User`s guide

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Powerware Series

Eaton BladeUPS

12 kVA

User's Guide

Preassembled and Standard Systems

Summary of content (148 pages)

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Powerware Series ® Eaton BladeUPS 12 kVA User's Guide ® Preassembled and Standard Systems
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Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
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Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: IEC 61000-3-12 S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon
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Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol. CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash.
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Table of Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 Preassembled System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 6 7 ii Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS 8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Typical Alarms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS iv Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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Chapter 1 Introduction The Eaton® BladeUPS® module is an uninterruptible power system (UPS) that protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, and line noise. Power outages can occur when you least expect it, and power quality can be erratic.
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INTRODUCTION Providing outstanding performance and reliability, the BladeUPS module's unique benefits include the following: S High-density three-phase input, three-phase output UPS. S Scalability to 60 kW (redundant N+1 configuration) by connecting up to five additional parallel UPSs. A standalone UPS converts to a parallel UPS by changing the line cord. Each UPS in the parallel system connects to a BladeUPS Bar pre-installed in the rear of an Eaton rack. Racks can be configured for bottom or top entry.
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INTRODUCTION The BladeUPS Bar for parallel systems, mounted in the rear of an Eaton rack, provides the required input and output connections for the paralleled UPSs and has a single system-rated input connection. Figure 2 shows an example of a BladeUPS parallel system. The BladeUPS system can be installed with Eaton remote power panels and rack-mounted power distribution systems. BladeUPS Bar BladeUPS Module BladeUPS Module BladeUPS Module Bottom Entry Wireway Figure 2.
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INTRODUCTION S When configured with EBMs, each UPS in a parallel system must have the same number of EBMs installed. S Some load equipment may require phase rotation or phase relationship coordination to ensure proper operation. Review your equipment manufacturer's power requirement documents to ensure that your connected equipment operates correctly. Figure 55 on page 67 shows an example of a standalone UPS with EBMs.
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Chapter 2 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. DANGER This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
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SAFETY WARNINGS Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner, som skal følges under installation og vedligeholdelse af UPS'en og batterierne. Læs venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp. fremtidige opslag. FARE Denne UPS indeholder LIVSFARLIG HØJSPÆNDING. Alle reparationer og vedligeholdelse bør kun udføres af en AUTORISERET SERVICETEKNIKER.
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SAFETY WARNINGS Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het onderhoud van de UPS en de accu's. Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk. GEVAAR Deze UPS bevat LEVENSGEVAARLIJKE ELEKTRISCHE SPANNING.
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SAFETY WARNINGS Tarkeita Turvaohjeita TÄRKEITÄ TURVAOHJEITA - SUOMI SÄILYTÄ NÄMÄ OHJEET Tämä käyttöohje sisältää tärkeitä ohjeita, joita on noudatettava UPS-virtalähteen ja akkujen asennuksen ja huollon yhteydessä. Lue kaikki ohjeet ennen laitteiston käyttöä ja säilytä ohje myöhempää tarvetta varten. VAARA Tämä UPS sisältää HENGENVAARALLISIA JÄNNITTEITÄ. Kaikki korjaukset ja huollot on jätettävä VAIN VALTUUTETUN HUOLTOHENKILÖN TOIMEKSI. UPS ei sisällä MITÄÄN KÄYTTÄJÄN HUOLLETTAVIA OSIA.
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SAFETY WARNINGS Consignes de sécurité CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement. DANGER! Cet onduleur contient des TENSIONS MORTELLES.
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SAFETY WARNINGS Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enthält wichtige Anweisungen, die Sie während der Installation und Wartung des USV (Unterbrechungsfreies Stromversorgungssystem) und der Batterien befolgen müssen. Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Gerät arbeiten. Bewaren Sie das Handbuch zum Nachlesen auf. WARNUNG Die USV führt lebensgefährliche Spannungen.
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SAFETY WARNINGS Avvisi di sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE QUESTE ISTRUZIONI Il presente manuale contiene importanti istruzioni da seguire durante l'installazione e la manutenzione dell'UPS e delle batterie. Leggere integralmente le istruzioni prima di utilizzare l'apparecchiatura e conservare il presente manuale per futuro riferimento. PERICOLO La TENSIONE contenuta in questo gruppo statico di continuità è LETALE.
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SAFETY WARNINGS Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne håndboken inneholder viktige instruksjoner som du bør overholde ved montering og vedlikehold av UPS-enheten og batteriene. Les alle instruksjoner før utstyret tas i bruk, og gjem håndboken til fremtidig referanse. FARLIG Denne UPS'en inneholder LIVSFARLIGE SPENNINGER. All reparasjon og service må kun utføres av AUTORISERT SERVICEPERSONALE.
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SAFETY WARNINGS Regulamentos de Segurança INSTRUÇÕES DE SEGURANÇA IMPORTANTES GUARDE ESTAS INSTRUÇÕES Este manual contém instruções importantes que devem ser seguidas durante a instalação e manutenção do no-break e das baterias. Leia todas as instruções antes de operar o equipamento e guarde este manual para consultá-lo futuramente. CUIDADO A UPS contém VOLTAGEM MORTAL. Todos os reparos e assistência técnica devem ser executados SOMENTE POR PESSOAL DA ASSISTÊNCIA TÉCNICA AUTORIZADO.
