OPERATORS MANUAL CHAIN SAW CS-4510 THIS PRODUCT COMPLIES WITH CAN ICES-2/NMB-2 WARNING Read the instructions carefully and follow the rules for safe operation. Failure to do so could result in serious injury.
WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Copyright © 2017 CS-4510 All Rights Reserved.
RULES FOR SAFE OPERATION A. Kickback Safety Precautions for Chain Saw Users WARNING! KICKBACK may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a lightning fast reverse REACTION, Kicking the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator.
B. Other Safety Precautions 1. Do not operate a chain saw with one hand! Serious injury to the operator, helpers, bystanders, or any combination of these persons may result from one-handed operation. A chain saw is intended for two-handed use. 2. Do not operate a chain saw when you are fatigued. 3. Use safety footwear, snug-fitting clothing and protective gloves. Wear eye, hearing, and head protection devices. 4. Use caution when handling fuel.
CONTENTS RULES FOR SAFE OPERATION............................................................................. SYMBOLS AND SIGNS............................................................................................ PACKING LIST.......................................................................................................... NOMENCLATURE OF PARTS................................................................................. OPERATOR SAFETY......................................................
SYMBOL FORM Symbol form/shape Symbol description/application Symbol form/shape WARNING!! Read and follow all safety precaution in the instruction manual. Failure to follow instructions could result in serious personal injury.
PACKING LIST The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, guide bar and saw chain installation and other assembly may be necessary. After opening the carton, check for damage. Immediately notify your retailer or ECHO dealer of damaged or missing parts. Use the packing list to check for missing parts.
NOMENCLATURE OF PARTS 4 5 3 6 7 8 9 10 11 OPERATORS 12 1 X505-010090 13 25 24 23 22 21 14 2 20 15 16 Part Number X505-010090 17 18 19 * If a decal cannot be read, a new one can be ordered from your ECHO dealer.
NOMENCLATURE OF PARTS 1. Operators manual - Included with unit. Read before operation and keep for future reference to learn proper, safe operating techniques. 14. Front handle (for the left hand) - Support handle located at the front of the engine housing. 15. Oil tank cap - For closing the oil tank. 2. Safety manual - Describe operating and safety instructions for this chain saw. 16. Starter handle - Pull handle slowly until starter engages then quickly and firmly.
OPERATOR SAFETY VIBRATION AND COLD EYE AND HEARING PROTECTION • It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals, may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.
SPARK ARRESTOR MUFFLER • The spark arrestor muffler controls the exhaust noise and prevents hot, glowing particles of carbon from leaving the muffler. Make sure the spark arrestor screen is in good repair and properly seated in the muffler. • Certain internal combustion engines operated on forest, brush, and/or grass-covered areas in the states of Washington, Oregon, Idaho, California, Minnesota, New Jersey and Maine, are required to be equipped with a spark arrestor.
PREPARATION FOR USE WARNING WARNING Saw chain is sharp! Always wear gloves when handling assembly, otherwise serious personal injury may result. Momentary stop switch automatically returns to run position. Engine can start unintentionally. Always remove spark plug lead from spark plug before assembling or performing maintenance procedures or serious personal injury may result.
ADJUSTING CHAIN TENSION Unlock chain brake IMPORTANT Always loosen clutch cover nuts before turning the chain tension adjuster, otherwise the clutch cover and tensioner will be damaged. 1. Remove spark plug lead. (See maintenance section) 2. Unlock the chain brake and loosen a clutch cover nuts, if necessary. 3. Hold the bar nose up, and turn the tension adjuster clockwise until chain fits snugly against underside of the bar.
FUEL AND LUBRICANT FUEL STATEMENT Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved. ECHO Red Armor™ Fuel (Power Fuel™) is 93 octane, ethanol-free fuel premixed with ECHO Red Armor™ engine oil at 50:1 ratio.
HANDLING FUEL Mixing Instructions 1. Fill an approved fuel container with half of the required amount of gasoline. DANGER Fuel is very flammable. Use extreme care when mixing, storing or handling or serious personal injury may result. • Use an approved fuel container. • Do not smoke near fuel. • Do not allow flames or sparks near fuel. • Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.
