Shaft Hedge Clipper Operator's Manual MODEL: HCA-261 Serial Number 002001001 - 02999999 WARNING DANGER Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual and a Safety Manual. Both must be read and understood for proper and safe operation. Failure to do so could result in serous injury.
SUPPLEMENT TO OPERATOR'S MANUAL Model HCA-260, HCA-261 Serial Number: All This Supplement contains important information. Please keep with your Operator’s Manual. The following section has been added: OPERATION ROTATE CUTTER ASSEMBLY Always use the unit from the right-hand side of your body – NEVER from the left side. Rotate cutter assembly 180 degrees on driveshaft in order to avoid cutting directly above your head, and to avoid contact with hot muffler. 1.
ADVERTENCIA PELIGRO Las hojas del cortasetos están muy afiladas. Lleve guantes para protegerse las manos al girar el conjunto de cortador, ya que de lo contrario se pueden producir lesiones personales. ADVERTENCIA PELIGRO Durante la operación, la unidad completa, especialmente la caja del eje de impulsión y la caja de engranajes pueden calentarse demasiado al tacto.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you. IM PO RT This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.
4 Shaft Decal Spanish Decal English Translation ADVERTENCIA 89022809560 PELIGRO Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada. Para reducir el riesgo de lesionarse, los operadores, los ayudantes y los espectadores deben leer y comprender el Manual Del Operador y los Manuales De Seguridad que se entregan escritos en español. WARNING DANGER This unit can be dangerous and cause serious injury if improperly used.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL • Check that shoulder harness is adjusted for safe, comfortable operation. • Tighten the blade angle adjustment lever before operating. Spark Arrestor - Catalytic Muffler / Muffler • The muffler or catalytic muffler controls the exhaust noise and emissions. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler.
6 After Refueling; • Wipe any spilled fuel from the unit. • Move at least 3 M (10 ft.) from refueling location before starting. After Use; • DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container. 3 M (10 ft.) PERSONAL CONDITION AND SAFETY EQUIPMENT WARNING DANGER Hedge Clipper users risk injury to themselves and others if the shaft hedge clipper is used improperly and or safety precautions are not followed.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL Proper Clothing Wear snug fitting, durable clothing; • Pants should have long legs, shirts with long sleeves. • DO NOT WEAR SHORTS, • DO NOT WEAR TIES, SCARVES, JEWELRY. Wear sturdy work shoes with non-skid soles; • DO NOT WEAR OPEN TOED SHOES, • DO NOT OPERATE UNIT BAREFOOTED. Hot Humid Weather Heavy protective clothing can increase operator fatigue which may lead to heat stroke.
8 Avoid Hot Surfaces • During operation, the muffler or catalytic muffler and surrounding cover may become extremely hot. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable debris. Allow the engine and muffler to completely cool before performing any maintenance activity. Keep A Firm Grip • Hold the front and rear handles with both hands with thumbs and fingers tightly encircling the handles Keep A Solid Stance • Maintain footing and balance at all times.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL EXTENDED OPERATION/EXTREME CONDITIONS Vibration and Cold It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
10 DESCRIPTION The ECHO product you have purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, some assembly of Model HCA-261 is required. After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL 2 1 25 11 17 24 23 18 3 22 21 19 20 13 12 9 8 7 4 6 5 14 15 11 10 16
12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. OPERATORS MANUAL - Read and understand this manual before operation. Keep manual in a safe location for future reference, i.e., operation, maintenance, storage and specifications. SAFETY MANUAL - Read and understand this manual before operation. Keep manual in a safe location as a reference for safe operating techniques.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL SPECIFICATIONS MOD E L L e ng th 20 W id th 25 He ig ht 25 W e ig ht (d ry) * E ng ine Typ e 6 A ir c o o le d , two -stro k B o re 34 S tro ke 28 D isp la ce m e nt E xha ust S yste m C a rb ure to r Ig nitio n S yste m 2 5 .4 S p a rk A rr Wa lb ro D ia p hra F lywhe e l M a g ne to , C S p a rk P lug F ue l F ue l/O il Ra tio G a so line M ixe d (G a s 5 0 :1 E C HO Hig h P e rfo rm 8 9 O cta ne unle a d e d .
