Angus Max Multi Fuel Boiler Installation, Operation and Maintenance Manual
Index Information on the boiler plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Boiler dimensions, boiler packaging dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Technical parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information on the boiler plate The boiler Serial No. is shown on the plate which is attached to the cover panel of the cast iron body. fig.
Boiler dimensions fig. 02 Series L (mm) Angus Max-04 Angus Max-05 Angus Max-06 Angus Max-07 Angus Max-08 Angus Max-09 Angus Max-10 673 773 873 973 1073 1173 1273 Boiler packaging dimensions fig.
Technical parameters Boiler Type Angus Max-04 Angus Max-05 Angus Max-06 Angus Max-07 Angus Max-08 Angus Max-09 Angus Max-10 Number of Elements Pcs. 4 5 6 7 8 9 10 Nominal Heat Output (Black Coal – Walnut) kW 35.0-38.0 44.0-48.0 54.0-58.0 63.0-67.5 73.6-77.0 83.5-86.0 91.0-95.0 Nominal Heat Output (Hardwood – Split Logs) kW 29.0-33.0 36.0-40.5 43.0-47.0 50.8-54.5 56.0-61.0 64.0-68.0 72.4-75.
A table of the Angus Max Heating Area SOLID FUEL BOILERS HEAT OUTPUT AND MAX HEATING AREA (M2) FOR COAL MODEL HEAT OUTPUT (kW) HEAT OUTPUT (kCAL) MAX HEATING AREA (UNC) (M2) Angus Max – 04 38 32,672 327 Angus Max – 05 48 41,270 413 Angus Max – 06 58 49,868 498 Angus Max – 07 68 58,466 585 Angus Max – 08 77 66,205 662 Angus Max – 09 86 73,942 740 Angus Max – 10 95 81,691 817 FOR WOOD MODEL HEAT OUTPUT (kW) HEAT OUTPUT (kCAL) MAX HEATING AREA (UNC) (M2) Angus Max – 04 3
Introduction 1. The boiler and all associated equipment must be installed and used in accordance with the installation design, all applicable legal regulations and technical standards and with the manufacturer’s instructions. The boiler may be used only for the purpose for which it is intended. 2. The boiler may be installed only in an environment which it is designed for.
Head losses fig. 04 Operating instructions Angus Max Series Boiler – General features ■ ■ ■ ■ ■ ■ ■ ■ Angus Max series solid fuel fired boiler is designed for heating both residential and industrial buildings. Besides professional installation, precondition for correct functioning of the boiler is the required chimney thrust and correct operation. Angus Max series solid fuel fired boiler is designed for heating systems which are suitable for forced circulation systems only.
Control and safety devices Angus Max boilers are equipped with three main control elements: A chimney flap (Fig. 05), by means of which the chimney thrust can be controlled, i.e. the discharge of combustion fumes into the chimney. The flap is situated in the flue neck of the boiler, and is controlled manually. Chimney flap fig. 05 Another thrust control element is a thermo-mechanical output regulator (Fig. 06). It is situated on the outlet from the boiler cast iron body.
Supply of secondary combustion air is controlled by an air rosette (Fig. 08), situated in the boiler’s stoking door, which has a direct effect on the level of emission. Hot water temperature can be checked on a thermometer (Fig. 09), which is situated in the front boiler cover above the stoking door. Air rosette fig. 08 Thermometer fig.
Hydraulic connection diagram It is suggested that open type hydraulic system should be installed according to following schemes. Open expansion tank system fig. 10 1. Safety Heat Exchanger (SHT) 2. Safety Valve (TS 131, STS 20) 3. Cold Water Feed 4. System Safety Valve (3 bar – 1/2") 5. NRV ■ ■ ■ ■ 6. Four Way Mixing Valve 7. CH Pump 8. Heating System 9. Open Expansion Tank Open-type expansion tank must be equipped with the highest level in the entire hydraulic system.
fig. 11 1. Boiler 2. Open Expansion Tank 3. Radiator 4. Safety Valve (TS 131, STS 20) 5. Four Way Mixing Valve fig. 12 1. Boiler 2. Laddomat 21-60 operated by Flue Thermostat – 50-300°C 3. NAD or NADO Accumulator Tank 4. Immersion Heater 5. Three Way Mixing Valve 6. Circulating Pump 7. Room Thermostat 8. Heating System Outlet 9. Open Expansion Tank 10.
fig. 13 1. Boiler 2. Laddomat 21-60 operated by Flue Thermostat – 50-300°C 3. NAD or NADO Accumulator Tank 4. Immersion Heater 5. Three Way Mixing Valve 6. Circulating pump 7. Room Thermostat 8. Heating System Outlet 9. Open Expansion Tank 10. DHW Mixing Valve 11. Solar Coil 12. Solar 13.
fig. 15 fig. 16 1. Boiler 2. Safety Group (automatic air vent, pressure reducing valve and pressure gauge) 3. DHW Cylinder 4. CH Pump 5. Heating System 6. Four Way Mixing Valve 7. NRV 8. Expansion Vessel 9. Accumulator Tank 10. Three Way Valve 11.
