FOM 71 CLS operations PC5 BLOCKING OF SPINNING N See above HEAT 2 STANDARD N For machines with dual heating systems. Selects which system that shall have priority.
Adjustment of temperature, speed and water 7:7 Table 1: Parameters in Settings 1 FUNCTION SPEED CALIB. LOW RANGE IN % DEFAULT EXPLANATION VALUE 1000 Will change the drum speed in the low speed interval ≤ 300 RPM. The default value is a ratio value and a 1 unit change will change the ratio 0.1% Thus 956 will mean 95.6% of original speed and 1050 105% of original speed. 1000 Will change the drum speed in the high speed interval > 300 RPM.
Cleaning the machine Wascator FOM 71 CLS Cleaning the machine from debris in water, lint, scale and residual detergent It is very important that the wet parts of the machine are free from debris and particles that can influence the wash performance of the machine. Lint and threads from ballast and test swatches can accumulate on the heating elements and as the bundle of lint/threads will grow it may eventually be so large that is clogging the drain valve and causing the drain valve to leak.
8:2 Cleaning the machine Cleaning the incoming supply water filter Debris clogging the incoming supply water filter can prolong the supply time so it falls outside the specification given in the standard. Therefore it is necessary to regularly to clean the filter. • Disconnect the incoming water hose and remove the filter. The filter cartridge can easily be taken out from the valve housing. Clean the filter and reassemble all the parts.
Cleaning the machine Repairs 3 8:3 Main power switch Repair work on the machine should only be done by specially trained personnel. Dissambly For repair works on the drain valve, there is a risk that water still left in the machine may flood onto the floor. Be sure to dry up any spilled water since it may cause people to slip and hurt themselves. 3 5185 4 Upper part Rubber diaphragm with drain connection 1. Take down power from the machine by turning the main power switch to the 0 position. 2.
Installation 8:4 Assembling 4 1. Connect the pressure hose to the lower part of the valve. Check that the hose is not bent or pinched. 2. Fit the rubber bellows onto the sleeve coupling. 5 3. Hook the valve onto the bolts and turn the valve into position. Secure the 4 retaining bolts of the valve. 4. Secure the hose clamp at the connection of the rubber bellows on the sleeve coupling. 5. Connect the drain hose to the upper part of the valve. 3 6.
Maintenance before start up of a test series Wascator FOM 71 CLS Maintenance before start up of a test series In order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456 a number of checks can be carried out: Before any major test period: • Check for any lint according to instructions in Chapter 8. • Check the supply time for first fill. Shall be 114 ± 14 seconds from closure of door lock relay to end of filling of the 5 litre valve.
Regular maintenance 6 - 12 month Wascator CLS FOM 71 CLS Regular maintenance 6-12 months The reference machine shall at a regular basis be maintained and checked in order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456. Every 6 months: • Carry out an installation check according to instructions in Chapter 3. • Use the start up program (Program 991) and make a visual check and ensure that the supply or drain valves are not leaking.
Empty run test data Wascator FOM 71 CLS Empty run test data During the RRT2008 ring test, data was obtained from a number of laboratories. This data is useful when checking that the reference machine in the laboratory is performing as expected. Please note: This data is obtained from runs with an unloaded machine. Therefore, the energy and process times obtained here cannot be compared with the same parameters applied during a test series carried out with a loaded machine.
Empty run test data 11:2 Temp at the end of heating in final heating: The temperature when the heating relay is switched off after reaching 60ºC. Temp at the end of the main wash: The temperature in the bath just prior to drain after main wash. Amount of water in main wash: The amount of supplied water to the main wash. Amount of water in rinses: The amount of water supplied in each rinse. Total energy consumption: The total energy consumed during the program.
