Instruction Manual

ManualsBrandsEBARA ManualsPumpsEBHG

Model EBG, EBHG

2HP through 10HP

SUBMERSIBLE GRINDER SEWAGE PUMPS

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Summary of content (32 pages)

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SUBMERSIBLE GRINDER SEWAGE PUMPS Model EBG, EBHG 2HP through 10HP Installation, Operation and Maintenance Manual Ebara Fluid Handling Ebara International Corporation
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance MODELS: 2HP – 10HP Eb(H)G Series EBG-2 Series (2HP High Flow) • EBG2-115, 115 Volt, 1- Phase, Internal Capacitor Kit • EBG2-21C, 200 / 230 Volt, 1- Phase, Internal Capacitor Kit • EG2-21, 200 / 230 Volt, 1- Phase, External Capacitor Kit • EBG2-23, 200 / 230 / 460 Volt, 3- Phase EBG-3 Series (3 HP High Flow) • EBG-31, 200 / 230 Volt, 1- Phase, External Start Kit • EBG-33, 200 / 230 / 460 Volt, 3-Phase EBG-5 Series (5 H
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance read all instructions in this manual before operating pump. Most accidents can be avoided by using COMMON SENSE. Ebara is not responsible for losses, injury or death resulting from a failure to observe these safety precautions, misuse, abuse or misapplication of pumps or equipment. Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 3 rev.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance WARNING! THE PUMP MUST BE WIRED BY A QUALIFIED ELECTRICIAN, USING AN APPROVED STARTER BOX AND SWITCHING DEVICE. On 3 phase pumps only, “Motor Protection” must be provided by the installer. All 3 phase pumps must be installed with magnetic starters having 3 leg overload protection in accordance with the NEC (National Electric Code). For duplex installations, both pump motors must have separate overload protection.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance WIRING DIAGRAMS EBG2-115 2HP, 115 Volt, 1-Phase Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 5 rev.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance EB(H)G2-21C 2HP, 200/230 Volt, 1-Phase Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 6 rev.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance EB(H)G2-21C 2HP, 200/230V, 1-Phase Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 7 rev.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance EB(H)G2-23 2HP, 200/230/460 Volt, 3-Phase Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 8 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance WIRING DIAGRAMS (%(H)G-31, -51, -71 3, 5, 7.5 HP, 200 / 230 VOLT, 1-PHASE AC-230V START CAPACITOR 5 BLACK(2) RED(3) MOISTURE SENSOR THERMAL SENSOR WHITE(1) GREEN RED(6) ORANGE(5) WHITE(7) START RELAY 1 2 RUN CAPACITOR START MAIN OHM Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax WHITE (1) RED (3) 1.1 WHITE (1) BLACK (2) 0.8 BLACK (2) RED (3) 0.3 9 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance (%(H)G-33, 53, 73, 103 9 3 5 8 2 CMBDL)3* 7 1 MOISTURE SENSOR XIJUF)2* RED (W1) ORANGE (W2) THERMAL SENSOR XIJUF)Q3*! 7 1 XIJUF)2* 230 VOLT LINE 200/230V 3 9 8 SFE)4* 2 6 5 BLACK(P1) CMBDL)3* 4 LINE 460V 6 SFE)4* 4 3, 5, 7.5, 10 HP, 200 / 230 / 460 VOLT, 3-PH OHM XIJUF)2* CMBDL!)3* 0.6 XIJUF)2* SFE!)4* 0.6 CMBDL!)3* SFE!)4* 0.6 460 VOLT Ebara Fluid Handling www.pumpsebara.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance PUMP SPECIFICATIONS DISCHARGE…………………………. Horizontal Flange, Combination 2.5” & 3”, 150 lb ANSI LIQUID TEMPERATURE…………… 120 degrees F (Continuous) 140 degrees F. (Intermittent) MOTOR HOUSING………………….. Cast Iron, ASTM A-48, Class 30 CORD CAP…………………………… Cast Iron, ASTM A-48, Class 30 VOLUTE………………………………. Cast Iron, ASTM A-48, Class 30 SEAL PLATE………………………….Cast Iron, ASTM A-48, Class 30 IMPELLER…………………………….
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance Installation USAGE: The 3, 5, 7.5 & 10 HP grinder pumps are for pumping domestic and light commercial sewage. These pumps can be used for pumping light commercial or industrial sewage from factories, schools, motels, apartments, etc.. This pump is intended to grind and pump all normal sewage.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance TROUBLESHOOTING The troubles listed below are potential problems involving the pump. Other troubles can occur from faulty control box operation. Consult control box instructions for troubleshooting list involving the control box. PROBLEM PROBABLE CAUSE Pump will not run. Tripped breaker, blown fuse, poor electrical connection, interruption of power, improper power supply. Float switch defective or restricted.