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SAFETY WARNINGS Ïðåäóïðåæäåíèÿ ïî ìåðàì áåçîïàñíîñòè ÂÀÆÍÛÅ ÓÊÀÇÀÍÈß ÏÎ ÌÅÐÀÌ ÁÅÇÎÏÀÑÍÎÑÒÈ ÑÎÕÐÀÍÈÒÅ ÝÒÈ ÓÊÀÇÀÍÈß Â äàííîì ðóêîâîäñòâå ñîäåðæàòñÿ âàæíûå èíñòðóêöèè ïî óñòàíîâêå è îáñëóæèâàíèþ èñòî÷íèêà áåñïåðåáîéíîãî ïèòàíèÿ (ÈÁÏ) è áàòàðåé. Ïåðåä ðàáîòîé ñ îáîðóäîâàíèåì ïðî÷òèòå âñå èíñòðóêöèè. Ñîõðàíèòå äàííîå ðóêîâîäñòâî äëÿ äàëüíåéøåãî èñïîëüçîâàíèÿ. ÎÏÀÑÍÎ Â äàííîì ÈÁÏ èìåþòñÿ ÑÌÅÐÒÅËÜÍÎ ÎÏÀÑÍÛÅ ÍÀÏÐßÆÅÍÈß.
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SAFETY WARNINGS Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalación y el mantenimiento del SIE y de las baterías. Por favor, lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro. PELIGRO Este SIE contiene VOLTAJES MORTALES.
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SAFETY WARNINGS Säkerhetsföreskrifter VIKTIGA SÄKERHETSFÖRESKRIFTER SPARA DESSA FÖRESKRIFTER Den här anvisningen innehåller viktiga instruktioner som du ska följa under installation och underhåll av UPS-enheten och batterierna. Läs alla instruktioner innan du använder utrustningen och spara den här anvisningen för framtida referens. FARA Denna UPS-enhet innehåller LIVSFARLIG SPÄNNING. ENDAST AUKTORISERAD SERVICEPERSONAL får utföra reparationer eller service.
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Chapter 3 Preassembled System Installation The preassembled system comes with the BladeUPS Bar, wireway, and BladeUPS modules already installed. For five and six UPS systems, some batteries are shipped uninstalled for better weight distribution.
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PREASSEMBLED SYSTEM INSTALLATION Floor Loading When planning the installation, consider the system weight for floor loading. The strength of the installation surface must be adequate for point and distributed loadings. The approximate weights are shown in Table 1. Table 1. Weights Number of UPSs Shipping Weight (Pallet, Rack, Wireway, BladeUPS Bar, and UPSs) System Weight (Excludes Pallet) 1 471.7 kg (1040 lb) 304.8 kg (672 lb) 2 617.8 kg (1362 lb) 450.9 kg (994 lb) 3 763.9 kg (1684 lb) 596.
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PREASSEMBLED SYSTEM INSTALLATION 2. Remove the outer plastic wrap and foam blocks. 3. Five and six UPS systems only. Cut the battery carton straps (see Figure 4). Cardboard Corners (4 places) Ramp NOTE Leave this strap installed until ready to connect ramp. Battery Cartons (for five and six UPS systems only) Pallet Front Foam Blocks Wooden Mounting Guide (2 places) (DO NOT REMOVE) Pallet Rear Figure 4. Unwrapping the System 4. Five and six UPS systems only.
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PREASSEMBLED SYSTEM INSTALLATION 6. Lift the ramp off the pallet and attach it to the pallet by inserting the ramp bracket pins in the pre-drilled holes at the rear of the pallet (see Figure 5). Pallet Front Ramp Pallet Rear Figure 5. Attaching the Ramp to the Pallet 7. Remove the four protective cardboard corners and the bag from the system. 8. Discard or recycle the packaging in a responsible manner, or store it for future use. Unloading the System WARNING The system is heavy.
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PREASSEMBLED SYSTEM INSTALLATION To unload the system: 1. Remove the M10 bolts securing the two front and two rear stabilizing brackets that secure the system to the pallet, and remove the brackets (see Figure 6). Front Stabilizing Bracket (M10) Bolts Rear Stabilizing Bracket (M10) Bolts Front Stabilizing Brackets Rear Stabilizing Brackets Figure 6. Removing the Stabilizing Brackets Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION 2. Remove the four anchor bolts from the bottom of the system (see Figure 7). NOTE Eaton recommends using adjustable pliers to remove the anchor bolts. 3. If the leveling feet are not fully retracted, turn the leveling feet clockwise until they are retracted (see Figure 7). Leveling Foot Caster Anchor Bolt Figure 7. Locating the Leveling Feet and Anchor Bolts 22 Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION WARNING The system is heavy. See Table 1 for system weights. For five and six UPS systems, some batteries are shipped on the pallet for better weight distribution. The batteries are installed in the UPS module after the system is moved to the final installation location. The weights for five and six UPS systems as they are rolled off the pallet are: S Five UPS system: 803.8 kg (1772 lb) S Six UPS system: 864.6.
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PREASSEMBLED SYSTEM INSTALLATION Preassembled System Setup WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock.
