LonPoint® Module Hardware and Installation User’s Guide Version 2.
078-0167-01B Echelon, LON, LONWORKS, LonBuilder, NodeBuilder, LonManager, LonTalk, LONMARK, Neuron, 3120, 3150, LonPoint, the LonUsers logo, the LONMARK logo, and the Echelon logo are trademarks of Echelon registered in the United States and other countries. LonSupport and LonMaker are trademarks of Echelon Corporation. Other brand and product names are trademarks or registered trademarks of their respective holders.
Regulatory Information FCC NOTICE (for USA only) Federal Communications Commission Radio Frequency Interference Statement Warning: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
Contents 1 2 3 4 Introduction 1-1 Applications Audience Content Related Documents 1-2 1-4 1-4 1-4 Description of the LonPoint Modules and Base Plates 2-1 LonPoint Interface Modules LonPoint Interface and Router Module Symbology Network Connector Front Panel Label Service Switch/LED Power or Power/Wink LED I/O Number Digital Input Digital Output Analog Input Analog Output Hand/Off/Auto Switch Input Status LEDs Output Status LEDs Router Channel A Router Channel B Router Activity LED 2-2 2-9 2-9 2-9
5 6 7 8 9 10 11 12 LonPoint Type 2 Base Plate Installation Installing a Compatible Electrical Box Connecting Wiring LonPoint Type 2D DIN Base Plate Installation Connecting Wiring Connecting the Jumper Plug(s) 4-17 4-20 4-23 4-24 4-27 4-29 Installing the DI-10 Digital Input Module 5-1 LonPoint DI-10 Digital Input Module DI-10 Module Software Settings Installing the DI-10 Module 5-2 5-4 5-4 Installing the DIO-10 Digital Input/Output Module 6-1 LonPoint DIO-10 Digital Inpu/Outputt Module DIO-10
1 Introduction The LonPoint System is a family of products designed to integrate both new and legacy sensors and actuators into cost-effective, interoperable, control systems for building and industrial applications.
Applications Traditional control networks have been based on an hierarchical architecture using proprietary controllers. This approach to control system design is expensive, complex, and locks the customer into a closed, non-interoperable architecture. Ultimately, the high costs of this design approach limits the market for control systems. Overcoming the limits of traditional, closed, hierarchical systems is best accomplished with a flat, fully distributed control architecture.
modules seamlessly integrate sensors, actuators, and controllers into peer-to-peer, interoperable networks.
Audience This User’s Guide is intended for anyone designing or installing a control network using LonPoint Modules. Electricians and installation technicians involved with the physical installation of the cable plant and hardware will find this User’s Guide sufficient for them to complete their work.
2 Description of the LonPoint Modules and Base Plates This chapter provides a description of the LonPoint Interface, Router, and Scheduler modules, Type 1 and Type 2 Base Plates, and Type 1D and Type 2D DIN Base Plates mounting enclosures.
LonPoint Interface Modules The LonPoint Interface Modules are designed to monitor and control a wide variety of analog and digital sensors and actuators, and are the primary means of interfacing a LonPoint system to devices that lack an integral LONWORKS interface, i.e., a Neuron Chip and transceiver. By selecting the correct LonPoint Interface Module and configuring both its hardware and software correctly, a wide and varied assortment of sensors and actuators can be supported.
Lo E nP oi nt ™ In te r fa ce The LonPoint Interface Modules share a common form factor that includes a front panel assembly to which a printed circuit board (PCB) with active electronics is connected. The front panel of all of the modules includes a service switch and service LED, a combination power/wink LED, and a network connector (figure 2.1).} DI-10 m c U L us ® MODEL 41100 972 LISTED 178K ENERGY MANAGEMENT SW VERSION 1.
Figure 2.2 LonPoint Interface Module - Typical Rear Panel and Jumpers Network, power, and I/O wiring is connected to screw terminals located on a Type 1 Base Plate (figure 2.3) or Type 1D DIN Base Plate (figure 2.4), into which the LonPoint Interface Module is plugged; no wiring is ever connected directly to an Interface Module. A writing space is provided on the back of the Type 1 Base Plate for recording the date of installation or other pertinent information.
Figure 2.
18 18 17 16 15 14 13 12 11 10 17 16 15 14 13 12 11 10 CAUTION I/O 1A Front View Network 1 2 1 2 3 3 4 4 5 6 7 8 9 5 6 7 8 9 Jumper Plug (one supplied with each DIN Base Plate) Figure 2.
The Type 1 Base Plate is mounted to either a suitable US 4” square, 2” deep (10.16cm x 5.08cm) electrical box, US double gang electrical box, plastic Echelon EuroBox (figures 2.5-2.7), or an IP-65 (NEMA 4) enclosure. Figure 2.5 LonPoint Interface Module 4” Square (2” Deep) Electrical Box Mounting Configuration Figure 2.6 LonPoint Interface Module Double Gang (2” Deep) Electrical Box Mounting Configuration Figure 2.