14 ASSEMBLY GEAR HOUSING ASSEMBLY / DRIVE SHAFT Tools Required: 8mm x 10mm Open End Wrench Parts Required: Power Head/Drive Shaft Assembly and Gear Housing Assembly. NOTE Hedge Clipper Blades are very sharp. Wear gloves to protect hands. 1. Slide the Gear Housing Assembly on the Drive Shaft. Be certain the Flex Drive Shaft engages the hole in Driver Gear. 2. Align the locating screw (A) with the locating hole (B) in the Drive Shaft Housing, tighten screw (A) and clamping screws (C).
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL THROTTLE LINKAGE AND IGNITION LEADS 1. Close choke and remove air filter cover. 2. Loosen nut (A) and place threaded end of throttle linkage in bracket slot. Finger tighten nut (A). 3. Place inner cable in slot of carburetor swivel (B) and tighten nut (A). 4. Check throttle for freedom of movement and that wide open throttle / low idle extremes are adjusted properly.
16 Handling Fuel WARNING DANGER Fuel is VERY flammable. Use extreme care when mixing, storing or handling, or serious personal injury may result. • Use an approved fuel container. • DO NOT smoke near fuel. • DO NOT allow flames or sparks near fuel. • Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize. • NEVER refuel a unit when the engine is HOT! • NEVER refuel a unit with the engine running. • DO NOT fill fuel tanks indoors.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL EQUIPMENT CHECK Before operation a complete check of the unit must be performed; • Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed. • Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found. • Check that the blade assembly is firmly attached and in safe operating condition. Dull, loose or damaged blades should not be used.
18 OPERATION WARNING DANGER Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions which can cause serious injury or death. • Provide all operators of this equipment with the Operator's Manual and instructions for safe operation. • Before starting the unit, equip yourself and any other person working within the 15 M (50 ft.) Safety Zone with the required Protective Equipment and clothing.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL STARTING COLD ENGINE WARNING DANGER The blades should not move at idle. If blades move, readjust carburetor according to "Carburetor Adjustment" instructions in this manual or see your ECHO Dealer, otherwise serious personal injury may result. A 1. Stop Switch - Start/Run. Move stop switch button (A) forward away from the STOP position. 2. Close Choke - Cold Start. Move choke lever (B) to Cold Start Position. D B 3. Primer - Pump Bulb.
20 STARTING WARM ENGINE The starting procedure is the same as Cold Start except DO NOT close the choke. NOTE If engine does not start after 5 pulls, use Cold Start Procedure. WARNING DANGER When engine starts, the cutting attachment may move even with the throttle trigger in idle (released) position. A D 1. Stop Switch - Start/Run. Move stop switch button (A) away from the STOP position. 2. Primer - Pump Bulb.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL 21 STOPPING ENGINE 1. Release Throttle. Allow engine to idle down and blades stop moving with throttle trigger disengaged. D 2. Release "Idle Start Interlock Lever" (D) - Move "Stop Switch" to STOP position. WARNING DANGER The engine does not stop when idle start interlock lever is released and throttle trigger is engaged.
22 MAINTENACE INTERVALS Maintenance Procedure Component/System Daily or Before Use Air Filter Clean / Replace Fuel Strainer Clean/Replace Fuel Line Inspect/Replace Carburetor Inspect/Rebuild/ Replace Choke System Inspect/Clean/ Replace I/C Cooling System Inspect/Clean I/C Muffler Spark Arrestor Inspect/Clean Cylinder Exhaust Port Inspect/Clean/Decarbon Drive Shaft (Flex Cable Models) Grease Gear Housing Grease Recoil Starter Rope Inspect/Clean I F I I lL k t/R l I/C I
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL AIR FILTER Level 1. Tools required: 25 or 50 mm (1 or 2 in.) medium bristle paint brush. Parts required: 90030 REPOWERTM Air & Fuel Filter Kit.. 1. Close choke (Cold Start Position). This prevents dirt from entering the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area. 2. Remove the air cleaner cover. Clean and inspect the element for damage. If element is fuel soaked and very dirty, replace. 3.