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PREASSEMBLED SYSTEM INSTALLATION 3. Verify that the following items are in the accessory box: S UPS documentation and software tools: - Software Suite CD - BladeUPS: Documents, Firmware, and Installation Video CD - This user's guide S (2) door keys S CAN Bridge Card accessories: - (1) CAN Bridge Card cable - (1) Redundant Signal cable S Optional X-Slot card accessories The preassembled system can be ordered with any of the optional X-Slot cards installed.
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PREASSEMBLED SYSTEM INSTALLATION Installing the Input and Output Wiring Figure 9 shows input and output wiring in a bottom entry system and a top entry system. Wiring in a Bottom Entry System Wiring in a Top Entry System Figure 9. Wiring Entry Options 26 Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION To install the parallel system input and output wiring: 1. Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see Figure 10). Load Connector Breaker Input Breaker Battery Breaker Figure 10. BladeUPS Module Rear Panel 2. Remove the five screws on the wireway access cover and retain. Remove the cover and retain. See Figure 11. Figure 11.
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PREASSEMBLED SYSTEM INSTALLATION 3. Remove the six screws on the conduit landing plate and retain. Remove the plate and retain. See Figure 12. Bottom Entry Rack Ferrite Assembly (mounted) Top Entry Rack Conduit Landing Plate Ferrite Assembly (mounted) Figure 12. Removing the Conduit Landing Plate 4. Use a Greenlee® punch to provide one or more holes in the conduit landing plate to accommodate the input and output wiring from the utility to the BladeUPS Bar. Replace the conduit landing plate.
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PREASSEMBLED SYSTEM INSTALLATION 5. Connect the input, output, and ground wires to the BladeUPS Bar terminal block according to Figure 13 and Table 4. Route the three input phases and the input neutral through the mounted or loosened ferrite assembly (see Figure 12). Ground Ground Bottom Entry Terminal Block Top Entry Terminal Block Figure 13. BladeUPS Bar Terminal Block Table 4.
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PREASSEMBLED SYSTEM INSTALLATION 6. Replace the wireway access cover. 7. Five and six UPS preassembled systems only. Continue to the following section, “Installing the UPS Internal Batteries.” 8. If installing optional EBM(s), continue to “EBM Installation” on page 33. Otherwise, go to “Parallel System Initial Startup” on page 42. Installing the UPS Internal Batteries Preassembled systems that have five or six UPSs are shipped with the batteries for the top two UPSs on the pallet outside of the rack.
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PREASSEMBLED SYSTEM INSTALLATION 2. Remove the UPS front cover and set it aside (see Figure 15). Grasp the fingergrips on both sides of the cover and pull the cover forward firmly. Unplug the LCD cable connecting the back of the control panel to the electronics module. LCD Cable Figure 15. Removing the UPS Front Cover 3. Remove the eight screws on the battery cover plate and retain. Remove the plate and retain. See Figure 16. Figure 16. Removing the UPS Battery Cover Plate 4.
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PREASSEMBLED SYSTEM INSTALLATION Figure 17. Installing the UPS Battery Trays 5. Reinstall the battery cover plate. 6. Install the UPS front cover (see Figure 18): Plug the LCD cable from the control panel on the front cover into the connector on the electronics module. Use care to loop the LCD cable gently in front of the electronics module. Push the top of the front cover firmly into place, and then push the bottom firmly into place. LCD Cable Figure 18. Installing the UPS Front Cover 32 7.
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PREASSEMBLED SYSTEM INSTALLATION EBM Setup The BladeUPS EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack-mount configuration with square and round mounting holes. The rail assemblies adjust to mount in 48-cm (19-inch) racks with front to rear rail distances from 61 to 76 cm (24 to 30 inches) deep.
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PREASSEMBLED SYSTEM INSTALLATION Rack Setup for the EBM CAUTION The EBM is heavy (see page 130). Removing the EBM from its carton requires a minimum of two people. Use the corrugated lifting sling (packaged with the UPS) to move the UPS. NOTE Mounting rails are required for each individual cabinet. To install the EBM rail kit: 1. Loosen the assembly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack (see Figure 19).
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PREASSEMBLED SYSTEM INSTALLATION Position 51 Position 49 Second Rail Second Rail Position 47 Position 46 Position 42 Position 40 First Rail First Rail Position 38 Position 37 UPS UPS Wireway Bottom of Rack Wireway Bottom of Rack Front Rail Screw Positions Rear Rail Screw Positions Figure 20. Rail Screw Positions for the EBM (Single UPS With Two EBMs Shown) Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION 3. Secure the rail to the front of the rack with two hex-head screws (see Figure 21). Figure 21. Securing the Front Rail 4. Using two clip nuts and two hex-head screws, attach the rail to the rear of the rack (see Figure 20 on page 35 and Figure 22). The bottom rail uses positions 38 and 40 for the rear hex-head screws. If you are installing additional rails, place the next rail 7 holes above the last installed screw. Clip Nuts Figure 22.
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PREASSEMBLED SYSTEM INSTALLATION CAUTION The EBM is heavy (see page 130). Moving the EBM requires a minimum of two people. 7. Place the EBM on a flat, stable surface with the front of the EBM facing toward you. 8. If the mounting brackets are not already installed, align the two mounting brackets with the screw holes on the side of the EBM and secure with the supplied 6-32 flat-head screws (see Figure 23). 9.