The Type 1D DIN Base Plate may be mounted to either a 35mm DIN rail or to a wall panel (figures 2.8). A jumper plug supplied with the Base Plate permits the power and network connections of several Type 1D DIN Base Plates to be interconnected without additional wiring. Figure 2.8 LonPoint Interface Type 1D Base Plate Mounting Configuration Prior to installing the base plate, it is important to understand the symbology used on the base plates, interface modules, and router modules.
LonPoint Interface and Router Module Symbology The front and rear panels of the LonPoint Modules and Base Plates contain legends that identify the function of the module and its various LEDs, switches, and network connector. A common legend marking scheme is used that allows the module to be rotated clockwise 90° and still be legible, in the event that the mounting enclosure is installed off axis.
Power or Power/Wink LED Every module includes either a power LED or a combination power/wink LED. The wink function is used by a network management/installation tool to visually identify a particular module; the wink command causes the power LED to blink. I/O Number 1 2 3 4 Every input and output symbol is accompanied by an I/O Number designating which hardware input or output the function is associated.
Analog Output This symbol designates the I/O as an analog output and is accompanied by an I/O Number. Hand/Off/Auto Switch 1234 1 1 2 3 4 1 0 DO-10 Hand/Off/Auto Switch 1 2 3 4 2 DIO-10 Hand/Off/Auto Switch The DO-10 and DIO-10 modules include a Hand/Off/Auto switch that allows the user to determine the mode of operation of the outputs. One three-position switch is provided for each of the four outputs.
Router Channel A A LPR Routers route packets between two twisted pair channels, designated A and B. Router Channel B B LPR Routers route packets between two twisted pair channels, designated A and B. Router Activity LED Indicates that a router is transferring packets from one channel to another.
3 Network Cabling and Connections This chapter provides information about network, power, and input/output cabling for the LonPoint system.
Network Cabling - TP/FT-10 Channel The LonPoint modules (excluding some LPR Routers) use Echelon’s FTT-10A Free Topology Transceiver for network communications. This transceiver operates at 78 kilobits per second and is designed to support free topology wiring; it will accommodate bus, star, loop, or any combination of these cabling topologies using a twisted pair cable.
Termination Figure 3.4 Mixed Topology (Model 44100 Terminator) Termination Termination Figure 3.5 Doubly Terminated Bus Topology - Used for Very Long Cabling Distances (Two Model 44101 Terminators) A network consisting of LonPoint modules using the FTT-10A transceiver is said to reside on a “TP/FT-10 channel.” In some cases all of the LonPoint modules will be connected to a single TP/FT-10 channel.
The Model 42100 LPR-10 Router (TP/FT-10 to TP/FT-10) uses the TP/FT-10 channel cabling scheme. The Model 42102 LPR-12 Router (TP/FT-10 to TP/XF-1250) uses a different cabling scheme that is designed to handle high speed, 1.25Mbps communications. This 1.25Mbps cabling scheme is described in a later section. System Performance and Cable Selection - TP/FT-10 Channel The system designer may choose a variety of cables, depending on cost, availability, and performance.
If a shielded cable is used, the shield should be connected to earth ground via the termination circuit shown in the LONWORKS FTT-10A Free Topology Transceiver User's Guide, version 5 or later. Distributors of cable are listed in Echelon’s engineering bulletin, Junction Box and Wiring Guidelines, part number 005-0023-01. Table 3.2 Doubly-Terminated Bus Topology Specifications (Requires Two Model 44101 Terminators) Maximum bus length Wire Diameter AWG/mm Belden 85102 2700 meters 16AWG/1.
Doubly Terminated Bus Topology Segment If a doubly-terminated bus topology is used, then two Model 44101 terminators are required, one at each end of the bus, as shown in figure 3.7. The Model 44100 Terminator's orange wires should be connected to the twisted pair network. The Terminator's green wire must be connected to earth ground. The green wire must never be connected to the shield of a twisted pair cable.
Network Cable R2 R4 + C1 Ground Network Cable + R1 Cable Shield C2 R1, R2, R3 R4 C1, C2 R3 316 ž, 1%, 1/8W 78.7 ž, 1%, 1/8W 150 ž , 1%, 1/8W 100 µ F ±10%, 50V minimum aluminumelectrolytic type (observe polarity) Figure 3.
distributed configuration. For this reason, it is essential to follow a simple topology rule when using the TPT/XF-1250 channel. Referred to as the “8-in-16” topology rule, this rule requires that no more than 8 devices be connected to the TP/XF-1250 channel within any 16 meter length of cable. This means that no matter where along the bus the 16 meter measurement is taken, there should be no more than 8 devices. Figure 3.10 provides a diagram of such a measurement technique. Figure 3.
Figure 3.12 Using Additional Bus Cable to Meet the 8-in-16 Topology Rule Terminator for TP/XF-1250 Channel It is necessary to terminate both endpoints of the TP/XF-1250 channel twisted pair bus for proper data transmission performance. Failure to terminate the bus will degrade network performance. Use only the Model 44200 Terminator, and connect it as shown in figure 3.13. orange orange 44200 Terminator Network 44200 Terminator Network Termination green Termination green Figure 3.
shown in figure 3.14. If >16 Amperes (>10 Amperes RMS at 24 VAC RMS for Type 1D/2D DIN Base Plates using Jumper Plugs) must be supplied then the loopthrough capability of the LonPoint Base Plate power terminals must not be used and the power cabling should be run in parallel, as shown in figure 3.15. To calculate the load current, divide the total VA (sum of all devices powered by the power supply) by the power supply voltage.
