Manual

SERVICE INFORMATION
PB-655
PB-755
4
1-4 Special repairing materials
Material Location Remarks
Grease Rewind spring
Starter center post Lithium based grease
Oil seal inner lips
Thread locking sealant Ball bearing Loctite #675 or equivalent
Muffler Loctite #242, ThreeBond #1324 or equivalent
Starter case Loctite #222, ThreeBond #1342 or equivalent
Cushion (Frame side) Loctite #222, ThreeBond #1342 or equivalent
* Tapping screw
** Tapping bolt
*** Apply thread locking sealant (See below)
1-3 Torque limits
Descriptions Size kgf•cm N•m in•lbf
Starter Starter pawl assembly M 10 80 - 100 8 - 10 70 - 90
system Starter case M 5*** 35 - 50 3.5 - 5 30 - 45
Ignition Flywheel M 10 200 - 240 20 - 24 175 - 210
system C.D.I module M 5 60 - 100 6 - 10 50 - 90
Fuel Spark plug M 14 150 - 170 15 - 17 130 - 150
system Carburettor M 5 40 - 55 4 - 5.5 35 - 48
Intake insulator M 5 35 - 45 3.5 - 4.5 30 - 40
Fuel tank M 5 20 - 40 2 - 4 17 - 35
Engine Crankcase M 5 70 - 110 7 - 11 60 - 95
Cylinder M 5 70 - 110 7 - 11 60 - 95
Engine plate M 5* 20 - 40 2 - 4 17 - 35
Engine mount M 6 100 - 150 10 - 15 90 - 130
Cylinder cover M 5 40 - 55 4 - 5.5 35 - 48
Engine cover M 5** 20 - 40 2 - 4 17 - 35
Muffler M 6*** 110 - 150 11 - 15 95 - 130
Muffler stay M 5 70 - 110 7 - 11 60 - 95
Exhaust guide M 4 15 - 25 1.5 - 2.5 13 - 22
Others Fan M 5 50 - 75 5 - 7.5 45 - 65
Fan case M 5** 40 - 55 4 - 5.5 35 - 48
Blower grid M 5** 20 - 40 2 - 4 17 - 35
Cushion
Frame side M 5*** 20 - 40 2 - 4 17 - 35
Fan case side
Top M 5** 20 - 40 2 - 4 17 - 35
Bottoms M 5** 80 - 100 8 - 10 70 - 90
Main pipe M 5 20 - 40 2 - 4 17 - 35
High tension lead clip M 5** 40 - 50 4 - 5 35 - 45
Harness fixture M 5** 20 - 40 2 - 4 17 - 35
Throttle lever
††
M 6 20 - 30 2 - 3 17 - 26
Regular bolt, nut and screw M 3 6 - 10 0.6 - 1 5 - 9
M 4 15 - 25 1.5 - 2.5 13 - 22
M 5 25 - 45 2.5 - 4.5 22 - 40
M 6 45 - 75 4.5 - 7.5 40 - 65
M 8 110 - 150 11 - 15 95 - 130