ProcessMate™ 6500 Temperature Control Unit User’s Guide Electronic pdf files of EFD manuals are also available at www.efd-inc.com/manuals.
Introduction Welcome to the ProcessMate Temperature Control Unit, the most efficient process environmental control system on the market. This User’s Guide will help you maximize the usefulness of your new ProcessMate. Please spend a few minutes to become familiar with the controls and features. Review the helpful information we have included, which is based on more than 30 years of industrial process and dispensing experience. Most questions you will have are answered in this guide.
Contents Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Schematic / Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Introduction Read and follow these safety instructions. Task- and equipment-specific warnings, cautions and instructions are included in equipment documentation where appropriate. Qualified Personnel Equipment owners are responsible for making sure that EFD equipment is installed, operated and serviced by qualified personnel. Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks.
Safety Fire Safety To avoid a fire or explosion, follow these instructions. • Shut down all equipment immediately if you notice static sparking or arcing. Do not restart the equipment until the cause has been identified and corrected. • Do not smoke, weld, grind or use open flames where flammable materials are being used or stored. • Provide adequate ventilation to prevent dangerous concentrations of volatile particles or vapors. Refer to local codes or your material MSDS for guidance.
Specifications Cabinet size: 18.9 W x 7.1 H X 15.9 D cm (7.5 x 2.8 x 6.3") Weight: 1.0 kg (2.2 lbs) Input voltage: Selectable 100/120/220 VAC Input frequency: 50/60 Hz Input power: 14/12 VA Internal voltage: 24 VDC Standard air input: *40 to 110 psi (2.8 to 7.5 bar) *WARNING: DO NOT exceed 110 psi (7.5 bar) or damage to the unit may occur. Air usage: Up to 55 L/min (3 CFM). See page 11 for details. Temperature control: +/- 0.
Schematic/ Parts List 6 8 7 10 11 9 12 13 Parts List Part Number Description Quantity 1. 6500-C 6500 console (1) 2. 2024-6MM Tubing-6 mm OD, urethane, blue 14.5-ft 3. 2447 20W universal power supply (1) 10. 65033 Fitting, stem elbow, 6 mm push-in (2) 4. 65027 Insulation, 1/4" ID X 3/8" wall 6-ft 11. 8142-6MM Plug-6 mm push-in (2) 5. 65028 Thermocouple, K type (1) 12. 65021 Muffler, 6 mm push-in (3) 6. 65029 Temp control chamber (1) 13. 7128 Pivot bracket (1) 7.
Getting Started Unpack the Unit / Warranty 1 • Use the checklist enclosed with the ProcessMate to identify all items. If there is any discrepancy, please call us immediately. • Now is a good time to activate your One Year Warranty. Register the warranty online at www.efd-inc.com/warranty/one. Or if you prefer, follow the instructions in the enclosed “Welcome” letter to contact your EFD representative. Connect Power 2 • Connect the power plug to the power pack.
Getting Started Connect Thermocouple 4 • Plug K-type thermocouple lead into the back panel of ProcessMate. • Connect the other end of the lead to process hardware. *Option: Can route thermocouple lead with either air line tubing inside insulation. See directions below. NOTE: Longer Thermocouple leads may be used when required. These are available from a variety of sources in many lengths. Only K-Type thermocouple leads should be used with the ProcessMate.
Features & Controls: Front & Rear Panels Digital display Power switch Air switch Flow control knob Thermocouple Power cord Air input to Exhaust feed line to Exhaust feed line Cold process feed line Hot process feed line CMW No. 1 display STOP OUT Temperature unit No.
Front Panel Digital Display Digital Display Level key Use to access advanced features of the controller. (Refer to manufacturer’s documentation supplied with unit.) Mode key Use to access advanced features of the controller (Refer to manufacturer’s documentation supplied with unit.) No. 1 display Actual temperature as measured by the thermocouple. No. 2 display Process temperature set point. Up/down keys Use the keys to change the temperature set point value displayed on the No. 2 display.
Configuration The ProcessMate can be plumbed in a variety of configurations depending on your specific needs. All of the hardware required for each of these setups is included with your unit. Configuration A Applications requiring both heating and chilling capabilities. (Facilities or machines which experience temperature fluctuations above and below the required process temperature require both hot and cold.) Configuration B Applications requiring both heating and chilling in a compact space.
Care and Preventative Maintenance The ProcessMate and accessories will last a long time if they are maintained properly and handled with care. • The ProcessMate should be kept clean and dry. • Make sure the unit is unplugged when conducting maintenance on the unit. • Clean the unit with a damp sponge or cloth. Use warm water and mild soap solution, if required. DO NOT allow drips or excess water inside the unit. DO NOT spray or pressure wash unit.
Frequently Asked Questions Can I Modify the Clamshell Process Chambers? YES. • The clamshell process chambers (sold separately) are simple and easy to modify. • The plastic can be cut to customize the box to fit individual process requirements. • The boxes are disposable. If the box becomes soiled or damaged, replacements are readily available from EFD. Can I Make My Own Process Chamber? YES.
Troubleshoot If you encounter a problem that you cannot readily solve, call EFD. Trouble Possible cause and correction No power 1. Be sure that there is power available at the wall receptacle. 2. Unplug the unit. Make sure AC/DC power supply’s main plug adapter is firmly seated and locked on the supply body. 3. Make sure that the power lead is firmly inserted and seated at the rear of the unit. 4. If the unit still does not have power, please call EFD for assistance.
EFD One Year Limited Warranty All components of the ProcessMate Temperature Control Unit are warranted for one year from date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident or faulty installation) when the equipment is installed and operated in accordance with factory recommendations and instructions.
