Master Catalog 2015/2016
Via delle Sorgenti, 5 58033 Castel del Piano GR ITALY tel: FAX: email: internet: +39 0564 957385 +39 0564 957397 contact@ftonweb.com www.ftonweb.
Main Index Page 7 Page 9 Page 11 Page 13 Page 15 Page 17 Page 19 Page 21 Page 23 Page 29 Page 31 Page 33 Page 35 Page 37 Page 39 Page 41 Page 45 Page 47 Page 49 Page 50 Page 51 Page 52 Page 53 Page 55 Page 57 Page 58 Page 59 Page 61 Page 62 Page 63 Company Profile Main Customers References Vacuum and Charging units Vacuum and Charging Unit Teide TTD Vacuum and Charging Unit Rockall Jr Vacuum and Charging Unit Rockall Vacuum and Charging Unit Rockall HS Vacuum and Charging Unit Dempo HC Refrigerants treatme
Company Profile FT Future Technologies S.r.l. was founded in 1995, basing on more than twenty years of professional skills of its associates and managers about vacuum technology, filling of refrigerants, brake fluid circuits, industrial automation, data processing and communications. FT headquarters and new production 1000 sqm facility are located in Castel del Piano, a town of the Mount Amiata close to Siena and Florence cities.
Solutions Refrigerant charging units, Refrigerant transfer pumps, Preliminary evacuation units, Smart HC Monitoring systems, Tight tests Stations with tracer gas, Charging Units for leak detection Refrigerant recovery devices, Safety test equipment, Functional test equipments Main Activities Line engineering and integration, Production and assembling, Customer pre-sale support, Commissioning and start-up, Technical support and maintenance, Basic and Specialized level Training, Special customization on de
Main Customer Apps Domestic refrigerators and freezers Professional refrigerators Refrigerators/food sales point Refrigerating units in transportation Machinery for ice cream Chillers, Dehydrating systems Domestic air conditioning/heat pumps Car/truck air conditioning systems Centralised air conditioning station Main References 9
Main References Actron Air ** Agritalia ** Ali ** Asfri ** Autoclima ** Berjaya Steel ** Bev Service Blue Box ** BSH ** Cannon Far East ** Climaveneta ** Condor B ** Cosmetal ** De Blasi Denso ** Efficold ** Electrolux ** Emerson Network Power ** Energy Panel ** Eurocryor Evobus ** Fas International ** Fiat Power Train ** FPG ** Fresh ** Friemo ** Frigeria Frigogelo ** Frigomar ** Frigomat ** Frigomeccanica ** Frigomeuble ** Frigosystem Frimec ** Friulinox ** G.I.
Vacuum and Refrigerant Charging The FT Vacuum and Refrigerants charging Units represent for the worldwide cold industry market an essential reference for the production of any industrial or domestic device that works with Refrigerant Gases. The FT Vacuum and Refrigerants charging Units are designed to meet the highest standards of quality and performance that modern industry can require.
Vacuum and Charging Units Teide TTD TEIDE TTD is a compact system for the evacuation* and the injection of refrigerant fluids . It has been designed to perform excelent works, reliable, easily portable and suitable to work with any cooling fluid of normal use ( HCFC and HFC refrigerants , including R410A ). TEIDE TTD is available, on demand, with an integrated printer to record results and performances of cycle works run.
Vacuum and Charging Units Technical Characteristics Injectors/Type 1/Vortfiller Injector length 2,5 m Refrigerant metering systems 1 Charging capacity up to 10 kg Charging speed up to a 10 g/s (25 g/s with RTP and accumulator) Charging accuracy < 200 g: ±1 g > 200 g: ±0,5% Heating belt Available as optional Injector connection ¼” Hansen F (ISO 7241B) Connection to the refrigerant supply line ¼” Hansen M (ISO 7241B) Connection to the external vacuum pump DN16KF Pirani vacuum sensor Inte
Vacuum and Charging Units Rockall Jr ROCKALL Jr is a modular evacuation and high productivity charging station for HFC and HCFCrefrigerants. ROCKALL Jr is ideal for medium throughput production lines of domestic and commercial refrigerators/freezers, air conditioners, heat pumps, liquid coolers where amounts of medium size of refrigerant have to be charged.
