Operations Manual Serial Number: Original Instructions - 10TPB03
Operations Manual Table of Contents 1 Declaration of E.C.
Company Profile DECLARATION OF NOISE EMISSION Sound Pressure and Sound Levels per EN ISO 1102 Date of Issue: 01/11/2013 Machinery: Model: 10 Ton Tube/Pipe Bender Type: Hydraulic Accessory Serial Number: Refer to Title Page Operating Idle LpAm (Operator Position) 84 dB (A) 43 dB (A) LpAm (Bystander Position) 81 dB (A) 41 dB (A) Peak C-weighted instantaneous SPL in the Operator’s position LpCpeak 95 dB (C) --- 8.
Operator and Supervisor Information Signal Word Definition Operational Precautions Machine Operations Edwards Benders are designed to bend solid round, Schedule 40 pipe, tube, square tube, and d.o.m. tube. This is one of four manuals supplied with your machine. • Safety Instructions Manual • Installation Manual • Operations Manual • Maintenance Manual Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
Hydraulic Power Sources Test the limit switch by extending the cylinder until the auto stop meets its positive stop. If the machine fails to cycle, power down the Porta-Power by depressing the red button on the starterbox, consult the trouble shooting section of the Operations Manual. Depress the red e-stop button on the hand control to kill power at the Porta Power. To reset power, twist the e-stop button and push start button at Porta Power. When disconnecting your Bender, simply reverse procedure.
10 Ton Tube/Pipe Bender Operations Diagram Component/Base Operations Protractor Auto-Stop Control 0°/90° Stop Adjustment 10 Ton Hydraulic Cylinder Vertical Head-Frame Position Tooling Tray Bender Base Horizontal Head-Frame Position Left: Kickstand up (disengaged) Right: Kickstand down (engaged) Tilting Head-Frame Operation Base Operation The head-frame of your Edwards 10 Ton Tube/Pipe Bender is mounted with a yoke and pin to a sleeve and stop mechanism in the bender stand.
Die Set Diagram Die Set Operations Wiper Mounting Block Adjustment Set Screw Slide a sample piece of the material being bent into the die set. If alignment of the Wiper Assembly to the Forming Die is required use the Adjustment Set-Screw to center the Wiper to the forming die. Secure the alignment with the jamb-nut provided. Failure to properly align wiper assembly with forming die may damage the product being bent, die set, machine or operator.
Head Frame Diagram 1 1/4” Hardened Pins (2) Protractor/Auto-Stop Control Yoke Assembly Protractor The protractor wheel will aid you in bending your product to the desired angle. If adjustment of your protractor is required, simply loosen the protractor mounting screws and rotate the dial to align with the 0-degree position. Re-secure the mounting screws to continue operation.
Bending Troubleshooting If the desired bend angle is beyond the reach of the initial drive hole, push the IN button to relieve pressure between the forming die, drive pin and head-frame. Once pressure is relieved in the assembly, you will be able to remove the drive pin from the assembly, fully retract the cylinder and set the drive pin in the next adjacent drive hole. Repeat the process, progressively drawing your material through the bender until your desired bend is achieved.
S P.O. Box 166, Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.
Safety Instructions Manual Original Instructions - 10 Ton Tube/Pipe Bender
Safety Manual 1 General Operator and Supervisor Information Signal Word Definition Signal Word Panel 2 Signal Word Panel - Machine Front 3 Signal Word Panel - Machine Back 4 Signal Words Warning Panel Caution Panel Notice Panel Table of Contents Signal Word Definition Operatorand SupervisorInformation This is one of four manuals supplied with your machine.
10 Ton Tube/Pipe Bender • Signal Word Panel 10 Ton Tube/Pipe Bender • Signal Word Panel Hydraulic accessory controls powered by Ironworker/ Porta-Power. Lockout power at Ironworker/ Porta-Power before servicing. Hydraulic accessory controls powered by Ironworker/ Porta-Power. Lockout power at Ironworker/ Porta-Power before servicing. 2 Shear/Crush Hazard Moving parts can cut and crush. Fluid injection Hazard Hydraulic fluid is under pressure. Hydraulic fluid powers moving parts.
ng. essory ered er ng. Keep guards in place Personal protective equipment must be worn at all times during machinery operation. Warning Panel Shear/Crush Hazard Shear/Crush Hazard Caution Panel Read, understand, and follow all labels shown on the machine and describedTilting in the: Operation Moving parts can cut The head-frame of your Edwards 10 Ton Moving parts can cut and crush. Keep • Safety Instructions Manual and crush. hands clear while operating.
S P.O. Box 166, Albert Lea, MN 56007 800-373-8206 www.edwardsironworkers.