CHAIN LUBRICANT Proper lubrication of the chain while in operation reduces friction between the chain and the guide bar to a minimum and assures a longer service life. Cap indication Oil/fuel tanks are indicated by the following illustrations. Oil tank cap • Use bar and chain oil of high quality for this purpose. • Do not use used or reclaimed oil to avoid various oiler problems. • Use ECHO bar and chain oil. • Use bar and chain oil of the following grades: SAE No. 30 ������� in summer SAE No.
OPERATION WARNING Chain brake Throttle trigger lockout Throttle trigger • After choke control knob is pulled and then knob is returned to original position, throttle remains slightly open (fast idle latch condition). • The chain will attempt to move when engine is started with fast idle throttle latch engaged. • Do not start engine before chain brake is activated.
WHEN THE ENGINE IS COLD Chain brake CAUTION Make sure the bar and chain are free from any obstruction when starting the chain saw. Throttle trigger lockout • Move chain brake lever fully forward to lock chain brake before starting. • Fill the fuel tank with fuel mixture. It is not permitted to fill fuel above the shoulder level of fuel tank. • Fill the chain oil tank with lubricant. Do not over fill. • Pull choke control knob all the way out.
RUNNING Unlock chain brake • When engine starts, keep idling for a few minutes. • Set the brake lever in the unlocked position before starting to cut. • Pull throttle trigger gradually and increase revolution of the engine. • The chain starts running when the engine reaches 4,150 r/min approximately. • Confirm proper acceleration and lubrication of chain and bar. • Do not run the engine at high speed unnecessarily. • Be sure that saw chain stops moving when throttle trigger is released.
CUTTING INSTRUCTION GENERAL CAUTION • Read the ECHO “CHAIN SAW SAFETY MANUAL” included with your chain saw for additional cutting and safety instructions. • Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. • Do not let the tip of the bar touch anything while the engine is running. At cutting speed the chain is moving at a high rate of speed.
FELLING THE TREE A falling tree can seriously damage anything it may hit - a car, a house, a fence, a power-line, or another tree. There are ways to make a tree fall where you want it, so first decide where that is! Before cutting, clear the area around the tree. You will need good footing while working and you should be able to work the saw without hitting any obstacles. Next, select a path of retreat.
LIMBING Limbing a fallen tree is much the same as bucking. Never stand on the tree that you are limbing. When limbing, caution is the word. Be careful of the tip touching other limbs. Always use both hands. Don’t cut with the saw overhead or aligned vertically with your body. If the saw should kickback, you may not have enough control to prevent possible injury. BUCKING Bucking is the sawing of a log or fallen tree into smaller pieces. There are a few basic rules which apply to all bucking operations.
CHAIN BRAKE OPERATION Kickback motion • Set the lever in the unlocked position before starting to cut. • If the brake is tripped by kickback reaction, the chain will stop immediately. Release the throttle to avoid possible damage to the engine or clutch. • Do not attempt to operate the engine with the brake locked. Improper thrust cutting Kickback motion When the bar nose hits another tree, etc.
AUTOMATIC CHAIN BRAKE End of the guide bar may be placed at the height of about 50 cm (20 in.). Kickback produced from the tip of the guide bar will trip the automatic chain brake. To make sure that the automatic chain brake operates properly, follow these steps: 1. Stop the engine. 2. Hold the saw with the guide bar approximately 50 cm (20 in.) above a wooden surface. Right hand should hold the rear handle, and left hand should hold the front handle. 3.
CHAIN AND GUIDE BAR COMBINATION The following combinations are recommended for model CS-4510. Guide bar Length mm (in.) ECHO Part No. 406 (16) 16B0AD3366 457 (18) 18B0AD3372 508 (20) 20B0AD3378 Saw chain Pitch mm (in.) 8.26 (0.325) ECHO Part No. Links 20BPX66CQ / 95TXL66CQ 66 20BPX72CQ / 95TXL72CQ 72 20BPX78CQ / 95TXL78CQ 78 GUIDE BAR (Low-kickback) Replacement guide bars. The following guide bars may be considered to have equivalent kickback energy.