Empty run test data 11:3 FOM 71 CLS IEC 60456 ED 5 Cotton 60 Empty run Estimated/ Estimated/ defined defined std std values ranges RRT2008 Average value Time: Total program time Min,sec 72:00 2:00 71:58 Heating time cold - 20ºC Min,sec 1,30 1:00 1:30 Heating time 20ºC - 40ºC Min,sec 7:00 0:30 7:52 Heating time 40ºC - 60ºC Min,sec 8:30 0:30 8:02 Total mainwash time Min,sec 46:00 1:30 46:07 Filling time of water first fill Min,sec 1:45 0:30 2:02 Cold water inlet temperature
Program description for IEC 60456 Ed5 Spin 1 Drain 5 N N 18 Rinse 4 N N 18 Rinse 3 Drain 4 N Drain 3 N Rinse 2 18 N N Drain 2 N Drain 1 N Rinse 1 Mainwash 6 N N Mainwash 5 N N N N N Action during Action during heating wash Normal/Gentle Normal/Gentle Mainwash 4 18 26 Mainwash 2 Mainwash 3 6 Water Supply (litre) Mainwash 1 Sequence IEC 60456 Ed5 Cotton 85ºC (Wascator FOM 71 CLS) N Y N Y Y N Heating Yes/No 85 40 20 Temperature (ºC) 8:00 1:00 14:00 1:00
18 Spin 1 Drain 5 N N Rinse 4 18 N Drain 4 N Rinse 3 18 N N 18 Rinse 2 Drain 3 N N Rinse 1 Drain 2 N Drain 1 N N N Mainwash 6 Mainwash 5 N N N N N N Y N Y Y N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Mainwash 4 Mainwash 3 6 26 Mainwash 2 Water Supply (litre) Mainwash 1 Sequence IEC 60456 Ed5 Cotton 60ºC (Wascator FOM 71 CLS) 60 40 20 8:00 1:00 14:00 1:00 2:00 Temperature Time at (ºC) temperature (Min) 5:00 1:
1:00 2:00 1:00 2:00 1:00 3:00 1:00 3:00 1:00 5:00 1:00 Spin 1 N 11:00 1:00 2:00 Drain 5 40 20 Rinse/Drain/Spin time(Min) 5:00 N N Y Y N Temperature Time at (ºC) temperature (Min) Spin 1 Drain 5 N Rinse 4 18 N N 18 Rinse 3 Drain 4 N Drain 3 N Rinse 2 18 N N Drain 2 N 18 N N N Drain 1 N N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Rinse 1 Mainwash 4 Mainwash 3 6 26 Mainwash 2 Water Supply (litre) Mainwash 1
1:00 2:00 1:00 3:00 1:00 3:00 1:00 5:00 2:00 8:00 1:00 14:00 1:00 2:00 Spin 1 60 40 20 Rinse/Drain/Spin time(Min) 2:00 N N Y N Y Y Temperature Time at (ºC) temperature (Min) Spin 1 N N 22 Rinse 3 Drain 4 N Drain 3 N Rinse 2 22 N N 22 Rinse 1 Drain 2 N N Mainwash 7 (Cool Down) Drain 1 N N Mainwash 6 N N N N Mainwash 5 N N N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Mainwash 4 4 22 Mainwash 2 Mainwash 3 6
22 Mainwash 2 N N Y 20 2:00 Spin 1 Drain 4 N N Rinse 3 22 N N Drain 3 1:00 N 22 Drain 2 Rinse 2 2:00 1:00 2:00 1:00 3:00 3:00 N 1:00 22 11:00 1:00 Rinse 1 40 N N Y Rinse/Drain/Spin time(Min) Drain 1 N Temperature Time at (ºC) temperature (Min) N N N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Mainwash 4 Mainwash 3 6 Water Supply (litre) Mainwash 1 Sequence IEC 60456 Ed5 Synthetics/Blends 40ºC (Wascator FOM 71 CLS) Pr
Spin 2 Drain 4 G G 1:00 3:00 1:00 3:00 1:00 6:00 1:00 2:00 26 3:30 0:30 0:30 Rinse 3 40 35 20 Rinse/Drain/Spin time(Min) 1:00 Y Y Y Temperature Time at (ºC) temperature (Min) Spin 1 G G 26 Rinse 2 Drain 3 G Drain 2 G 26 Rinse 1 G G Drain 1 G G Mainwash 4 G G 26 Mainwash 2 N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Mainwash 3 6 Water Supply (litre) Mainwash 1 Sequence IEC 60456 Ed5 Wool 40ºC (Wascator FOM 71 CLS)
Spin 1 N N 18 Rinse 3 Drain 4 N Drain 3 N Rinse 2 18 N N 18 Rinse 1 Drain 2 N Drain 1 N N N N N N Y Y N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Mainwash 4 Mainwash 3 6 26 Mainwash 2 Water Supply (litre) Mainwash 1 Sequence IEC 60456 Ed5 Cotton 30ºC (Wascator FOM 71 CLS) 30 20 17:00 1:00 2:00 Temperature Time at (ºC) temperature (Min) 5:00 1:00 2:00 1:00 3:00 1:00 3:00 1:00 Rinse/Drain/Spin time(Min) Program descrip
Spin 1 Drain 4 N N Rinse 3 18 N Drain 3 N Rinse 2 18 N N Rinse 1 18 N Drain 1 Drain 2 N Mainwash 4 N N N N Y Y N Action during Action during Heating heating wash Yes/No Normal/Gentle Normal/Gentle Mainwash 3 6 26 Mainwash 2 Water Supply (litre) Mainwash 1 Sequence IEC 60456 Ed5 Cotton 20ºC (Wascator FOM 71 CLS) 20 20 7:00 1:00 2:00 Temperature Time at (ºC) temperature (Min) 5:00 1:00 2:00 1:00 3:00 1:00 3:00 1:00 Rinse/Drain/Spin time(Min) 12:8 Program descri