Vacuum and Charging Units Technical Characteristics Injectors/Type 1/Vortfiller Injector length 2,5 m Refrigerant metering systems 1 Charging capacity up to 10 kg Charging speed up to a 10 g/s (25 g/s with RTP and accumulator) Charging accuracy < 200 g: ±1 g > 200 g: ±0,5% Heating belt Available as optional RHP20, 400 W Injector connection ¼” Hansen F (ISO 7241B) Connection to the refrigerant supply line ¼” Hansen M (ISO 7241B) Nominal Vacuum pump rate 8,5 m3/h Pirani vacuum sensor Int
Vacuum and Charging Units Rockall -UNO /-DUE ROCKALL-UNO /-DUE is a modular evacuation and high productivity charging station for HFC and HCFC refrigerants. ROCKALL -UNO /-DUE is ideal for medium/high throughput production lines of domestic and commercial refrigerators/freezers, air conditioners, heat pumps, liquid coolers where high amounts of refrigerant have to be charged.
Vacuum and Charging Units Technical Characteristics Rockall UNO Rockall DUE 1/Vortfiller+ Injectors/Type 2/Vortfiller+ 3,3 m Injector length 1 Refrigerant metering systems 2 up to 10 kg Charging capacity up to 35 g/s Charging speed < 200 g: ±1 g > 200 g: ±0,5% Charging accuracy Injector connection ¼” Hansen F (ISO 7241B) Refrigerant supply connection ¼” Hansen M (ISO 7241B) HFC, HCFC Refrigerants 6÷7 bar not lubricated Working compressed air 3 light alarms (green/white/red) on column On
Vacuum and Charging Units Rockall HS ROCKALL HS is a modular evacuation and high productivity charging station for HFC and HCFC refrigerants. The unit represent the TOP model of the Rockall Series. The unit can be supplied with two injectors ( ROCKALL HS /DUE) and it can be configured to satisfy high refrigerant charging speed according to the customer requirements ( XS version).
Vacuum and Charging Units Technical Characteristics Rockall HS UNO Rockall HS DUE Rockall HS Test Gas Rockall XS 1/ISSO 2/ISSO 1/ISSO 1 o 2/ISSO Injector/Type 3,3m Injector lenght Refrigerant metering systems 1 2 1 Tracer Gases System - - 1, up to 20 bar test 1o2 - up to 100kg Charging capacity Charging speed Charging accuracy up to65 g/s up to 260 g/s < 400 g: ±2 g > 400 g: ±0,5% < 1000 g: ±5 g >1000g:±0,5% 400 V – 50 Hz – 3ph+N+earth Power supply Injector connection ¼” Hansen F
HC Refrigerants treatment Systems About Hydrocarbons (HC) The interest and the application for Hydrocarbons (HC) refrigerants is growing more and more, especially now that the impact of global warming refrigerants has acquired an important role in the industry of refrigeration and air conditioning. Natural refrigerants ecological as the HC (Propane and Isobutane R600a R290), ammonia and carbon dioxide are now all available as mature technologies for most applications.
Description of a typical FT HC Refrigerants treatment System The equipment for the final vacuum and the charge of HC refrigerants are realized according to ATEX Directive 99/92 / EC, inside a proper workspace for refrigeration units to be loaded with flammable gas R290 or R600a. Within that area flames or wells are not allowed, and smoking is prohibited. The area is delimited by walls and ventilation ducts.
FT System components for HC refrigerants treatment FT srl can supply a full and customizable components pack that realize a full HC system. Every FT srl component system respects the Electrical security normatives (EN 60529, EN60204-1), Hydraulic mechanics and working places safety normatives.
Medusa Jr Monitoring System The monitoring system Medusa Jr represents the general central control and command of the entire plant for the treatment of refrigerant gas. It is essentially composed by electrical panel with electronic control unit and gas concentration detection sensors installed inside the charging working area, one of which directly installed inside the station Vacuum and Charging.