Putting the boiler into service Checking the boiler before turning it on Before putting the boiler into operation, the service technician must check: ■ ■ ■ ■ Whether the installation conforms with the design; Whether the boiler has been filled in and is under pressure, and whether there are any leakages in the heating system; Connection to the chimney – connection must be approved by an authorized chimney sweep (chimney inspection); and Functioning of the heating controls.
Setting the outlet water temperature When the required outlet water temperature is say 60°C, heat up the boiler to a temperature for instance 5°C higher than the required temperature of 60°C (measured on the thermometer on the boiler outlet pipe). Then turn the control knob to 65°C and check whether the chain is stretched and the regulating hatch completely shut. This position of the chain and regulating hatch is fine-adjusted by turning the control knob.Then let the regulation process work.
Important information ■ ■ ■ ■ ■ The boiler may only be operated by an adult familiar with these Operating Instructions. Shut the boiler down every time there are any (even temporary) flammable or explosive fumes present on the premises from which combustion air is supplied to the boiler (e.g. From paint when painting, laying and spraying molten substances, from gas leakage, etc.). It is forbidden to light the boiler with explosive substances. It is forbidden to overheat the boiler.
Please note Ashes should be stored (by using proper glove) in a non-combustible container properly and transported outdoors. Other waste must not be stored in this container. fig. 17 fig. 18 fig. 19 fig.
Boiler repairs The boiler may be repaired by an authorised service technician or organisation only. The user or owner may do only normal maintenance and simple replacements of some parts – e.g. sealing cords. Please note When repairing the boiler, original parts must always be used. Warranty and warranty conditions Angus Max boilers are covered by warranty specified in the Warranty Certificate, Service Book and User and Installation Guide (chapter Introduction, Installing the boiler).
Installation Instructions Boiler installation – general information Angus Max boilers must be put into service by an authorized services. A network of authorised service organisations which meet these conditions is available for all boiler installations, putting them into service and for warranty repairs. The boiler is designed to supply heating systems with gauge pressure up to 400 kPa which use water that meets the requirements of related standarts (under no circumstances may the water be acidic, i.e.
Boiler location Angus Max boilers can be located both on non – habitable premises (e.g. in boiler room, cellar, corridor) and in habitable rooms. The room in which the boiler is located must have a permanent supply of air necessary for the combustion process. The air must be free of halogen hydrocarbons and corrosive vapours, and must not be excessively humid and dusty. The room must be protected against frost, with ambient temperature within the range +5°C to +35°C and relative humidity not exceeding 80%.
Boiler room disposition layout Fig. 22 illustrates minimum distances which must be kept in order to ensure safe operation of the boiler room and allow manipulations with the boiler, such as cleaning and stoking. The distance between the front of the boiler and the wall should be at least the boiler length L plus 500mm. Minimum distances between the boiler side and rear should be 800mm, with the distance of the rear also determined by the way the boiler is connected to the chimney. fig.
Angus Max boiler parts fig. 23 fig.
Spare parts list ITEM DESCRIPTION DRAWING NO PART NUMBER Angus Max-04 Angus Max-05 Angus Max-06 Angus Max-07 Angus Max-08 Angus Max-09 Angus Max-10 1 Front Section SX 001500111 SX-MD.060 SX-MD.060 SX-MD.060 SX-MD.060 SX-MD.060 SX-MD.060 SX-MD.060 2 Middle Section SX 001500112 SX-MD.050 SX-MD.050 SX-MD.050 SX-MD.050 SX-MD.050 SX-MD.050 SX-MD.050 3 Back Section SX 001500113 SX-MD.070 SX-MD.070 SX-MD.070 SX-MD.070 SX-MD.070 SX-MD.070 SX-MD.070 4 Cleaning Door SX 001500114 SX-PD.
Accumulator tank capacity NOTE: The heat can be supplied for example by an accumulator tank.
Flue pipe Installation Fig. 27 shows the proper flue gas connection with additional air equipment. Observe the following during the installation of the flue gas connection: ■ ■ ■ ■ ■ ■ Install a flue pipe connection with an inspection aperture for cleaning. Fasten the flue gas connector piece to the boiler. Feed the connector into the flue gas system on a short, ascending path. Avoid deflections, especially those with an angle of 90°. Fasten and support connectors sufficiently.
The figures below are only guide figures. The draft depends on the diameter, height, roughness of the chimney wall, and the temperature difference between combustion products and the outside atmosphere. We recommend the use of a chimney liner. Have precise calculations carried out by a heating engineer or flue installer. F = a.
For more information please visit our website www.ecoangus.co.uk 01934 862642 07739 174511 07970 901273 ecoangus@aol.com 2068.