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PREASSEMBLED SYSTEM INSTALLATION 12. Attach the rear hold-down brackets to the rail and slide the brackets into the slots on the EBM rear panel (see Figure 25). Rear Hold-Down Bracket Figure 25. Securing the Back of the EBM 13. Verify that the brackets are seated firmly, then tighten the wing nuts on the rear hold-down brackets. The EBM is now secured in the rack. 14. Continue to the following section, “EBM Installation.
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PREASSEMBLED SYSTEM INSTALLATION Battery Breakers EBM Battery Connectors EBM Cable Battery Breaker UPS Battery Connector Figure 26. Typical EBM Installation Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION Figure 27. Example EBM Installations in Preassembled Parallel Systems NOTE Figure 27 shows systems using the supplied EBM cables and optional 0.9m (3 ft) battery extension cables. 40 Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION Figure 28. Example EBM Installation in a Large Parallel System Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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PREASSEMBLED SYSTEM INSTALLATION Parallel System Initial Startup To start up a parallel system: NOTE Verify that the total equipment ratings do not exceed the parallel system capacity to prevent an overload alarm. 1. Verify that all battery circuit breakers on all UPSs are in the OFF (O) position (see Figure 14). NOTE The load connector breaker controls the load connector only, not the output power cord. 2. Switch on utility power where the UPS is connected. 3.
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PREASSEMBLED SYSTEM INSTALLATION 12. Confirm the selection. Press and hold the UPS stops beeping. button for three seconds, until the Verify that the indicator illuminates solid on each UPS, indicating that the UPS is operating normally and any loads not connected through the load connector are now energized. indicator on any UPS is flashing, do not proceed until all alarms are If the clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.
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PREASSEMBLED SYSTEM INSTALLATION 18. If you installed an optional REPO, test the REPO function: Activate the external REPO switch. Verify the status change on the UPS display. Deactivate the external REPO switch and restart the UPS. 19. See “Updating the UPS Firmware” on page 128. NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in the parallel system are updated to the same firmware version. NOTE The batteries charge to 80% capacity in less than 5 hours.
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Chapter 4 Standard System Installation For standard systems, the BladeUPS modules are installed in the rack after delivery.
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STANDARD SYSTEM INSTALLATION Unpacking the Cabinet CAUTION S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard of electric shock). S The cabinet and batteries are heavy (see page 130). Removing the cabinet and batteries from their cartons requires a minimum of two people.
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STANDARD SYSTEM INSTALLATION S Flexible or rigid metal conduit S Circuit with overcurrent protection, depending on parallel configuration: Table 5. BladeUPS Overcurrent Protection Number of UPSs in Parallel System BladeUPS 12 Model BladeUPS 12i Model 2 100A 63A 3 150A 75A 4 200A 100A 5 225A 125A 6 (N+1 System) 225A 160A NOTE For ease of wiring access with bottom entry, place the rack containing the UPSs on a raised floor. Preparing the Rack To prepare the rack for wiring: 1.
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STANDARD SYSTEM INSTALLATION 6. Verify that the leveling feet are long enough to lower to the floor. Leveling feet that function solely as pallet bolt supports may need to be replaced with longer versions. For safety, have one person tilt the cabinet while a second person switches the feet. 7. Optional. For ease of installation, remove the rack side panels, especially the panel on the side nearest the BladeUPS Bar. 8.
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STANDARD SYSTEM INSTALLATION Installing the Input and Output Wiring Figure 30 shows input and output wiring in a bottom entry rack and a top entry rack. Wiring in a Bottom Entry Rack Wiring in a Top Entry Rack Figure 30. Wiring Entry Options Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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STANDARD SYSTEM INSTALLATION To install the parallel system input and output wiring: 1. Remove the five screws on the wireway access cover and retain. Remove the cover and retain. See Figure 31. Figure 31. Removing the Wireway Access Cover (Bottom Entry Rack Shown) 2. Bottom Entry Wiring only. Remove the eight screws on the wireway top cover and retain. Slide the cover back and off the wireway and retain. See Figure 32. Wireway Top Cover Ferrite Assembly (mounted) Figure 32.
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STANDARD SYSTEM INSTALLATION 3. Remove the six screws on the conduit landing plate and retain. Remove the plate and retain. See Figure 33. Bottom Entry Rack Top Entry Rack Figure 33. Removing the Conduit Landing Plate 4. Use a Greenlee punch to provide one or more holes in the conduit landing plate to accommodate the input and output wiring from the utility to the BladeUPS Bar. Replace the conduit landing plate. 5.
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STANDARD SYSTEM INSTALLATION Table 6. BladeUPS Bar Wiring Specifications BladeUPS Bar Terminal Block Terminal Position BladeUPS Bar Wire Function Output 1 [Output A] Phase 1 Out 2 [Output B] Phase 2 Out 3 [Output C] Phase 3 Out 4 [Input A] Phase 1 In 5 [Input B] Phase 2 In 6 [Input C] Phase 3 In 7 Neutral 8 Neutral 9 Neutral Ground Ground Input Neutral Safety Ground Terminal Wire Size Rating* Tightening Torque 13.
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STANDARD SYSTEM INSTALLATION Rack Setup for the EBM CAUTION The EBM is heavy (see page 130). Removing the EBM from its carton requires a minimum of two people. Use the corrugated lifting sling (packaged with the UPS) to move the UPS. NOTE Mounting rails are required for each individual cabinet. To install the EBM rail kit: 1. Loosen the assembly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack (see Figure 35).