Tables 3.4 and 3.5 present the wire gauge that should be used in order to deliver the specified power (total VA) across the distance shown. These tables only include wire gauges from 24AWG (0.5mm) to 12AWG (2mm) as these are the wire gauges supported by the Base Plate screw terminals. For the supply cabling use at least 24AWG/0.5mm, 90° C rated wire.
155 165 47.2 50.3 22 22 22 22 22 22 22 22 22 22 22 22 20 20 20 18 18 18 16 16 16 16 14 14 180 14 14 14 14 14 14 12 12 12 12 12 12 12 12 200 14 14 14 14 12 12 12 12 12 12 12 Table 3.4 Power Cabling Requirements in AWG (continued) Load (VA) 3-12 Feet Meters 185 215 230 235 250 265 295 300 340 365 375 395 400 420 470 475 500 545 580 595 630 635 750 755 795 865 945 1000 1010 1190 1200 1260 1375 1500 1590 1645 56.4 65.5 70.1 71.6 76.2 80.8 89.9 91.4 103.6 111.3 114.3 120.4 121.9 128.0 143.
Table 3.5 Power Cabling Requirements In mm Load (VA) Feet Meters 10 23.0 7 0.50 32.8 10 0.50 36.1 11 0.50 42.7 13 0.50 45.9 14 0.50 55.8 17 0.50 59.1 18 0.50 62.3 19 0.50 75.5 23 0.50 82.0 25 0.50 88.6 27 0.50 91.9 28 0.50 101.7 31 0.50 114.8 35 0.50 141.1 43 0.50 150.9 46 0.50 154.2 47 0.50 170.6 52 0.50 183.7 56 0.50 193.6 59 0.50 213.3 65 0.50 229.7 70 0.50 232.9 71 0.50 239.5 73 0.50 242.8 74 0.50 259.2 79 0.50 292.0 89 0.50 305.1 93 0.50 308.4 94 0.50 334.6 102 0.50 360.9 110 0.50 387.1 118 0.50 390.
Table 3.5 Power Cabling Requirements In mm (continued) Load (VA) Feet Meters 10 554.5 169 0.65 564.3 172 0.65 587.3 179 0.65 613.5 187 0.65 626.6 191 0.65 721.8 220 0.65 734.9 224 0.65 777.6 237 0.65 784.1 239 0.80 856.3 261 0.80 918.6 280 0.80 961.3 293 0.80 1036.7 316 0.80 1177.8 359 0.80 1227.0 374 1.00 1243.4 379 1.00 1312.3 400 1.00 1555.1 474 1.00 1571.5 479 1.00 1640.4 500 1.00 3-14 15 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.30 1.30 1.30 1.30 1.30 20 0.80 0.
4 Installation and Wiring of Base Plates This chapter describes the process of installing LonPoint Base Plates. Type 1 Base Plates are used for mounting LonPoint Interface and Scheduler Modules to 4-inch square electrical boxes or Echelon's Eurobox. Type 1D DIN Rail Base Plates are used for mounting LonPoint Interface and Scheduler Modules to 35mm DIN rails (CENELEC EN 50022) or to walls or panels.
LonPoint Type 1 Base Plate Installation Figure 4.1 presents a detailed view of the front side of the base plate. The circuit board inside the Type 1 Base Plate includes a large number “1A” in the lower right corner, as viewed from the front of the base plate, designating it as a Type 1 Base Plate with a Revision A circuit board. The “1A” designation indicates compatibility with LonPoint modules such as the DIO-10, that make use of screw terminal 14.
Figure 4.1 LonPoint Type 1 Base Plate - Front Panel Figure 4.
wiring connections are made. Figure 4.2 LonPoint Type 1 Base Plate - Rear Wiring Panel As shown in figure 4.3, the Type 1 Base Plate is intended to be installed in an electrical box either vertically (base plate interior arrows pointing up) or rotated clockwise 90° (base plate interior arrows pointing to the right). These two orientations provide optimal viewing of the front panel legends of an installed LonPoint module, and also accommodate different methods of installing electrical boxes.
Figure 4.3 LonPoint Type 1 Base Plate Mounting Orientations Installing A Compatible Electrical Box Compatible electrical boxes that will accept a Type 1 Base Plate include a 4” square electrical enclosure (Raco model No. 232, 236, 7232, 7054 or equal), two-gang PVC switch box (Raco 7834 or equal), and Echelon’s Model 48001 EuroBox for wall or electrical box applications.
Figure 4.4 4” Square Electrical Box Mounting There are four mounting options if Echelon’s EuroBox is used. The Eurobox requires the installer to drill cabling holes: ensure that suitable holes are drilled prior to mounting. In order to avoid interference with the Base Plate enclosure walls, all glands and conduit fittings must be located within 1.4”/35cm of the bottom of the box (as measured from the outside of the box). Wire glands and conduit fittings must not extend more than 0.