Eolo the forced ventilation System Eolo System consists essentially of a fan soundproof / free multispeed in Ex, rated capacity up to more than 4000 m3 / h, controlled by sensors, pressure differentials. The control system is regulated by a special electrical panel, interfaced with the Medusa monitoring system and with the charging unit Rockall HC The ventilation pumped by the Eolo system is routed in a pipe appropriately sized according to the factory layout.
Refrigerant Transfer Pump (RTP) The Refrigerant Transfer Pumps are volumetric pumps with cylindric movement designed to presurize and transfer in liquid phase the refrigerant. The RTP actioning is realized by means of compressed air. Basically they are installed close to a tank or storage systems from which they aspire the refrigerant fluid thank to the cylinders moved by compressed air and proper pneumatic valves.
Rockall HC ROCKALL HC is an evacuation charging station for HCFC, HFC, HC and HFO refrigerants. It is an easy and effective to handle machine with a top charging accuracy. ROCKALL HC is for medium and high throughput production lines of domestic and commercial refrigerators / freezers and other fields of application making use of isobutane (R600a) and/or propane (R290).
Technical Characteristics ROCKALL HC UNO ROCKALL HC DUE 1/FULLFILLER+ 2/FULLFILLER+ 3,3 m, different on demand 1 2 310 g for HC* / 10 kg for HFC Injectors/Type Injectors Lenght Refrigerant metering system Charging capacity up to 25 g/s (HC refrigerants) up to 40 g/s (HFC refrigerants) Charging speed ±0,5 g (<100 g HC), ±0,5 % (>100 g HC) ±1,0 g (<200 g HFC), ±0,5 % (>200 g HFC) Charging accuracy Injector connection ¼” Hansen F (ISO 7241B) Connection to the refrigerant supply line ¼” Hansen M (ISO
Medusa Medusa is the ambient monitoring system that allows to keep constantly in the safety the vacuum and charging machine within the working area storage area and the refrigerant pressurization area.
Technical Characteristics From 3 to 5 Environment sensors Catalytics Type of environment sensors 2 or 4 EOLO fans monitored 1 or 2 Differential pressure switches Available Outputs to • cut the supply to the charger, to tank changer system, to the vacuum pump in the repair area, to the refrigerant delivery line from the transfer pump • audible and light alarms • opening delivery valve for “anti-fire agent” Available Inputs to • state (ON/OFF) of charger • state (Open/Closed) of working area door •
Ecologic No-Flammable Refrigerants Introduction to the Ecologic No-Flammable refrigerants use The market for refrigeration and air conditioning is focusing more and more on issues related to the environmental impact of their systems in order to comply with estabilished of the Montreal Protocol (1987) and the Kyoto Protocol (1997).
Rockall CO2 Rockall CO2 is the most recent FT srl solution for vacuum and Carbon Dioxide chrefrigerant charging. Rockall CO2 is dedicated to the most recent production lines for commercial and domestic refrigerators/freezers, conditioners, heating pumps, liquid cooler where the production is realized with vapour Carbon Dioxide.
Technical Characteristic ROCKALL CO2 1/FULLFILLER+ 3,3 m, different on demand CO2 Injectors/Type Injector lenght Refrigerants 1 Refrigerant Metering system up to 10 kg Charging capacity up to 10 g/s* Charging speed < 300 g: ±1 g > 300 g: ±1 % Charging accuracy Injector connection ¼” Hansen F (ISO 7241B) Refrigerant delivery line connection ¼” Hansen M (ISO 7241B) 17 m3/h 200 EC709 Vacuum pump rate Programmable cycle number Control Unit Working Temperature 5 ÷ 45 °C Refrigerant delivery Power
iRockall New Smart Digital Units generation iRockall is designed to fulfill the highest standards of the processing requirements of the processes of vacuum and refrigerant charge. iRockall is equipped with an electronic control of the latest generation, high computing capacity and memory, and is able to be managed by a smart operating system and easily interactive with the user.