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STANDARD SYSTEM INSTALLATION Position 15 Second Rail Position 10 Position 6 First Rail Position 1 Figure 36. Front Rail Screw Positions for the EBM 3. Secure the rail to the front of the rack with two hex-head screws (see Figure 37). Front Rail Hex-Head Screws Figure 37. Securing the Front Rail 54 Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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STANDARD SYSTEM INSTALLATION 4. Using two clip nuts and two hex-head screws, attach the rail to the rear of the rack (see Figure 38 and Figure 39). The bottom rail uses positions 2 and 4 for the rear hex-head screws. If you are installing additional rails, place the next rail 7 holes above the last installed screw. Position 13 Second Rail Position 11 Position 4 First Rail Position 2 Figure 38. Rear Rail Screw Positions for the EBM Clip Nuts Figure 39. Securing the Rear Rail 5.
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STANDARD SYSTEM INSTALLATION 8. If the mounting brackets are not already installed, align the two mounting brackets with the screw holes on the side of the EBM and secure with the supplied 6-32 flat-head screws (see Figure 40). 9. Attach the EBM front cover: Align the pins on the rear of the front cover with the openings in the EBM. Push the cover firmly into place. See Figure 40. 6-32 Flat-Head Screws Mounting Bracket Figure 40. Installing the EBM Mounting Brackets 10. Slide the EBM into the rack.
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STANDARD SYSTEM INSTALLATION 12. Attach the rear hold-down brackets to the rail and slide the brackets into the slots on the EBM rear panel (see Figure 42). Rear Hold-Down Bracket Figure 42. Securing the Back of the EBM 13. Verify that the brackets are seated firmly, then tighten the wing nuts on the rear hold-down brackets. The EBM is now secured in the rack. 14. Continue to the following section, “UPS Setup.
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STANDARD SYSTEM INSTALLATION S Documentation and software tools - Software Suite CD - BladeUPS: Documents, Firmware, and Installation Video CD - This user's guide S Mounting brackets and fasteners (if not already installed): - (2) mounting brackets - (8) 6-32 flat-head screws S Rails and fasteners: - (2) sliding rail assemblies (left and right) - (2) rear hold-down brackets - (16) M5 machine screws - (8) M5 clip nuts for racks with round holes - (8) M5 cage nuts for racks with square holes - (8) M6 hex n
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STANDARD SYSTEM INSTALLATION Rack Setup for the UPS CAUTION The UPS is heavy (see page 130). Removing the UPS from its carton requires a minimum of two people. Use the corrugated lifting sling (packaged with the UPS) to move the UPS. NOTE Mounting rails are required for each individual cabinet. To install the UPS rail kit: 1. Select the proper holes in the rack for positioning the UPS in the rack (see Figure 43). NOTE The UPS takes up position 1 through position 12.
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STANDARD SYSTEM INSTALLATION 2. Pre-assemble four M6 hex nuts to the rail assembly: Assemble two of the nuts and the rear hold-down bracket and finger-tighten only. Assemble the other two nuts to the rail and finger-tighten only. See Figure 44. Repeat for the other rail. M6 Hex Nuts Rear Rear Hold-Down Bracket Front Figure 44. Installing the Rail Hardware (Right Rail Assembly Shown) NOTE Verify that the holes in the rail align properly with the hole pattern in the rack.
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STANDARD SYSTEM INSTALLATION 5. Secure the rail to the rear of the rack with four M5 machine screws and clip or cage nuts (see Figure 46). NOTE Verify that the holes in the rail align properly with the hole pattern in the rack. If the rack has square holes, verify that the stud on the end of the rail aligns within the square hole. Cage Nuts Rear M5 Screws Position 8 Position 7 Rail Stud Position 4 Position 2 Bottom of Rack or Top of Other Cabinet Position 1 Figure 46.
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STANDARD SYSTEM INSTALLATION 10. Remove the electronics module and set it aside (see Figure 47): Remove the electronics module locking screw at the top left of the electronics module and retain. Grasp the ring handle at the middle of the module and pull the module slowly out of the cabinet. Pull firmly to unseat the connectors. Use two hands to support the module. NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry.
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STANDARD SYSTEM INSTALLATION 13. Parallel or parallel-ready system only. If you are installing other X-Slot cards besides the Powerware Hot Sync CAN Bridge Card, skip to Step 16. NOTE Leaving the UPS unattached allows you to adjust the UPS position in the rack for any clearance needed to install the X-Slot cards. 14. Using four M5 machine screws, secure the front of the cabinet to the rack as shown in Figure 49. Position 9 M5 Screws Position 4 Figure 49. Securing the Front of the UPS 15.
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STANDARD SYSTEM INSTALLATION NOTE Treat the electronics module with care to avoid damaging the fans, connectors, or internal circuitry. 16. Replace the electronics module by sliding it carefully into the cabinet. Push the electronics module firmly to seat the connectors. 17. Reinstall the electronics module locking screw (see Figure 47 on page 62). 18. On the UPS rear panel, plug in the supplied communication terminal block connectors as shown in Figure 51. 19. Optional but recommended.