For continental applications, a third mounting option is to affix the EuroBox to a recessed 6.5cm diameter plastic DIN box (Kaiser or equal). Two keyhole slots are provided in the EuroBox to accommodate DIN box mounting, as shown in figure 4.6. Use the screws provided with the DIN box and ensure that suitable cabling holes are drilled in the EuroBox prior to mounting. Figure 4.
Connecting Wiring Route network, power, and input/output cabling into the electrical enclosure using suitable conduit fittings, bushings, or wire glands. It is good practice to separate the input/output cabling as much as possible from the network and power cabling, especially if low level analog signals are being supervised. Once the cabling has been brought into the electrical enclosure, leave a service loop of 6 inches (15cm) of cable to simplify wiring the Type 1 Base Plate.
1 2 3 4 5 6 7 8 9 Network 16-30VAC or VDC Figure 4.8 Base Plate Power and Network Wiring Connections See chapters 5 through 9 for specific I/O wiring connections. LonPoint Type 1D DIN Base Plate Installation Figure 4.9 presents a detailed view of the front side of the base plate. The circuit board inside the Type 1D DIN Base Plate includes an arrow with the designation "1A," designating it as a Type 1 Base Plate with a Revision A circuit board.
Terminal screw, tightening torque 4lbs. in. (0.5Nm) maximum Wire entry 18 18 17 16 15 14 13 12 11 10 17 16 15 14 13 12 11 10 CAUTION I/O Keyhole slot for wall or panel mounting 1A Threaded screw holes for attaching LonPoint modules to the Base Plate.
The base plate contains two integral DIN rail tabs that securely grab a 35mm DIN rail onto which the base plate is mounted. The base plate may be used on both 35mm x 7.5mm and 35mm x 15mm DIN rails. To release the Base Plate from the DIN rail, sequentially insert a flathead screwdriver into the DIN rail release tabs and gently pull away from the DIN rail (figure 4.10). Four keyhole slots are provided for affixing the Type 1D DIN Base Plate to a wall or panel (figure 4.11).
Figure 4.11 Mounting Holde Pattern Dimensions for Type1D Base Plates Connecting Wiring Route all network, power, and input/output cabling to the pertinent screw terminals located at the top and bottom of the Base Plate. It is good practice to separate the input/output cabling as much as possible from the network and power cabling, especially if low-level analog signals are being supervised. Strip the cable jacket and wire conductors. The base plate screw terminals will accept 24AWG (0.5mm) to 12AWG(2.
Table 4.2 Type 1D Base Plate Terminal Block Connections Terminal Number Function 1 -4 Network 5 Cable shield, if used 6-9 Power 10 - 18 I/O Two sets of screws are provided for both the power and network wiring connections. These connections are internally jumpered on the Type 1D Base Plate PCB to provide continuity of the network and power wiring, even if no LonPoint module is installed, as shown in figure 4.12.
18 1 1 1 1 1 1 1 1 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 18 1 1 1 1 1 1 1 1 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 Jumper Plug (x-ray view) Figure 4.13 Mounting Two Base Plates with Jumper Plug Connectors When used with a Type 2D Base Plate, there are restrictions about the placement of the Type 2D Base Plates (and the routers they contain) relative to the adjacent Type 1D Base Plates. In all cases, any Type 2D Base Plates must be located to the left side of any Type 1D Base Plates (figure 4.
Type 2D Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 2 1A 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 Jumper Plugs (x-ray view) Figure 4.14 Mixing Type 1D and Type 2D Base Plates The reason for this limitation is that only the right Jumper Plug connector on a Type 2D Base Plate bridges the network connection; the left Jumper Plug connector on a Type 2D Base Plate bridges only the power connection.
Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 Type 2D Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 2 1A 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Type 1D Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 1A Jumper Plugs (x-ray view) Type 2D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 Jumper Plugs (x-ray view) Figure 4.
LonPoint Type 2 Base Plate Installation All LonPoint LPR Routers may be installed in either a Type 2 Base Plate (Model 40222) or a Type 2D DIN Base Plate (Model 48222). Figure 4.16 presents a detailed view of the front side of the Base Plate. The circuit board inside the Type 2 Base Plate includes a large number “2” in the lower right corner, as viewed from the front of the base plate, designating it as a Type 2 Base Plate.
Figure 4.
Figure 4.17 shows a detailed view of the rear side of the Base Plate, the side to which wiring connections are made. Figure 4.
As shown in figure 4.18, the Type 2 Base Plate is intended to be installed in an electrical box either vertically (base plate interior arrows pointing up) or rotated clockwise 90° (base plate interior arrows pointing to the right). These two orientations provide optimal viewing of the front panel legends of an installed LonPoint module, and also accommodate different methods of installing electrical boxes. Figure 4.
gang PVC switch box (Raco 7834 or equal), and Echelon’s Model 48001 EuroBox for wall and 35mm DIN rail applications. A 4” square electrical enclosures should be either affixed to a wall or to equipment using suitable mounting screws, or recessed using a suitable mounting clamp (figure 4.19).