FOM 71 MP-Lab
Installation inspection of the reference machine FOM 71 MP-Lab Installation inspection of the reference machine Before carrying out any major test series, inspect the installation and check the following items: • In order to make installation and servicing the machine easier, the following clearances are recommended: o At least 500 mm between the machine and the wall behind. o A minimum clearance of 250mm at the sides between the machine and a wall or other machine, where more than one machine is installed.
Calibration of the level control system FOM 71 MP-Lab Calibration of the level control system For tests carried out in accordance with the IEC 604456 Ed5 standard, this calibration does not control the supply water values of the wash program.
Installation of laboratory sensors FOM 71 MP-Lab Installation of laboratory sensors for temperature and speed Laboratory sensors can be attached to the FOM 71 MP-Lab model. However, it is important that the installation is executed in accordance with the instructions below so as not to return improper operations or faulty test results. Electrical installation must be carried out by an authorized personnel Installation of the laboratory temperature sensor.
15:2 Installation of laboratory sensors Installation of speed sensor A speed sensor can be attached to the end of the drum shaft. To facilitate attaching the sensor, a hole can be made in the back panel of the machine. A diameter of less than 60 mm will not affect machine performance. (Ventilation holes may change the air temperature inside the machine, which may also affect water temperature).
Adjustment of temperature, speed and water FOM 71 MP-Lab Adjustment of temperature, speed and water In contrary to Wascator FOM 71 CLS, there is little scope to change or calibrate the internal parameters of the FOM 71 MP-Lab software. Temperature: • If the temperature of a wash program is too high or too low during the main wash sequence, the temperature sensor must be replaced. Speed: • If speed is too low (wash speed and/or spin speed), check incoming voltage and frequency.
Flow meter installation FOM 71 Mp-Lab Flow meter installation (All references in this document refer to ELS document 438 9041-07 Installation of flow meter control FOM 71 MP-Lab. See Appendix 1. • Make sure that the flow meter is installed as described in Installation manual 438 9041-07 • Examine the straight tubes in front and after the flow meter sensor housing. • The flow sensor housing shall not be placed in a location where water can drip on it.
Flow meter calibration FOM 71 MP-Lab Flow meter calibration (All references in this document refers to ELS document 438 9041-07 Installation of flow meter control FOM 71 MP-lab. See Appendix 1) The flow meter must be configured and calibrated in accordance with the installation manual. The configuration must adhere to the procedure at page 6 of the Installation manual. The configuration also sets the amount of water for the main wash and rinses, as well as calibration factor K.
Flow meter calibration 18:2 o If amount of water is not correct adjust the K-factor until the correct amount is achieved. o Be sure no other machine connected to the same water line is filling water at the same time the calibration is done. • Procedure B: If a high quality and resolution calibrated laboratory flow meter is connected in series with the reference machine flow meter, the following procedure may be implemented instead: o Select the Cotton 60°C program (or any other IEC cotton program).
Flow meter: Setting of the correct amount of water FOM 71 MP-Lab Flow meter: Setting of the correct amount of water (All references in this document refers to ELS Document 438 9041-07 Installation of the flow meter control FOM 71 MP-Lab. See Appendix 1) In IEC 60456 Ed 5 the amount of water levels programmed into the flow meter shall be set according to table D.3 in the standard.