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STANDARD SYSTEM INSTALLATION Installing the UPS Internal Batteries CAUTION The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries. Use caution when handling the heavy battery trays. To install the battery trays into the UPS cabinet: 1. Verify that the circuit breakers on the UPS rear panel are in the OFF (O) position (see Figure 58 on page 71). 2. Remove the eight screws on the battery cover plate and retain. Remove the plate and retain. See Figure 52.
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STANDARD SYSTEM INSTALLATION 5. Install the UPS front cover (see Figure 54): Plug the LCD cable from the control panel on the front cover into the connector on the electronics module. Use care to loop the LCD cable gently in front of the electronics module. Push the top of the front cover firmly into place, and then push the bottom firmly into place. LCD Cable Figure 54. Installing the UPS Front Cover 6. Parallel system only.
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STANDARD SYSTEM INSTALLATION 4. Continue to “Standalone UPS Installation” on page 70 or “Parallel UPS Installation” on page 72. Battery Breaker UPS Battery Connector EBM Cable Battery Breakers EBM Battery Connectors Figure 55. Typical EBM Installation Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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STANDARD SYSTEM INSTALLATION Optional Battery Extension Cables Figure 56. Example EBM Installations in Parallel Systems NOTE Figure 56 shows one system using the supplied EBM cables and two systems using optional 0.9m (3 ft) battery extension cables. 68 Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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STANDARD SYSTEM INSTALLATION Figure 57. Example EBM Installation in a Large Parallel System NOTE Figure 57 shows a system using optional 0.9m (3 ft) battery extension cables. Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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STANDARD SYSTEM INSTALLATION Standalone UPS Installation NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty.
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STANDARD SYSTEM INSTALLATION Load Connector Breaker Input Breaker Battery Breaker REPO (NO) REPO (NC) Load Connector UPS Battery Connector Surge Protection (leave installed) X-Slot Communication Bay 1 Communication Port X-Slot Communication Bay 2 Ground Bonding Screw Output Power Cord Input Power Cord Figure 58. BladeUPS Module Rear Panel (Standalone UPS Shown with IEC 309-60A Output Power Cord) NOTE The load connector breaker controls the load connector only, not the output power cord.
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STANDARD SYSTEM INSTALLATION Parallel UPS Installation There are three types of parallel UPS installation. Follow the appropriate procedure listed in Table 7 for the type of parallel configuration: Table 7. Parallel UPS Installation Types Procedure Parallel Configuration Page New Multiple Parallel UPS Installation Installing multiple UPSs in a new parallel configuration. In this case, two blue terminating plugs are supplied with each UPS.
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STANDARD SYSTEM INSTALLATION 4. Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment (see Figure 59). Figure 59. Powerware Hot Sync CAN Bridge Card 5. If there is a Jumper J7 on the Powerware Hot Sync CAN Bridge Card, remove and discard (see Figure 68 on page 84).
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STANDARD SYSTEM INSTALLATION NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 9 through 12. For more information, see “Auto-Identification” on page 117. 9. Install one of the two supplied blue terminating plugs (see Figure 60) into the CAN IN port on the first UPS (UPS 1 in Figure 62).
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STANDARD SYSTEM INSTALLATION 10. Install the second supplied blue terminating plug (see Figure 61) into the CAN OUT port on the last UPS (UPS 3 in Figure 62). SHIELD CAN H CAN L TX TX NO COM NC ALR RTN ALARM CAN OU T CAN IN Blue Terminating Plug (CAN OUT) Figure 61. Installing the Blue Terminating Plug (Last UPS) 11. Verify that only the first and last UPSs in the configuration have a blue terminating plug installed. 12.
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STANDARD SYSTEM INSTALLATION Standalone/ Parallel (remove) UPS 3 For Parallel Use Only CAN CAN IN OUT Blue Terminating Plug Redundant Signal Cable Standalone/ Parallel UPS 2 For Parallel Use Only CAN Bridge Card Cable Standalone/ Parallel UPS 1 Blue Terminating Plug Figure 62. Typical CAN Bridge Card and Redundant Signal Wiring 13. Install a redundant signal cable between the For Parallel Use Only and Standalone/Parallel terminals on each UPS as shown in Figure 62.
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STANDARD SYSTEM INSTALLATION 15. Tighten the screws securing each Powerware Hot Sync CAN Bridge Card in its X-Slot communication bay. 16. If you are installing power management software, connect your computer to the UPS communication port or optional X-Slot card (see page 107). For the communication port, use the supplied serial cable. NOTE You may install one ConnectUPS-X Web/SNMP Card per UPS, or one card per parallel system. Installing one card per UPS provides communication with each UPS.
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STANDARD SYSTEM INSTALLATION Plug Retainer 1 2 3 Figure 63. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown) Single Parallel-Ready UPS Installation WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. NOTE Do not make unauthorized changes to the UPSs; otherwise, damage may occur to your equipment and void your warranty. To install one UPS in a parallel-ready configuration: 78 1.
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STANDARD SYSTEM INSTALLATION 3. Verify that all circuit breakers are in the OFF (O) position. NOTE The load connector breaker controls the load connector only, not the output power cord. 4. Unpack the Powerware Hot Sync CAN Bridge Card and verify that the card was not damaged during shipment (see Figure 64). Figure 64. Powerware Hot Sync CAN Bridge Card 5. If there is a Jumper J7 on the Powerware Hot Sync CAN Bridge Card, remove and discard (see Figure 68 on page 84).