A third mounting option is to affix the EuroBox to a recessed 6.5cm diameter plastic DIN box (Kaiser or equal). Two keyhole slots are provided in the EuroBox to accommodate DIN box mounting, as shown in figure 4.21. Use the screws provided with the DIN box and ensure that suitable cabling holes are drilled in the EuroBox prior to mounting. Figure 4.21 DIN Box Mounting the EuroBox A fourth mounting option is to affix the EuroBox to 35mm DIN rail using DIN Clips (one pair included).
Connecting Wiring Since a Type 2 Base Plate is designed for use with an LPR Router, the only cabling that will be connected to the Base Plate is power and the network cables for the two channels between which the router is connected. Bring the cabling into the electrical enclosure using suitable conduit fittings, bushings, or wire glands, and be sure to leave a service loop of 6 inches (15cm) of cable to simplify wiring the Type 2 Back Plate.
LonPoint Type 2D DIN Base Plate Installation Figure 4.23 presents a detailed view of the front side of the base plate. The circuit board inside the Type 2D DIN Base Plate includes an arrow with the designation "2." The 2D Base Plate is intended to be installed either on a 35mm DIN rail or, using the integral keyhole slots, on a wall or panel. An arrow indicates the vertical orientation of the base plate which will provide the base viewing of the front panel legends of an installed LonPoint module.
18 18 17 17 16 15 14 13 12 11 10 16 15 14 13 12 11 10 Network B 2 Front View Network A 1 1 2 2 3 3 4 4 5 6 7 8 9 5 6 7 8 9 Jumper Plug (one supplied with each DIN Base Plate) Figure 4.
The base plate contains two integral DIN rail locks which securely grab a 35mm DIN rail onto which the base plate is mounted. The Base Plate may be used on both 35mm x 7.5mm and 35mm x 15mm DIN rails. To release the Base Plate from the DIN rail, sequentially insert a flathead screwdriver into each DIN rail release tabs and gently pull away from the DIN rail (figure 4.24). Four keyhole slots are provided for affixing the Type 2D DIN Base Plate to a wall or panel (figure 4.25).
Figure 4.25 Mounting Hole Pattern Dimensions for Type 2D Base Plates Connecting Wiring Route all network and power cabling to the pertinent screw terminals located at the top and bottom of the Base Plate. It is good practice to separate any nearby input/output cabling as much as possible from the network and power cabling, especially if low-level analog signals are being supervised. Strip the cable jacket and wire conductors. The base plate screw terminals will accept 24AWG (0.5mm) to 12AWG (2.
Table 4.4 Type 2D Base Plate Terminal Block Connections Terminal Number Function 1 -4 Network A 5 Cable shield, if used, internally connected to terminal 14 6-9 Power 10 and 12 None Jumpered together internally, may be used to land extra wires 11 and 13 None Jumpered together internally, may be used to land extra wires 14 Cable shield, if used, internally connected to terminal 5 15 - 18 Network B Two sets of screws are provided for both the power and network wiring connections.
Connecting the Jumper Plug(s) From time to time it may be necessary to mount two or more LonPoint Type 1D or 2D Base plates adjacent to one another. When this happens, power and network wiring must be daisy-chained between each Base Plate. Routing power and network wiring between multiple Base Plates can be a laborious and time consuming task, and there is always the risk of a wiring error.
There are restrictions about the placement of a Type 2D Base Plate relative to other Type 1D or Type 2D Base Plates to which it will be connected via Jumper Plugs. In all cases, any Type 2D Base Plates must be located to the left side of other Type 2D Base Plates (figure 4.28).
Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 Type 2D Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 2 1 2 3 4 5 6 7 8 9 Type 1D Type 1D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 1A 1 2 3 4 5 6 7 8 9 1A 1 2 3 4 5 6 7 8 9 1A 1 2 3 4 5 6 7 8 9 Jumper Plugs (x-ray view) Type 2D 1 1 1 1 1 1 1 1 1 8 7 6 5 4 3 2 1 0 2 1 2 3 4 5 6 7 8 9 Jumper Plugs (x-ray view) Figure 4.
4-32 Installation and Wiring of Base Plates
5 Installing the DI-10 Digital Input Module This chapter describes the process of installing the Model 41100 DI-10 Digital Input Module.
LonPoint DI-10 Digital Input Module The front panel of the DI-10 module is shown in figure 5.1. There are no userconfigured jumper blocks or other adjustable controls on the DI-10 module. A separate front panel LED is provided for each intput. Network Access Jack; Use With Echelon PCC-10 Cable Model 78303 E nP o t oin ™ I e nt rfa ce DI-10 m L c UL us ® LonPoint Interface Model and Software Revision MODEL 41100 972 LISTED 178K SW VERSION 3.