Flow meter: maintenance FOM 71 MP-Lab Flow meter: maintenance (All references in this document refers to ELS document 438 9041-07 Installation of flow meter control FOM 71 LAB. See Appendix 1) • Occasionally check the amount of water coming from the flow meter. If the amount is not correct, recalibrate in accordance with the procedures set out in Chapter 16. • The impeller in the flow meter is sensitive to contaminants in the water and after long inoperative periods, the impeller may stop functioning.
Cleaning the machine FOM 71 MP-Lab Cleaning the machine from debris in water, lint, scale and residual detergent It is very important that the wet parts of the machine are free from debris and particles that may affect influence the wash performance of the machine. Lint and threads from ballast and test swatches may accumulate on the heating elements and as the bundle of lint/threads will grow it may eventually become so large that it clogs the drain valve, causing the drain valve to leak.
21:2 Cleaning the machine Cleaning the incoming supply water filter Debris clogging the incoming supply water filter can prolong the supply time so it falls outside the specification given in the standard. Therefore it is necessary to clean the filter on a regular basis. • Remove the incoming water hose and remove the filter. The filter cartridge can be easily removed from the valve housing. Clean the filter and refit all components.
Cleaning the machine 21:3 Description The drain valve is a motor-operated diaphragm valve, which ensures rapid machine emptying by its opening on a large cross-sectional surface area. Its design is self-clearing, which eliminates the need for lint filters. The main valve components are: • motor with gear • acme-threaded plunger rod with plunger and return spring • rubber diaphragm • connections for water filling, overfilling and drainage. In the open position, the valve is de-energised.
Cleaning the machine 21:4 Repair instructions Deposits of scale in the diaphragm may prevent the valve from closing or opening correctly. Therefore, the valve should be cleaned at specific intervals dictated by operating conditions and water quality. The valve fails to open or close correctly • Check that the motor has the correct supply voltage. • Check that the plunger rod can move freely. • Check that the diaphragm is not clogged by deposits of scale.
Cleaning the machine Removal of scale Depending on how the reference machine is to be used, wet parts should be descaled on a regular basis. • To remove and prevent the formation of scale in instances where the machine is used in a hard water area, implement the following procedure: o Put 0.5 kg of citric acid in the detergent department. o Start program Cotton 85ºC. o Rinse the reference machine again by running the Cotton 85ºC program.
Maintenance before start up of a test series FOM 71MP-Lab Maintenance before start up of a test series In order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456 a number of checks can be carried out: Before any major test period: • Check for any lint according to instructions in Chapter 21. • Check the supply time for first fill. Shall be 109 ± 14 seconds from closure of door lock relay to end of filling.
Regular maintenance 6 -12 months FOM 71MP-Lab Regular maintenance 6-12 months The reference machine shall at a regular basis be maintained and checked in order to ensure that the reference machine is in good order and will work in accordance with the specifications given in IEC 60456. Every 6 months: • Use the start up program (Program 3) and make a visual check and ensure that the supply or drain valves are not leaking. • Carry out a flow meter check according to instructions in Chapter 18.
Empty run test data FOM 71 MP-Lab Empty run test data During the CLS MP-Lab ring test, data was obtained from a number of laboratories. This data is useful when checking that the reference machine in the laboratory is performing as expected. Please note: This data is obtained from runs with an unloaded machine. Therefore, the energy and process times obtained here cannot be compared with the same parameters applied during a test series carried out with a loaded machine.
Empty run test data 24:2 Temp at the end of heating in final heating: The temperature when the hea ting relay is switched off after reaching 60ºC. Temp at the end of the main wash: The temperature in the bath just prior to drain after main wash. Amount of water in main wash: The amount of supplied water to the main wash. Amount of water in rinses: The amount of water supplied in each rinse. Total energy consumption: The total energy consumed during the program.
