Product Manual B

54
Machine Operations
Edwards Hydraulic 20 and 40 Ton Press machinery are ‘do-all’ tools
capable of many functions. This manual outlines the basic functions
associated with typical press operations and is neither intended to
create a comprehensive list of, nor describe every operation possible
with a press tool. Press operations are dangerous and require
extreme care and caution in the preparation of the material being
worked, the press set-up and the pressing operation. Please refer
to the following setup, safe operation and press operation sections
for an understanding of the potential hazards present in any pressing
operation.
Edwards 20 and 40 Ton Presses feature robust design and construc-
tion and are designed for years of heavy duty service when powered
by an Edwards Ironworker or Porta Power portable hydraulic unit. Both
Press styles perform similar functions and require the same amount
of care in the safe installation, operation and maintenance. Please
refer to all Edwards power source manuals as well as the Safety,
Installation, Operation and Maintenance Manuals of the 20 Ton / 40
Ton Press prior to operation of the machinery.
The Press is constructed of four basic assemblies. The stationary rail
assembly holds the stationary head assembly. The press bed assem-
bly moves up and down the stationary rails and the hydraulic cylinder
assembly rolls from side to side on the stationary head. Both the roll-
ing cylinder assembly and moving press bed assembly are locked into
place prior to any press operation.
The following pages detail the proper operations procedures for
setting up and safely operating the Edwards 20 Ton or 40 Ton
Shop Press.
Operational Precautions
Reasonable, common sense safety precautions should be observed when
operating the Ironworker or Hydraulic Accessory Tool. The following pre-
cautions are described in order of their hazard.
Electrical Hazard
Dangerous high voltages are present inside the electrical enclosure
of this product. Only qualied, authorized, maintenance or service
personnel should gain access to the electrical panel.
Lockout Power
Danger, circuits are live. Lockout / tagout upstream power source
before any maintenance activity is performed.
Shear / Crush Hazard
Moving parts can cut and crush. Keep hands clear when servicing
and maintaining the Ironworker.
Hydraulic Fluid Hazard
Hydraulic hoses are under pressure. Pressurized uid can pierce
skin and cause severe injury. To avoid physical hazard, always wear
personal protective equipment when servicing / maintaining the
Ironworker.
Do Not Operate With Guard Removed
Physical barriers and guards have been designed and installed to
protect maintenance personnel from moving parts that can pinch,
cut and crush. If it is necessary to remove guarding when servicing
the Bender, immediately replace guards after service and
prior to power being restored to the machinery.
Refer to Manuals
For safe installation, operation and maintenance of the machine,
read:
Installation Manual
Safety Instructions Manual
Operations Manual
Maintenance Manual
Wear Personal Protective Equipment
To avoid physical hazard wear protective eyewear, clothing, gloves,
footwear, head-gear and hearing protection.
Operator and Supervisor Information
This is one of four manuals supplied with your machine.
• Installation Manual
• Safety Instructions Manual
• Operations Manual
• Maintenance Manual
READ ALL MANUALS BEFORE OPERATING MACHINERY. Operating
machinery before reading and understanding the contents of all four
manuals greatly increases the risk of injury.
Each of the four machine manuals describe ‘best practices’ in handling,
installing, operating and maintaining your machine. The contents of
each manual is subject to change without notice due to improvements
in the machinery or changes in National or International standards.
All rights reserved. Reproduction of this manual in any form, in whole or
in part, is not permitted without the written consent of Edwards Manu-
facturing Company.
Keep all manuals close to the machine to allow for easy reference when
necessary.
Provide operators with sufcient training and education in the basic
functions of the machine prior to machine operation.
Do not allow for operation of the machine by unqualied personnel. Ed-
wards Manufacturing Company is not liable for accidents arising from
unskilled, untrained operation.
Do not modify or change the machine without written authorization from
Edwards Manufacturing Company. Unauthorized modication to a ma-
chine may result in serious operator injury, machine damage and will
void your machine warranty.
Never leave a powered machine unattended. Turn machinery OFF be-
fore walking away.
This machine is manufactured for use by able bodied and able minded
operators only. Never operate machinery when tired or under the inu-
ence of drugs or alcohol.
Do not resell, relocate or export to a destination other than to the original
point of sale. Edwards has designed this machine to meet the stan-
dards of the original receiving country and is not liable for meeting any
governing body or performance standards beyond those of the original
receiving country.
Signal Word Definition
Indicates a hazardous situation that, if not avoided,
will result in death or serious injury.
Indicates a hazardous situation that, if not avoided,
could result in death or serious injury.
Indicates a hazardous situation that, if not avoided,
could result in mild or moderate injury.
Indicates information considered important, but not
hazard related.
Signal Word Panel on Machine
Critical machine safety information is identied on signal word labels. La-
bels are attached adjacent to the potentially hazardous locations of the
machine. Reference the Safety Instruction Manual for additional informa-
tion regarding the potentially hazardous condition identied on the label.
Review ALL labels on the machinery, reference the operational pre-
cautions and safe operations sections within this manual before any
operation activity is initiated.
Failure to read and understand the signal word labels afxed to the
machinery may result in operator death or injury.