User manual

LCX9000 Liquid-Cooled Drives User Manual
MN04005001E
For more information visit: www.eaton.com
v
September 2007
List of Figures, Continued
Figure B-14: Inverter Circuit Diagram, CH63, Module 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Figure B-15: Inverter Circuit Diagram, CH63, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Figure B-16: Inverter Circuit Diagram, CH64, Phase U . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Figure B-17: Inverter Circuit Diagram, CH64, Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9
Figure B-18: Main Circuit and Control Diagram, CH72 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
Figure B-19: Main Circuit and Control Diagram, CH72, Control . . . . . . . . . . . . . . . . . . . . B-10
Figure B-20: Main Circuit and Control Diagram, CH74, Phase U . . . . . . . . . . . . . . . . . . . B-11
Figure B-21: Main Circuit and Control Diagram, CH74, Control . . . . . . . . . . . . . . . . . . . . B-12
Figure B-22: Fan Mounting Pallet — Hot Dip Zinc Coated . . . . . . . . . . . . . . . . . . . . . . . . . B-13
Figure B-23: Fan Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
List of Tables
Table 1-1: LCX9000 Liquid-Cooled Adjustable Frequency Drive
Catalog Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Table 1-2: Power Ratings and Dimensions of Liquid-Cooled Drive,
Supply Voltage 380 – 500V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Table 1-3: Power Ratings and Dimensions of Liquid-Cooled Drive,
Supply Voltage 525 – 690V AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Table 1-4: Power Ratings and Dimensions of Liquid-Cooled Inverter Unit, Supply
Voltage 540 – 675V DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Table 1-5: Power Ratings and Dimensions of Liquid-Cooled Inverter Unit, Supply
Voltage 710 – 930V DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Table 1-6: Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Table 2-1: One-Module Drive Dimensions (Mounting Base Included). . . . . . . . . . . . . . . . 2-2
Table 2-2: Several Module Drive Dimensions (Mounting Bracket Included). . . . . . . . . . . 2-7
Table 2-3: Drinking Water Chemical Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Table 2-4: Drinking Water Quality Recommendations — Maximum Values . . . . . . . . . . . 2-12
Table 2-5: Drinking Water Quality Recommendations — Desired Values . . . . . . . . . . . . . 2-13
Table 2-6: Process Water Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Table 2-7: Information About Cooling Agent and Its Circulation . . . . . . . . . . . . . . . . . . . . 2-15
Table 2-8: Cooling Agent Flow Rates (GPM) in Relation to Power Loss at
Certain Glycol/Water Mixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Table 2-9: Coolant Volumes and Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Table 2-10: Liquid Connector Types (All Pressure Values at Nominal Flow). . . . . . . . . . . 2-18
Table 2-11: Pressure Losses — CH6x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Table 2-12: Pressure Losses — CH7x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Table 2-13: Flow Switch Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Table 2-14: Maximum Temperatures of Coolant at Switching
Frequency of 3.6 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Table 2-15: Maximum Temperatures of Coolant at Switching
Frequency of 1.5 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Table 2-16: Input Choke Dimensioning, 6-Pulse Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Table 2-17: Choke Dimensions Sizes 23 – 145A and 590A . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Table 2-18: Choke Dimensions Sizes 261 – 1150A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Table 2-19: Resistor Used for Charging Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Table 3-1: Cable Types Required to Meet Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-2: Cable Sizes 400 – 500V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table 3-3: Cable Sizes 525 – 690V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-4: Tightening Torques of Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Table 3-5: Fuse Sizes for LCX9000 Liquid-Cooled (500V) Drives . . . . . . . . . . . . . . . . . . . . 3-5
Table 3-6: Fuse Sizes for LCX9000 Liquid-Cooled (690V) Drives . . . . . . . . . . . . . . . . . . . . 3-6
Table 3-7: Fuse Sizes for LCX9000 Liquid-Cooled (450 – 800V) Inverters . . . . . . . . . . . . . 3-7