Empty run test data 24:3 Table 1 FOM 71 MP-Lab Estimated/ defined std values Estimated/ defined std ranges RRT2008 Average value 16 IEC/CENELEC(Not Compulsory) IEC 60456 Cotton 60 Empty run Time: Total program time Min,sec 78:00 2:00 78:24 Heating time cold - 20ºC Min,sec 1,00 0:30 0:54 Heating time 20ºC - 40ºC Min,sec 7:30 0:30 7:19 Heating time 40ºC - 60ºC Min,sec 8:15 0:30 8:25 Total mainwash time Min,sec 52:45 1:30 52:47 Filling time of water first fill Min,sec 1:45 0:1
18 Spin 1 N N 18 Rinse 4 Drain 5 N Drain 4 N Rinse 3 18 N Drain 3 N N 18 N Rinse 1 Drain 2 N Drain 1 Rinse 2 N N Mainwash 8 N Mainwash 7 N Mainwash 6 N Y N Y Mainwash 5 N N Mainwash 4 N Y N N N 85 40 20 20 20 20 Heating Temperature Yes/No (ºC) N N Action during wash Normal/Gentle Mainwash 3 26 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence 14:00 1:00 14:00 1:00 0:30 1:00 0:30 1:00 5:00 1:00 2:00
18 Spin 1 Drain 5 N N N 18 Drain 4 Rinse 4 N Rinse 3 18 N Drain 3 N N 18 N Rinse 1 Drain 2 N Drain 1 Rinse 2 N N Mainwash 8 N Mainwash 7 N Mainwash 6 N Y N Y Mainwash 5 N N Mainwash 4 N Y N N N 60 40 20 20 20 20 Heating Temperature Yes/No (ºC) N N Action during wash Normal/Gentle Mainwash 3 26 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Cotton 60ºC (Wascator FOM 71 MP-Lab) NOTE: For full progr
18 Spin 1 Drain 5 N N Rinse 4 18 N N 18 Rinse 3 Drain 4 N Drain 3 N Rinse 2 18 N N Drain 2 N Drain 1 N Rinse 1 Mainwash 6 N Y Mainwash 5 N N Mainwash 4 N Y N N N 40 20 20 20 20 Heating Temperature Yes/No (ºC) N N Action during wash Normal/Gentle Mainwash 3 26 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Cotton 40ºC (Wascator FOM 71 CLS) NOTE: For full program description see Chapter 26.
4 Spin 1 N N 22 Rinse 3 Drain 4 N Drain 3 N Rinse 2 22 N N 22 Rinse 1 Drain 2 N N Mainwash 9 (Cool Down) Drain 1 N N Mainwash 8 N Mainwash 7 N Mainwash 6 N N Y N Y Mainwash 5 N N Mainwash 4 N Y N N N 60 40 20 20 20 20 Heating Temperature Yes/No (ºC) N N Action during wash Normal/Gentle Mainwash 3 22 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Synthetics/Blends 60ºC (Wascator FOM 71 Mp-Lab) NOTE:
22 Spin 1 Drain 4 N N Rinse 3 22 N Drain 3 N 22 Rinse 2 N Rinse 1 N N Drain 1 Drain 2 N Mainwash 6 N Y Mainwash 5 N N Mainwash 4 N Y N N N 40 20 20 20 20 Heating Temperature Yes/No (ºC) Mainwash 3 N Action during wash Normal/Gentle N 22 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Synthetics/Blends 40ºC (Wascator FOM 71 Mp-Lab) NOTE: For full program description see Chapter 26.
Spin 2 Drain 4 G G 6:00 1:00 2:00 26 1:00 3:00 1:00 3:00 1:00 Rinse 3 3:00 0:30 0:30 1:00 G 40 40 20 Time at Rinse/Drain/Spin temperature time(Min) (Min) Spin 1 Drain 3 G Rinse 2 26 G G Rinse 1 Drain 2 G 26 N G Y Drain 1 G Heating Temperature Yes/No (ºC) Mainwash 3 G Action during wash Normal/Gentle Y 26 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Wool 40ºC (Wascator FOM 71 Mp-Lab) NOTE: For full progra
18 N N Spin 1 18 Rinse 3 Drain 4 N Drain 3 N 18 Rinse 2 N Rinse 1 N N Drain 1 Drain 2 N N Y Mainwash 6 N Mainwash 5 N Mainwash 4 N Y N N N 30 20 20 20 20 Heating Temperature Yes/No (ºC) Mainwash 3 N Action during wash Normal/Gentle N 26 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Cotton 30ºC (Wascator FOM 71 Mp-Lab) NOTE: For full program description see Chapter 26.
N N Spin 1 18 Rinse 3 Drain 4 N Drain 3 N 18 Rinse 2 N N N Drain 1 Rinse 1 Drain 2 N Mainwash 6 18 N N Mainwash 5 N N N Y Mainwash 4 N N 20 20 20 20 20 Heating Temperature Yes/No (ºC) Mainwash 3 N Action during wash Normal/Gentle N 26 Water Supply Action during (litre) heating Normal/Gentle Mainwash 2 Mainwash 1 Sequence IEC 60456 Ed5 Cotton 20ºC (Wascator FOM 71 MP-Lab) NOTE: For full program description see Chapter 26.