The DI-10 module is installed in a Type 1 or Type 1D Base Plate. Wiring connections to the DI-10 module are presented in table 5.1. Specifications for the DI-10 module are shown in table 5-2. Table 5.1 DI-10 Digital Input Module Wiring Connections Screw Terminal 1 and 2 Wiring Connection Incoming network wiring, TP/FT-10 channel, polarityinsensitive Outgoing network wiring, TP/FT-10 channel, polarityinsensitive Unused Incoming power wiring, 16-30VAC or VDC, 2.2VA, polarityinsensitive.
Humidity EMI Safety agency Function Blocks Software Configuration 10 to 95% RH @ 50°C FCC A, CE Mark UL 916 Node object (1), digital input open-loop sensor objects (4), digital encoder controller objects (2), analog function block controller objects (4), type translators (6) Wide variety of LONMARK Standard Configuration Parameter Types supported by direct memory read/write function of LNS compatible network management tools DI-10 Module Software Settings The software settings of the DI-10 module are desc
6 Installing the DIO-10 Digital Input/Output Modules This chapter describes the process of installing the Model 41500 DIO-10 Digital Input/Output Modules.
LonPoint DIO-10 Digital Input/Output Modules The front panel is shown in figure 6.1. There are no user-configured jumper blocks on the DIO-10 module. A separate front panel LED is provided for each input, and a Hand/Off/Auto switch and LED are provided for each output. The four hand/off/auto switches control the outputs of the DIO-10 as long as the module is powered, regardless of the software state of the module.
The DIO-10 module is intalled in a Type 1 or Type 1D Base Plate. Wiring connections to the DIO-10 module are presented in table 6.1. Specifications for the DIO-10 module are shown in table 6.4. Table 6.
Both digital inputs have internal pull-up resistors (2.43 K ) connected to 5V through a diode. This pull-up resistor allows the use of low-cost (nonnoble, metal-plated) contacts in external dry contacts (relays). The diode prevents current flow through the pull-up resistor to the power supply when the input is not a dry contact but a logic voltage above 5V. When the input voltage is below 5V, the external electronics must sink current.
DIO-10 Digital Input/Output Module Software Settings The software settings of the DIO-10 are described in the LonPoint Application and Plug-In Guide. DIO-10 Digital Input/Output Module Firmware The DIO-10 firmware contains the following function blocks: Digital Input/Counter function block (2), Digital Output function blocks (2), Analog function block (2), Digital Encoder function block (2), Type Translator function block (4), Node Object (1).
6-6 Modules Installing the DIO-10 Input/Output
7 Installing the DO-10 Digital Output Module This chapter describes the process of installing the Model 41200 DO-10 Digital Output Module.
LonPoint DO-10 Digital Output Module The front panel of the DO-10 module is shown in figure 7.1. There are no userconfigured jumper blocks on the DO-10 module. The front panel of the module includes four three-position hand/off/auto switches that permit the user to force an output to an ON or OFF state, or to allow the network to select the output state.
Network Access Jack; Use With Echelon PCC-10 Cable Model 78303 ™ int o E nP Lo ce fa r te In DO-10 m c U L us ® LonPoint Interface Model and Software Revision MODEL 41200 9745 LISTED 178K ENERGY MANAGEMENT SW VERSION 3.
The DO-10 module is installed in a Type 1 or Type 1D Base Plate. Wiring connections to the DO-10 module are presented in table 7.1. Specifications for the DO-10 module are shown in table 7.2. Table 7.1 DO-10 Digital Output Module Wiring Connections Screw Terminal 1 and 2 Wiring Connection Incoming network wiring, TP/FT-10 channel, polarityinsensitive Outgoing network wiring, TP/FT-10 channel, polarityinsensitive Unused Incoming power wiring, 16-30VAC or VDC, 3.2 to 6.
EMI Safety agency Function Blocks Software Configuration FCC A, CE Mark UL 916 Node object (1), digital output open-loop actuator objects (4), digital encoder controller objects (2), analog function block controller objects (2), type translators (6) Wide variety of LONMARK Standard Configuration Parameter Types supported by direct memory read/write function of LNS compatible network management tools DO-10 Module Software Settings The software settings of the DO-10 module are described in the LonPoint Appl
7-6 Module Installing the DO-10 Digital Output
8 Installing the AI-10 Analog Input Module This chapter describes the process of installing the Model 41300 AI-10 Analog Input Module.
LonPoint AI-10 Analog Input Module The front panel of the AI-10 module is shown in figure 8.1. There are no front panel LEDs associated with the inputs, however, there are user-configured jumper blocks that must be set correctly for each analog input. Network Access Jack; Use With Echelon PCC-10 Cable Model 78303 E ™ int o nP Lo ce fa er t In AI-10 m LonPoint Interface Model and Software Revision c U L us ® MODEL 41300 9760 LISTED 178K SW VERSION 3.
The AI-10 module includes four 5 x 2 jumper blocks for each input. These jumper blocks, labeled 2WIR, 4WIR, RES, and VOLT, are used to configure the module for the type of analog input signal that will be monitored (figure 8.2); using an incorrect jumper setting will result in improper input supervision and could cause damage to the module and/or the sensor. Each of the two sensor inputs may be configured differently. Table 8.1 presents the correct jumper position for different types of analog inputs.