Technical Characteristic iROCKALL UNO iROCKALL DUE 1/FULLFILLER+ 2/FULLFILLER+ 3,3 m, different on demand 1 2 310 g for HC* / 10 kg for HFC Injector/Type Injectors lenght Refrigerant Metering System Charging capacity Charging speed up to 25 g/s (HC Refrigerants) fino a 40 g/s (HFC refrigerants) Charging speed ±0,5 g (<100 g HC), ±0,5 % (>100 g HC) ±1,0 g (<200 g HFC), ±0,5 % (>200 g HFC) Injector connection ¼” Hansen F (ISO 7241B) Refrigerant delivery line connection ¼” Hansen M (ISO 7241B) 14,2 m
Vacuum and Charging Injectors Main Characteristics The injector is the connection device beteen the Refrigerant charging machine and the cooler refrigerant circuit. Its characteristics are very important and variable according to the refrigerant charging unit characteristics that depend on the production assembly line.
FULLFILLER+ for 1/4” or 3/8” quick connectors FULLFILLER+ is a vacuum and charging injector with pneumatic/electromagnetic control, which minimizes any dead spaces to ensure the maximum compactness and the entire transfer towards the group circuit in the cooling fluid computed from the charging station. FULLFILLER+ is an injector without any refrigerant release on the environment, designed for medium/high throughput production lines.
VORTFILLER and VORTFILLER+ for 1/4” quick connectors The VORTFILLER series injectors are electromagnetic piloted, this to control the vacuum and refrigerant cartrige on the valve. They are equipped with ¼” Hansen quick connector or -as optional- with ¼ SAE Schrader. VORTFILLER+ is equipped with a ergonomic trigger on the hansen coupler and START button. VORTFILLER is standard supplied in TEIDE TTD and ROCKALL Jr. VORTFILLER+ is standard supplied in ROCKALL. The standard length of the injector is 2,5 m.
Refrigerant Transfer Pumps RTP - Devices to pressurize and transfer refrigerant to delivery lines The pumps designed specifically for the transfer and pressurization of refrigerants are provided with a complete equipment in adjunct, which includes: • Pressure regulator fluid in the supply line • Gauge pressure of the fluid in the supply line • Safety valve by-pass to protect the RTP from possible over-pressure in the discharge line • Unit filter / dryer for compressed air Complementari Tools • Filter on in
Technical Characteristics RTP6315 RTP6315-HC RTP6310 RTP6325T RTP6325T-HC 3,6 l/min 6,0 l/min 13,0 l/min 340x200x340 mm 540x200x350 mm 1100x200x400 mm Weight 15 kg 17 kg 40 kg Refrigerant compatibility HFC* Maximum rate Dimensions Number of Hydraulic cylinders RTP6315, RTP6325T: HFC, HCFC RTP6315-HC, RTP6325T-HC: HC, HFC, HCFC 1, doppia azione di compressione Geometrical multiplier ratio** 1, doppia azione di compressione 2, doppia azione di compressione 4,27 Integrated safety valve s
Hydropneumatic Accumulators The hydropneumatic accumulator is a device designed specifically for the storage of liquids under pressure. As liquids are, for all practical purposes, incompressible, the objective is achieved by utilising the compressibility of gases. A- A flexible separator bladder is fitted into a pressure vessel (accumulator shell). B-Through a special valve an inert gas (nitrogen) is introduced into the bladder with pressure PO.
Accessories suggested with Accumulators • Support brackets • Holding collars • Kit pipe / fittings for interfacing with systems RTP • Verification system Preload nitrogen Contact the technical FT srl for proper sizing accumulators, size and accessory piping Capacity and Typology Accumulators FT order code X00168 X01458 X01236 X01844 X01257 X01845 X01166 X01750 X01759 X01846 X00923 X01470 X01848 X00573 X01749 X01299 X01748 X00768 X01747 X01300 X01746 X01745 X01698 X01744 X01849 X01269 X01743 X01704 X01742
Professional Leak Detectors portable version - for refrigerant gas and tracers mixtures MTD 92 leak detector compact size, portable, high versatility. Equipment supplied with battery supply system and relevant charger, double plug-in cable, sensor unit integrated suction, provided with suction tip, shockproof case.
Professional Leak Detectors industrial version - for refrigerant gas and tracers mixtures MTD 95 leak detector compact size, portable, high versatility. Power supply with cable.