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance REPLACING GRINDER IMPELLER AND SHREDDING RING Note: This is the only disassembly operation permitted in the field. All other repairs must be performed at an authorized service center or the factory. STANDARD TOOLS REQUIRED: • • • • • • • Standard socket wrench set. Standard set of open end wrenches. Hammer. Vise grip pliers. Allen head socket set. Screwdrivers. Wire brush.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance REPAIR PARTS LIST EBG2-2115 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax Effective Jan. 2013 15 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance EBG2-2115 REF. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Assy, Cord Cap, 30 Ft.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance EB(H)G2-21C Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 17 rev. 07/13 Effective Jan.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance EB(H)G2-21C REF. NO. DESCRIPTION QTY. 1 Assy, Cord Cap, 30 Ft.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance EB(H)G2-21 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 19 Effective Jan. 2013 -rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance EB(H)G2-21 REF. NO. 1 2 3 DESCRIPTION QTY. 4 5 Assy, Cord Cap, 2HP Grinder for Cablesub 125, 20 ft. length cord. Screw, Cap, 1/2-13UNC x 1" LG, SST Screw, Cap, 5/16-18UNC x 1-3/4" LG, SST Bearing, Upper Ball O-Ring, Buna-N, Motor, Cord Cap, Brg. Hsg.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance EB(H)G2-23 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 21 Effective Jan. 2013 -rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance EB(H)G2-23 REF. NO. DESCRIPTION QTY. 1 Assy, Cord Cap, 2HP Grinder for Cablesub 147, 20 ft. length cord. 1 2 Screw, Cap, 1/2-13UNC x 1" LG, SST 2 3 4 Screw, Cap, 5/16-18UNC x 1-3/4" LG, SST Bearing, Upper Ball 4 1 5 O-Ring, Buna-N, Motor, Cord Cap, Brg. Hsg.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance REPAIR PARTS LIST (%G-31/51 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 23 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance (%G-31/51 REF. NO. DESCRIPTION QTY. 1 Assy, Cord Cap, 40 FT. Cords 1 2 Screw, Cap, 1/2-13UNC x 1" LG, SST 2 3 Screw, Cap, 1/4-20UNC x 7/8" LG, SST 4 4 Screw, M4 x .
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance (%HG-31/51/71 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 25 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance (%HG-31/51/71 REF. NO. 1 DESCRIPTION Assy, Cord Cap, 40 FT. Cords QTY. 1 2 Screw, Cap, 1/2-13UNC x 1" LG, SST 2 3 Screw, Cap, 1/4-20UNC x 7/8" LG, SST 4 4 Screw, M4 x .70 x 7/16" LG, SST 1 5 Bearing Plate, Upper, Cast Iron 1 6 O-Ring, Buna-N 2 7 Bearing, Upper Ball 1 8 Assembly, Housing & Stator, 3hp, 1 phase 1 8 Assembly, Housing & Stator, 5hp, 1 phase 1 8 Assembly, Housing & Stator, 7.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance (%G-33/53/103 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 27 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance (%G-33/53/103 REF. NO. DESCRIPTION QTY. 1 Assy, Cord Cap, 40 FT. Cords 1 2 Screw, Cap, 1/2-13UNC x 1" LG, SST 2 3 Screw, Cap, 1/4-20UNC x 7/8" LG, SST 4 4 Screw, M4 x .
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance (%HG-33/53/73 Ebara Fluid Handling www.pumpsebara.com (803) 327-5005 • (803) 327-5097 fax 29 rev.
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EbG, EbHG Ebara Submersible Grinder Sewage Pumps Operation, Installation and Maintenance (%HG-33/53/73 REF. NO. 1 DESCRIPTION Assy, Cord Cap, 40 FT. Cords QTY. 1 2 Screw, Cap, 1/2-13UNC x 1" LG, SST 2 3 Screw, Cap, 1/4-20UNC x 7/8" LG, SST 4 4 Screw, M4 x .70 x 7/16" LG, SST 1 5 Bearing Plate, Upper, Cast Iron 1 6 O-Ring, Buna-N 2 7 Bearing, Upper Ball 1 8 Assembly, Housing & Stator, 3hp, 3 phase 1 8 Assembly, Housing & Stator, 5hp, 3 phase 1 8 Assembly, Housing & Stator, 7.
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Ebara Submersible Grinder Sewage Pumps EbG, EbHG Operation, Installation and Maintenance Limited Warranty 1. All specifications subject to change without notice 2.
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Contact your dealer or supplier for more information about other Ebara products: Ebara Fluid Handling 1651 Cedar Line Drive • rock Hill, SC 29730 (803) 327-5005 • (803) 327-5097 (fax) info@pumpsebara.com • www.pumpsebara.