Input #2 Input 2 4-Wire 0-24mA Remotely Powered 4WIR 2WIR RES Input 1 2-Wire 4-20mA Current Loop Powered Input #1 4WIR 2WIR RES VOLT 4WIR 2WIR RES VOLT Input #2 Input 2 2-Wire 4-20mA Current Loop Powered Input 1 Passive Resistive Sensor Input #1 4WIR 2WIR RES VOLT 4WIR 2WIR RES VOLT Input #2 Input 2 Passive Resistive Sensor 8-4 VOLT This setting is used for connecting 0-20mA, 4-20mA, 4-24mA, or 0-24mA intelligent transmitters that are powered by either their own power supply or a separat
Input 1 Voltage Sensing Input #1 4WIR 2WIR RES VOLT 4WIR 2WIR RES VOLT Input #2 Input 2 Voltage Sensing This setting is used for connecting an intelligent transmitter that generates a 0-5V, 0-10V, or 0-20V output. See text below for a discussion of the range and software settings for the VOLT mode. This setting also can be used to measure passive thermocouplers. The input resistance of the analog input is 7.246K Ohms ± 0.3%.
I/O type I/O resolution I/O isolation Transceiver type Network connector Input power Mounting Temperature Humidity EMI Safety agency Function Blocks Software Configuration 0 to 156mV 0 to 625mV 0 to 10V 0 to 20V 0 to 24mA 0 - 12.5µA 0 - 781µA 0 - 19.5µA Resistive transducer ranging from 100• to 15k•, nominal 0 to 20VDC: 0.3mV resolution 0 to 24mA: 0.37µA resolution 100V, transformer isolation. Inputs are isolated from the input power and the network but not from each other.
direction of the jack), and then pressing firmly to ensure that the module is properly seated in its mating Base Plate connector. 5. The AI-10 module can be hot-plugged: there is no need to disconnect power when installing the module. If power is present then the Power LED will illuminate continuously. If power is not present then the Power LED will remain off.
6. Securely attach the AI-10 module to the Base Plate by screwing the two Echelon 205-0130-01 screws (8-32 [M8], 3/8” [9.5mm]) into the threaded inserts in the Base Plate. Use approximately 4 lbs. in/0.5Nm torque on the screws. 7. Follow the node configuration procedure described in the LonPoint Application and Plug-In Guide to configure the software in the AI-10 module. 8. See Troubleshooting for assistance with improper AI-10 module operation.
LonPoint Hardware Guide 8-9
9 Installing the AO-10 Analog Output Module This chapter describes the process of installing the Model 41400 AO-10 Analog Output Module.
LonPoint AO-10 Analog Output Module The front panel of the AO-10 module is shown in figure 9.1. There are no front panel LEDs associated with the outputs, however, there are userconfigured jumper blocks that must be set correctly for each analog output. Network Access Jack; Use With Echelon PCC-10 Cable Model 78303 E t™ oin P n Lo ce rfa e t In AO-10 m LonPoint Interface Model and Software Revision Numbers c U L us ® MODEL 41400 9760 LISTED 178K ENERGY MANAGEMENT SW VERSION 3.
configured differently. Table 9.1 presents the correct jumper position for different types of analog outputs. The AO-10 sources, but does not sink, current. For wiring simplicity, 4-20mA actuators attached to the AO-10 module should be operated in 2-wire mode, provided that they can operate at 12V or less. Actuators that require >12V across their terminals should be operated in a 4-wire mode and powered from a separate power supply. Figure 9.2 LonPoint AO-10 Jumper Block Settings - Rear Panel Table 9.
Output #2 Output 2 0-10V Output 0-10V 4-20mA Output #1 Output 1 Programmable range within 0-20mA 0-10V 4-20mA Output #2 Output 2 Programmable range within 0-20mA 0-10V 4-20mA This setting is used for generating a 0-10V output from the 12-bit D/A converter via a voltage amplifier. Output load may be as low as 1K Ohms. This setting is used for generating any output range from 0-20mA (software programmable), i.e., 4-20mA from the 12-bit D/A converter via a current amplifier.
Function Processor/memory Service function I/O I/O type I/O resolution I/O isolation Transceiver type Network connector Input power Mounting Temperature Humidity EMI Safety agency Function Blocks Software Configuration Description Neuron 3150 Chip, 10MHz, 56K flash memory Recessed service switch, service LED, power/wink LED.
5. The AO-10 module can be hot-plugged: there is no need to disconnect power when installing the module. If power is present then the Power LED will illuminate continuously. If power is not present then the Power LED will remain off.
6. Securely attach the AO-10 module to the Base Plate by screwing the two Echelon 205-0130-01 screws (8-32 [M8], 3/8” [9.5mm]) into the threaded inserts in the Base Plate. Use approximately 4 lbs. in/0.5Nm torque on the screws. 7. Follow the node configuration procedure described in the LonPoint Application and Plug-In Guide to configure the software in the AO-10 module. 8. See Troubleshooting for assistance with improper AO-10 module operation.
10 Installing the SCH-10 Scheduler Module This chapter describes the process of installing the Model 43100 SCH-10 Scheduler Module.