MAINTENANCE AND CARE SKILL LEVELS Your ECHO chain saw is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your chain saw achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed ask your ECHO dealer for repairs.
CARBURETOR ADJUSTMENT Every unit is run at the factory and the carburetor is set in compliance with Emission Regulations. In addition, the carburetor is equipped with “H” (High Mix) and “L” (Low Mix) needle adjustment limiters that prevent settings outside acceptable limits. Idle adjusting screw Low mix needle (L) 1. Before adjusting carburetor clean or replace air filter and muffler “Spark Arrestor Screen”. 2. Make sure the bar and chain are properly adjusted. 3.
Cleaner cover latch AIR FILTER Air cleaner cover • Check before every use. • Close choke ( ). • Release the cleaner cover latch. Air cleaner cover • Pull air cleaner cover back and up to remove. Arrow • Remove the air filter by turning it counterclockwise. • Brush off dust lightly, or clean with compressed air, or replace the air filter. • Install air filter by turning it clockwise. Arrow on filter will point up when filter is correctly installed.
FUEL FILTER • Check periodically. • Do not allow dust to enter fuel tank. • A clogged filter will cause difficulty in starting engine or abnormalities in engine performance. • Pull the fuel filter out through fuel inlet port with a piece of steel wire or the like. • When the filter is dirty, replace it. • When the inside of the fuel tank is dirty, rinsing the tank out with gasoline can clean it. Fuel filter Fuel tank cap OIL FILTER • Check periodically. • Do not allow dust to enter into oil tank.
Spark plug CYLINDER FINS Cylinder cover Three bolts • Check daily or before use. • Clogged fins will result in poor engine cooling. • Remove the air cleaner cover and the air filter, and the spark plug lead. • Remove the three bolts of the cylinder cover. Cushion • Loosen the two mounting bolts of the cleaner case. Cleaner case Two bolts Cushion • Lift the cylinder cover up to the cushion of the cleaner case and pull it out.
SETTING THE SAW CHAIN Preset tie strap Left hand cutter Drive link Top plate Side plate Guard link Depth gauge Tie strap Right hand cutter Important points for proper maintenance of saw chain: • Keep the cutters sharp at all times. • Keep the left and the right cutters properly aligned. - Note that blunt or irregular cutters will result in poor cutting performance, increased vibration of chains and premature breakage of the saw chain.
1/5 One fifth of file diameter remains above cutter edge • Place the depth gauge tool firmly on guide bar so that depth gauge protrudes. Then file top of depth gauge with the flat file until flat with top of the depth gauge tool. Depth gauge tool Remove until flat with tool - Be sure to round off the front edge of the depth gauge. Round off the edge Properly filed cutters are shown in illustration. 55° When setting of the chain is finished, soak it in oil and wash away filings completely before using.
TROUBLESHOOTING Problem Engine Cause — hard to start Remedy — does not start Engine cranks Fuel at carburetor Fuel at cylinder No fuel at carburetor • Fuel filter clogged • Clean or replace • Fuel line clogged • Clean • Carburetor • Ask your ECHO dealer No fuel at cylinder • Carburetor • Ask your ECHO dealer Muffler wet with fuel • Fuel mixture is too rich • Open choke • Clean / replace air filter • Adjust carburetor • Ask your ECHO dealer Spark at end of plug wire No spark at end of pl
STORAGE AFTER USE WARNING WARNING Do not store in an enclosure where fuel fumes may accumlate or reach an open flame or spark. Momentary stop switch automatically returns to run position. Engine can start unintentionally when starter handle is pulled. Always remove spark plug lead from spark plug before pulling starter handle, otherwise severe personal injury may result. CAUTION Do not lend or rent your chain saw without the Operators manual and Safety manual.
WARRANTY REGISTRATION SHEET Thank you for choosing ECHO Power Equipment Please go to http://www.echo-usa.com/Warranty/Register-Your-ECHO to register your new product on-line. It’s FAST and EASY! NOTE: your information will never be sold or misused by ECHO, Inc. Registering your purchase enables us to contact you in the unlikely event of a service update or product recall, and verifies your ownership for warranty consideration.
C71315001001 - C71315999999 CS-4510 36