Professional Leak Detectors Infrared version - for Refrigerant Gas HLD 5000 Leak detection in a compact, portable, high versatility and speed of use. Versions for R134a, R404A, R407C, R410A, R22, CO2, other gases.
Professional Leak Detector mass spectrometer - for refrigerant gases and tracer mixtures Ecotec E3000 The Ecotec E3000 is a professional bench Leak detector with High functionality and versatility. Power supply with cable.
Professional Leak Detectors quartz window technology - for He tracer gas Protec P3000 The Protec P3000 is a professional bench Leak detector with High versatility. Power supply with cable.
Amiata Vacuum, tracer gas (H2 or He) mixtures Pressurization unit AMIATA is a portable station to handle charge and discharge of pressure test gases and tracing mixtures.
Technical Caracteristics AMIATA AMIATA DUE Tracer gas/mixtures Injectors Pressurizzazione System injector Lenght 1 2 1 1 1 realized with Aluminium block 2,5 m, other at request Maximum Test pressure 20 bar Connection to the unit to be tested Vacum pump capacity 40 bar 1 kPa Pressure Sensor resolution ¼” Hansen F (ISO 7241B), ¼” SAE at request Integrated pneumatic depresor 5,2 m3/h; DN16KF flange for connection to ext.
Systems for preliminary evacuation for pre evacuation circuits carousels GV-XX The GV units are designed for pre-evacuation of refrigeration units. They are provided with pipe fittings and ready for use. The power supply is recommended using threephase systems to facilitate the initial stages of the pump in the winter period In the suction line of the pump: • Filter to protect the vacuum pump from liquids, such as compressor oil or moisture • Digital Pirani vacuum gauge with adjustable set point.
Systems for preliminary evacuation for pre evacuation circuits carousels E2M series vacuum pumps E2M series is the international reference point both for performance and long term reliability for vacuum pumps in the industrial installations. E2M pumps can be equipped, according to the application needs, with a very large set of accessories and are available in broad range of capacities: 18, 28, 40, 80, 175 and 275 @ 50 Hz.
Refrigerant Recovery Units RG-690 and RG-692 recovery unit RG-690 Professional extraction units easy to transport thanks to their compact design, making them ideal for mobile service on refrigeration and air-conditioning systems. Suitable for all standard refrigerants (CFC–HFC–HCFC). Not suitable for HC or NH3. The extraction units are equipped with a powerful oilfree compressor (0,37 kW). The innovative design combined with a cooling fan provides optimum cooling.
Electrical safety test Semiautomatic electrical safety tester MP500 MP510 Portable semiautomatic systems–consisting of one (MP500) or two (MP510) control boxes–designed to test single-phase powered appliances, rated with power up to 3 kVA (MP500) or up to 4,5 kVA (MP510). MP500 The system is controlled by microprocessor and provided with LCD display allowing the configuration of different test programs for the different appliance to be tested.
Electrical safety test Automatic electrical safety tester ESC is an automatic test system housed in a metallic cabinet (with or without castors) designed to test single-phase or threephase appliances having rated power up to 10kVA, with the possibility to supply the appliance with stabilized tension. The system is provided with microprocessor controller and LCD display which allows the configuration of different testing programs for different appliance to be tested.
Functional safety tests System for appliance performance tests CAR1000 CAR1000 system is designed to run performance functional tests on electrical equipment, in particular refrigerators and AC units of all kinds. It consists of a central control unit and a number of acquisition boxes placed nearby the products under test. Each acquisition box monitors up to 3 temperatures as standard (or up to 5 as option) and the current of the unit under test (power load as an option).
Technical Caracteristics of the CAR 1000 Personal computer and test management software Keyboard or barcode reader for data input Printer for reports PC/box interface with relevant acquisition board PT100 probe for temperature dectecting C-loop Data acquisition Dimensions: L = 550 mm, W = 600 mm, H = 1800 mm on cabinet Technical Caracteristics of the Acquisition Box Acquisition Box Dimension: L = 400mm, W= 300mm, H = 350mm N. 2 NTC temperature probes (range -50 ÷ +100 °C, +/-1 °C), (up tp 5 as option) N.