LonPoint SCH-10 Scheduler Module The front panel of the SCH-10 module is shown in figure 10.1. There are no userconfigured jumper blocks or other adjustable controls on the SCH-10 module. Network Access Jack; Use With Echelon PCC-10 Cable Model 78303 t™ E Poin n Lo ler du e h Sc SCH-10 m c U L us ® LonPoint Interface Model and Software Revision Numbers MODEL 43100 976 LISTED 178K ENERGY MANAGEMENT SW VERSION 3.
Table 10.1 SCH-10 Scheduler Module Wiring Connections Screw Terminal 1 and 2 3 and 4 5 6 and 7 Wiring Connection Incoming network wiring, TP/FT-10 channel, polarity-insensitive Outgoing network wiring, TP/FT-10 channel, polarity-insensitive Unused Incoming power wiring, 16-30VAC or VDC, 2.4VA, polarityinsensitive. If using DC power, it is good practice to maintain continuity of the power polarity throughout the network.
Temperature Humidity EMI Safety agency Function Blocks Software Configuration -10 to +60°C, operating and non-operating 10 to 95% RH @ 50°C FCC A, CE Mark UL 916 Node object (1), state machine controller object, event scheduler controller object, real-time clock object Wide variety of LONMARK Standard Configuration Parameter Types supported by direct memory read/write function of LNS compatible network management tools SCH-10 Module Software Settings The software settings of the SCH-10 module are describe
11 Installing the LPR Router Modules This chapter describes the process of installing the Model 4210x LPR Router Modules.
LonPoint LPR Router Modules There are six models of the LPR Router Module, all of which share a common front panel (figure 11.1).
Network Access Jacks; Use With Echelon PCC-10 Cable Model 78303 A Channel A B Channel B ™ int o nP Lo er ut o R B A LPR-10 LonPoint Interface Model and Software Revision Numbers UL c UL MODEL 42100 972 LISTED 178K TP/FT-10 TP/FT-10 ENERGY MANAGEMENT ID NUMBER EQUIPMENT SUBASSEMBLY NETWORK: 10Vp-p LPR-10 MODEL 42100 ID NUMBER BA LPR-10 MODEL 42100 ID NUMBER Peel-Off Code 39 Format Bar Code of LonPoint Interface Neuron Chip ID Number Service Switch Service LEDs A Channel A B Channel B Power LED
Table 11.1 LPR Router Wiring Connections Screw Terminal 1 and 2 3 and 4 5 and 14 6 and 7 10 and 12 11 and 13 15 and 16 17 and 18 Wiring Connection Incoming network wiring, polarity-insensitive - CHANNEL A Outgoing network wiring, polarity-insensitive - CHANNEL A Cable shields - terminals 5 and 14 are internally connected. Incoming power wiring, 16-30VAC or VDC, 2.0VA, polarityinsensitive. If using DC power, it is good practice to maintain continuity of the power polarity throughout the network.
Installing the LPR Router Installation of the LPR-1X module involves the following steps: 1. Ensure that the Type 2 or Type 2D Base Plate has been wired and installed correctly, and is securely fastened to the electrical enclosure. 2. Check for continuity on all network and power wiring. There are no I/O connections on a Type 2 or Type 2D Base Plate. 3. Make certain that all network channels are terminated with the correct number and type of terminator.
11-6 Modules Installing the LPR Router
12 Troubleshooting This chapter describes the process of troubleshooting the LonPoint Modules.
Troubleshooting Table Table 12.1 presents common troubleshooting symptoms, and associated diagnoses, that may be encountered in the field. Table 12.1 Troubleshooting Symptoms and Diagnoses Symptom Diagnosis Power LED illuminated This is the normal state of the LED when the node is powered.
Erratic or improper network communications (continued) Improper or missing network termination. A free topology TP/FT-10 channel requires one Model 44100 Terminator located anywhere on the channel. A bus topology TP/FT-10 channel requires two Model 44101 terminators, one at each end of the bus. A TP/XF-1250 channel only operates in a bus topology, and requires two Model 44200 Terminators, one at each end of the bus. Excessive network cabling.
Improper operation of analog outputs Jumpers incorrectly set on AO-10 modules. See Chapter 8 for a discussion of jumper settings. Make certain that the Output 1 jumpers are set correctly for actuator output 1, and likewise that Output 2 jumpers are set correctly for actuator output 2. Common wiring shared between two analog outputs. Each analog output on the AO-10 module must have a separate + and - connection; the two analog outputs should not share a common + or - connection.
E DECLARATION OF CONFORMITY ® LONPOINT MODULES Application of Council Directive : 89/23EEC; 89/337/EEC Manufacturer’s Name: Echelon Corporation Manufacturer’s Address: 4015 Miranda Avenue Palo Alto, CA 94304 USA Manufacturer’s Address: in Europe Echelon BV Printerweg 3 3821 AP Amersfoort The Netherlands Product Model Number: 40111, 40222, 41100, 41200, 41300, 41400, 41500, 42100, 42101, 42102, 42103, 42104, 42105, 43100, 44100, 44200, 48111, 48222.