IEC 60456 Ed5 Cotton 85 FOM 71 MP-Lab Reference Programming IEC 60456 Ed5 COTTON 85 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
26:2 IEC 60456 Ed5 Cotton 85 HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Cotton 85 NORMAL ACTION DURING WASH Y/N N GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ... SEC 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ..
26:4 IEC 60456 Ed5 Cotton 85 MAINWASH 6 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 85 SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:6 IEC 60456 Ed5 Cotton 85 GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 0 3 MIN COLD WATER Y/N N HOT WATER Y/N Y COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ...
IEC 60456 Ed5 Cotton 85 COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
26:8 IEC 60456 Ed5 Cotton 85 RINSE 4 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 60 COTTON 60 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
26:10 IEC 60456 Ed5 Cotton 60 COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Cotton 60 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ... SEC 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:12 IEC 60456 Ed5 Cotton 60 NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 30 WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 60 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 MAINWASH 8 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ...
26:14 IEC 60456 Ed5 Cotton 60 GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 0 3 MIN COLD WATER Y/N N HOT WATER Y/N Y COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ...
IEC 60456 Ed5 Cotton 60 DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
26:16 IEC 60456 Ed5 Cotton 60 RINSE 4 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 40 COTTON 40 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
26:18 IEC 60456 Ed5 Cotton 40 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Cotton 40 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 20 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:20 IEC 60456 Ed5 Cotton 40 GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 30 WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 40 COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 2 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
26:22 IEC 60456 Ed5 Cotton 40 GENTLE ACTION Y/N TIME ... MIN ... SEC N 1 MIN RINSE 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 40 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 0 2 MIN COLD WATER Y/N N HOT WATER Y/N Y COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:24 IEC 60456 Ed5 Synth/Blends 60 Synth/Blends 60 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 60 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:26 IEC 60456 Ed5 Synth/Blends 60 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 20 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 60 GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 30 WASH TIME ... MIN ...
26:28 IEC 60456 Ed5 Synth/Blends 60 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 MAINWASH 8 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ...
IEC 60456 Ed5 Synth/Blends 60 COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
26:30 IEC 60456 Ed5 Synth/Blends 60 DRAIN 2 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ... SEC 1 MIN RINSE 2 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 60 GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 0 2 MIN COLD WATER Y/N Y HOT WATER Y/N N COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ...
26:32 IEC 60456 Ed5 Synth/Blends 40 Synth/Blends 40 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 40 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:34 IEC 60456 Ed5 Synth/Blends 40 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 20 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 40 GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 30 WASH TIME ... MIN ...
26:36 IEC 60456 Ed5 Synth/Blends 40 COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 2 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 40 GENTLE ACTION Y/N TIME ... MIN ... SEC N 1 MIN RINSE 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
26:38 IEC 60456 Ed5 Synth/Blends 40 Wool 40 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N N GENTLE ACTION DURING HEATING Y/N Y NORMAL ACTION DURING WASH Y/N N GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 40 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:40 IEC 60456 Ed5 Synth/Blends 40 NORMAL ACTION DURING HEATING Y/N N GENTLE ACTION DURING HEATING Y/N Y NORMAL ACTION DURING WASH Y/N N GENTLE ACTION DURING WASH Y/N Y LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Synth/Blends 40 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N N GENTLE ACTION Y/N Y TIME ... MIN ... SEC 1 MIN EXTRACT SPINNING ... MIN ...
26:42 IEC 60456 Ed5 Synth/Blends 40 DRAIN 4 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N N GENTLE ACTION Y/N Y TIME ... MIN ... SEC 1 MIN EXTRACT SPINNING ... MIN ...
IEC 60456 Ed5 Cotton 30 COTTON 30 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
26:44 IEC 60456 Ed5 Cotton 30 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Cotton 30 TEMPERATURE ... °C WASH TIME ... MIN ... SEC 20 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:46 IEC 60456 Ed5 Cotton 30 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 30 COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 2 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
26:48 IEC 60456 Ed5 Cotton 30 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ... SEC 1 MIN RINSE 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 20 COTTON 20 MAINWASH 1 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ...