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STANDARD SYSTEM INSTALLATION SHIE LD CAN H CAN L TX TX NO COM NC ALRRTN ALARM CAN IN CAN OUT SHIE LD CAN H CAN L TX TX NO COM NC ALRRTN ALARM CAN IN CAN OUT Blue Terminating Plug (CAN IN) Blue Terminating Plug (CAN OUT) Figure 65. Installing the Blue Terminating Plug (Single Parallel-Ready UPS Installation) 9. Tighten the screws securing the Powerware Hot Sync CAN Bridge Card in its X-Slot communication bay. 10.
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STANDARD SYSTEM INSTALLATION 14. Connect the parallel input cord from each paralleled UPS, as shown in Figure 66: S Loosen the two screws on the plug retainer and slide the plug retainer out. S Gently loop and twist the parallel input cord as shown to minimize stress on the cord. The loop and twist for each cord may vary depending on configuration and strain relief to the BladeUPS Bar in the rack. S Insert the parallel input cord into the socket.
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STANDARD SYSTEM INSTALLATION UPS Installation into an Existing Parallel System WARNING Only qualified service personnel (such as a licensed electrician) shall perform the electrical installation. Risk of electrical shock. NOTE Do not make unauthorized changes to the UPSs; otherwise, damage may occur to your equipment and void your warranty. Because of the redundant signal cable, UPSs can be installed into an existing system without shutting down the system or disconnecting the load.
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STANDARD SYSTEM INSTALLATION 6. Repeat Steps 3 through 5 to install a CAN Bridge Card in each newly installed UPS to be paralleled. NOTE The BladeUPS parallel system can automatically assign identities to each UPS in the system based on the order in which their CAN Bridge Cards are wired in Steps 10 and 11. For more information, see “Auto-Identification” on page 117. 7.
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STANDARD SYSTEM INSTALLATION 9. For each existing UPS, remove and discard the Jumper J7 installed in the Powerware Hot Sync CAN Bridge Card: a. Remove and retain the screws securing the Powerware Hot Sync CAN Bridge Card to the UPS. b. Disconnect the CAN Bridge Card Cable from the Powerware Hot Sync CAN Bridge Card. c. Remove the Powerware Hot Sync CAN Bridge Card from the UPS. d. Remove and discard the Jumper J7 (see Figure 68). Jumper J7 - Pins 1 and 2 (First and Last UPS) Shown Figure 68.
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STANDARD SYSTEM INSTALLATION 10. Verify that a blue terminating plug is installed in the CAN IN port on the first UPS (UPS 1 in Figure 69) and a blue terminating plug installed in the CAN OUT port on the last UPS (UPS 3 in Figure 69): S If you are modifying a legacy configuration, install a blue terminating plug in the CAN IN port on the first UPS. This blue terminating plug replaces the black terminating plug removed from the CAN IN port in Step 8.
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STANDARD SYSTEM INSTALLATION Standalone/ Parallel (remove) UPS 3 For Parallel Use Only CAN CAN IN OUT Blue Terminating Plug Redundant Signal Cable Standalone/ Parallel UPS 2 For Parallel Use Only CAN Bridge Card Cable Standalone/ Parallel UPS 1 Blue Terminating Plug Figure 69. Typical CAN Bridge Card and Redundant Signal Wiring 15. Tighten the screws securing each newly installed Powerware Hot Sync CAN Bridge Card in its X-Slot communication bay. 16.
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STANDARD SYSTEM INSTALLATION 18. If your rack has conductors for grounding or bonding of ungrounded metal parts, connect the ground cable (not included) to the ground bonding screw. See Figure 58 on page 71 for the location of the ground bonding screw. 19. You can install an optional REPO circuit that will shut down the entire parallel system using a single switch. See “Remote Emergency Power-off” on page 113 to install the REPO switch before powering on the parallel system. 20.
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STANDARD SYSTEM INSTALLATION Plug Retainer 1 2 3 Figure 70. Connecting UPSs to the BladeUPS Bar (Bottom Entry Shown) Standalone UPS Initial Startup To start up a standalone UPS: NOTE Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Plug the equipment to be protected into the UPS, but do not turn on the protected equipment (see Figure 58 on page 71). 2. Make any necessary provisions for cord retention and strain relief. 3.
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STANDARD SYSTEM INSTALLATION 8. Wait for the UPS front panel display to illuminate. The 9. indicator flashes on the UPS. Check the UPS front panel display for active alarms or notices (other than “Batteries Disconnected”). Resolve any active alarms before continuing. See “Troubleshooting” on page 135. 10. Switch the UPS battery circuit breaker to the ON ( | ) position. 11. If optional EBMs are installed, switch all EBM battery circuit breakers to the ON ( | ) position. 12.
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STANDARD SYSTEM INSTALLATION 20. If you installed an optional REPO, test the REPO function: Activate the external REPO switch. Verify the status change on the UPS display. Deactivate the external REPO switch and restart the UPS. 21. See “Updating the UPS Firmware” on page 128. NOTE The batteries charge to 80% capacity in less than 5 hours. However, Eaton recommends that the batteries charge for 48 hours after installation or long-term storage.