24 WARNING DANGER Catalytic mufflers operate at extremely high temperatures. Muffler area must be kept clean. Do not perform maintenance on engine or muffler until engine and muffler are completely cool, otherwise serious personal injury may occur. SPARK PLUG Level 2. Tools Required: Scrench (combination socket wrench and screw driver supplied with unit) Feeler gauge, preferably a wire gauge. Soft Metal Brush. Parts Required: 90065 REPOWERTM Tune-Up Kit 1.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL 1. Remove spark plug lead. 2. Remove two (2) muffler cover screws and muffler cover (A). 3. Remove screw and arm rest (B). 4. Remove cylinder cover (C). C B A IMPORTANT DO NOT use a metal scraper to remove dirt from the cylinder fins. 5. Use brush to remove dirt from the cylinder fins. 6. Remove grass and leaves from the grid between the recoil starter and fuel tank. EXHAUST SYSTEM Spark Arrester Screen Level 2.
26 1. Remove two (2) muffler cover screws and muffler cover (A). 2. Place piston at Top Dead Center (TDC) to prevent carbon/dirt from entering cylinder. 3. Remove spark arrestor screen cover (B), gasket (C), gasket (D) and screen (E) from muffler body. 4. Clean carbon deposits from screen and muffler components. E NOTE When cleaning carbon deposit, be careful not to damage the catalylic body. D C B 5. Replace screen if it is cracked, plugged or has holes burned through. 6.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL 27 Level 2. Tools required: Screwdriver, Tachometer (ECHO P/N 99051130017). Parts required: None. NOTE Every unit is run at the factory and the carburetor is set in compliance with California Emission Regulations. This carburetor does not have acceleration and high speed adjustment needles. 1. Check idle speed and reset if necessary.
28 4. Wipe excess oil from the blade before putting the unit back in service. 5. Check blade tightness. Tighten blade bolts (A) until snug with 10 mm wrench. Loosen bolts 1/2 turn. Hold bolts (A) from turning and tighten locknuts (B) with other 10 mm wrench. Gear Housing Assembly Level 2 Tools required: Grease Gun with Echo LubeTM 14 oz. cartridge P/N 91015 or Lithium Grease, Rag. Parts required: Lithium Based Grease. 1. Clean dirt from grease fittings. 2. Carefully pump grease in each fitting.
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL 1. Loosen gear housing locating screw (A) and mounting screws (C). Remove the gear housing assembly from the drive shaft housing. 2. Pull the drive shaft (B) from the housing, wipe clean and re-coat with a thin coating [1/2 oz. (15 ml)] of grease. 3. Slide the flexible shaft back in the drive housing being careful not to get dirt on the flex shaft. 4. Install the gear housing assembly. SHARPENING BLADES Level 2.
30 TROUBLESHOOTING Problem Engine -- starts hard Engine -- does not start Engine Cranks Cause Fuel at carburetor No fuel at carburetor Fuel straine Fuel line cl Carburetor Fuel at cylinder No fuel at cylinder Carburetor Muffler wet with fuel Fuel Mixtur Spark at end of plug wire No spark at end of plug wire Stop switch Electrical p Interlock sw Spark at plug No spark at plug Spark gap Covered w Fouled with Spark plug Engine does not crank Internal eng WARNING DANGER Fuel vapors are extre
SHAFT HEDGE CLIPPER OPERATOR'S MANUAL STORAGE WARNING DANGER During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may result. Long Term Storage (over 30 days) Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following: 1.
SERVICING INFORMATION PARTS Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO Dealer. When you do need to buy parts always have the Model Number and Serial Number of the unit with you. You can find these numbers on the engine housing. For future reference, write them in the space provided below. Model No. _____________ SN.
SUPPLEMENT TO OPERATOR'S MANUAL PART NUMBER 89861112351 (X7502248801) FOR MODEL: HCA-2400 PART NUMBER X750000680 (X7502092700) FOR MODEL: HCA-260 PART NUMBER X750001220 (X7502094700) FOR MODEL: HCA-261 SUPLEMENTO DEL MANUAL DEL OPERADOR NÚMERO DE PIEZA 89861112351 (X7502248801) PARA LOS MODELO: HCA-2400 NÚMERO DE PIEZA X750000680 (X7502092700) PARA LOS MODELO: HCA-260 NÚMERO DE PIEZA X750001220 (X7502094700) PARA LOS MODELO: HCA-261 SUPPLÉMENT AU MANUEL DE L’OPÉRATEUR RÉFÉRENCE 89862512362 (X7502247702) P