26:50 IEC 60456 Ed5 Cotton 20 COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
IEC 60456 Ed5 Cotton 20 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 20 WASH TIME ... MIN ... SEC 30 SEC COLD WATER Y/N N HOT WATER Y/N N COLD HARD WATER Y/N N COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ...
26:52 IEC 60456 Ed5 Cotton 20 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C 10 WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 20 COLD HARD WATER Y/N Y COMP 1 (LEVEL CONTROLLED) Y/N N COMP 2 (LEVEL CONTROLLED) Y/N N COMP 3 (LEVEL CONTROLLED) Y/N N COMP 2 HOT (LEVEL CONTROLLED) Y/N N SOAP DISPENSER N DETERGENT 1 TIME ... MIN ... SEC 0 DETERGENT 2 TIME ... MIN ... SEC 0 DETERGENT 3 TIME ... MIN ... SEC 0 DETERGENT 4 TIME ... MIN ... SEC 0 DETERGENT 5 TIME ... MIN ... SEC 0 DRAIN 2 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ...
26:54 IEC 60456 Ed5 Cotton 20 DRAIN 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION Y/N Y GENTLE ACTION Y/N N TIME ... MIN ... SEC 1 MIN RINSE 3 PAUSE WITH BUZZER Y/N N NORMAL ACTION DURING FILLING Y/N N GENTLE ACTION DURING FILLING Y/N N NORMAL ACTION DURING HEATING Y/N Y GENTLE ACTION DURING HEATING Y/N N NORMAL ACTION DURING WASH Y/N Y GENTLE ACTION DURING WASH Y/N N LEVEL ... UNITS 31 HYSTERESES ... UNITS 255 TEMPERATURE ... °C WASH TIME ... MIN ...
IEC 60456 Ed5 Cotton 20 MAIN DATA BUZZER ON WHEN PROGRAM FINISHED Y/N Y GENTLE ACTION ON TIME … SEC 3 GENTLE ACTION OFF TIME … SEC 12 NORMAL ACTION ON TIME … SEC 12 NORMAL ACTION OFF TIME … SEC 3 26:55
Installation of flow meter control FOM 71 LAB 438 9041-07/04 May only be carried out by authorized personnel.
Flow meter control Flow meter control 1 1 This flow meter kit is specially designed for use together with the reference machine FOM 71 LAB and complies with the new EN 60456/prA1. The kit contains all necessary tubes and connectors for installation to a water hose. If installation to fixed tubes is preferred be sure that a straight tube of 150 mm before and 75 mm behind the flow meter is mounted in order to get a uniform flow. The tube diameter shall be the same as the attached tubes.
Flow meter control 2 Change of EPROM • Two memories are included in the kit, one with English display text and one with German display text. In some cases the existing memory must be changed (See section Start up with flow controlled programs.) • In case a memory shift is needed dismount the FOM control board and change the EPROM to attached. Fig 4 On some machines relay 10 may not be mounted. If so, replace the board.
Flow meter control Calibration and configuration of the flow meter 5 Configure the flow meter according to the attached configuration scheme. It is very easy to make mistakes during the configuration so be careful and follow strictly the scheme. For a full description of all possibilities see the attached manual for the Batch controller type 8025. The calibration factor ”K-factor” must be calibrated according to conditions in each individual laboratory.
4 Flow meter control Start up with flow controlled programs Be sure that the service switch mounted on top of the electronic board is in position 1. See picture in chapter "Service switch" in Operating and Installation Manual FOM 71 LAB. The switch in that position means that all programming questions will be presented on the display during programming. Be sure that the question ”COLD HARD WATER” appears in main wash and rinse sequences.
Flow meter control Failures The water supply stops at about 8 litres. • Configuration wrong. Go through all configuration steps and correct. Too much water (Approx. 30 - 40 litre). Flow control unit sends Alarm. • No signal from sensor to flow control unit. • Check cables. • Check that sensor wheel in the sensor unit rotates free. Can be easily checked by removing the sensor housing and unscrew the 4 screws holding the wheel. Error message from flow control unit. • Error in stored values.
6 Flow meter control
Flow meter control Set and trim the K-factor value with buttons 1 and 2 according to local conditions depending on water pressure, tube size etc. See also fig 6 at page 3. Suitable start value: 100.0.
8 Flow meter control
Flow meter control 9
10 Flow meter control
Flow meter control 11
