Installation Manual
Instruction Leaflet IL040016EN
Effective March 2014
PowerXL DG1 Series VFD
EATON www.eaton.com 11
Input Power and Motor Cable Stripping Lengths
Power Connection Tightening Torque
23
Notes
1
FR6 and 575V available in 2015.
2
Strip the motor and power cables as shown on Page 11.
3
Both UL
®
and IEC tools may be used.
Frame
Size Voltage
Amperes
(CT/I
H
)
Power Wiring in Inches (mm) Motor Wiring in Inches (mm)
hp (CT/I
H
) kW A1 B1 C1 D1 A2 B2 C2 D2
FR1 230 Vac 0.75–3 0.55–2.2 3.7–11 0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
0.39
(10)
1.77
(45)
0.39
(10)
1.38
(35)
480 Vac 1–5 0.75–3.7 2.2–7.6
575 Vac
1
2–5 1.5–3.7 3.3–7.5
FR2 230 Vac 4–7.5 3–5.5 12.5–25 0.59
(15)
1.77
(45)
0.59
(15)
1.77
(45)
0.59
(15)
1.57
(40)
0.59
(15)
1.57
(40)
480 Vac 7.5–15 5.5–11 12–23
575 Vac
1
7.5–15 5.5–11 10–18
FR3 230 Vac 10–15 7.5–11 31–48 0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
0.59
(15)
1.57
(40)
0.59
(15)
1.97
(50)
480 Vac 20–30 15–22 31–46
575 Vac
1
20–30 15–22 22–34
FR4 230 Vac 20–30 15–22 61–88 0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
0.98
(25)
2.56
(65)
0.98
(25)
4.72
(120)
480 Vac 40–60 30–45 61–87
575 Vac
1
40–60 30–45 41–62
FR5 230 Vac 40–60 30–45 114–170 1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
1.10
(28)
6.10
(155)
1.10
(28)
9.45
(240)
480 Vac 75–125 55–90 105–170
575 Vac
1
75–125 55–90 80–125
FR6
1
230 Vac 75–100 55–75 211–261
11111111
480 Vac 150–200 110–150 205–261
575 Vac
1
150–200 110–160 144–208
Frame
Size
Power Wire
In-Lb (Nm)
Ground Wire
In-Lb (Nm)
Control Wire
In-Lb (Nm)
FR1 230V: 12.1 (1.4)
480V/575V: 5.5 (0.6)
10 (1.1) 4.5 (0.5)
FR2 15.6 (1.8) 10 (1.1) 4.5 (0.5)
FR3 40 (4.5) 10 (1.1) 4.5 (0.5)
FR4 95 (10.7) 14 (1.6) 4.5 (0.5)
FR5 354 (40) 35 (4.0) 4.5 (0.5)
FR6 Available in 2015 — —