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STANDARD SYSTEM INSTALLATION 12. Confirm the selection. Press and hold the UPS stops beeping. button for three seconds, until the Verify that the indicator illuminates solid on each UPS, indicating that the UPS is operating normally and any loads not connected through the load connector are now energized. indicator on any UPS is flashing, do not proceed until all alarms are If the clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.
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STANDARD SYSTEM INSTALLATION 18. If you installed an optional REPO, test the REPO function: Activate the external REPO switch. Verify the status change on the UPS display. Deactivate the external REPO switch and restart the UPS. 19. See “Updating the UPS Firmware” on page 128. NOTE When adding a new UPS to a parallel system or updating one UPS's firmware, verify that all UPSs in the parallel system are updated to the same firmware version. NOTE The batteries charge to 80% capacity in less than 5 hours.
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Chapter 5 Operation This chapter contains information on how to use the BladeUPS module, including: S Control panel operation S Operating modes S UPS startup and shutdown S Transferring the UPS between modes S Setting the power strategy S Configuring the UPS for battery settings Control Panel Functions The UPS has a four-button graphical LCD with backlight. It provides useful information about the UPS itself, load status, events, measurements, and settings (see Figure 71).
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OPERATION The following table shows the indicator status and description. Indicator Green Status Description On The UPS is operating normally. Flashing S The UPS is starting up or is shut down and waiting for power to return. S A new information message is active. S Bypass is not available. Off The UPS is turned off and will not turn on automatically. On The UPS is in Battery mode. On The UPS is in Bypass mode. On The UPS has an active alarm. Flashing There is a new UPS alarm condition.
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OPERATION The following table shows the basic menu structure. NOTE Menu functions related to parallel systems appear only on paralleled UPSs. Table 8.
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OPERATION User Settings The following table displays the options that you can change. Table 9. User Settings Description Available Settings Default Setting Set Date and Time Set Year, Month, Day Date: mm/dd/yyyy Set Hours, Minutes Time is a 24-hour clock. 01/01/2003 00:00 Display Contrast Adjust contrast with up/down arrow buttons. Moderate Change Language Select Language Available languages depend on model and languages installed.
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OPERATION Table 9. User Settings (continued) Description Available Settings Default Setting Start Screen Eaton logo Mimic screen (see Figure 72 on page 93) Eaton logo User Password [Enabled] [Disabled] If Enabled is selected, the password is USER.
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OPERATION BladeUPS 12 model only. Standard operation (continuous double-conversion) is available only for loads less than 10 kW (85%). If the load exceeds the 10 kW limit while on Standard operation, the UPS will switch back to High Efficiency operation until the load is reduced below 9 kW. After three attempts within one hour to operate on Standard, the UPS will lock back into High Efficiency operation for one hour to prevent continuous cycling.
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OPERATION UPS Startup and Shutdown To start up or shut down a UPS, see: S “Starting a Standalone UPS” on page 99 S “Starting a Parallel System” on page 100 S “Starting the UPS on Internal Bypass” on page 101 S “Standalone UPS Shutdown” on page 102 S “Individual Paralleled UPS Shutdown” on page 102 S “Parallel System Shutdown” on page 103 Starting a Standalone UPS To start a standalone UPS (see Figure 58 on page 71): 1. Verify that all UPS circuit breakers are in the OFF (O) position.
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OPERATION 11. Confirm the selection. Press and hold the UPS stops beeping. button for three seconds, until the Verify that the indicator illuminates solid, indicating that the UPS is operating normally and any loads not connected through the Load Connector are now energized. indicator is flashing, do not proceed until all alarms are clear. Check the If the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. The UPS should be in Normal mode.
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OPERATION 12. Confirm the selection. Press and hold the UPS stops beeping. button for three seconds, until the Verify that the indicator illuminates solid on each UPS, indicating that the UPS is operating normally and any loads not connected through the Load Connector are now energized. indicator on any UPS is flashing, do not proceed until all alarms are If the clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary.
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OPERATION 11. Press any button on the front panel display to activate the menu options. Select CONTROL and GO TO BYPASS MODE. The indicator illuminates solid and the indicator flashes, indicating the UPS is operating in Bypass mode. The load is now powered by utility power. If the indicator is flashing, do not proceed until all alarms are clear. Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart if necessary. 12.
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OPERATION 5. If optional EBMs are installed, switch all EBM battery circuit breakers to the OFF (O) position. 6. Switch the UPS input circuit breaker to the OFF (O) position. 7. Disconnect the redundant signal cable(s) from the UPS. 8. If you are shutting down all the UPSs in a parallel system, repeat Steps 1 through 7 for each UPS, then remove utility power from the system. Otherwise, continue to Step 9. 9.
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OPERATION Setting Power Strategy To set the power strategy: 1. Press any button to activate the menu options, then select SETTINGS, USER SETTINGS, and POWER STRATEGY. 2. Select HIGH EFFICIENCY or STANDARD, and OK to confirm. Configuring Battery Settings The following battery settings are available: S Configure the UPS for EBMs S BladeUPS 12i model only.
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OPERATION Configuring the UPS for Customer-Supplied External Batteries NOTE This setting is available only for BladeUPS 12i models. If you installed a customer-supplied external battery using the External Battery Interconnect accessory, set the external battery capacity (in Watts per cell) to configure the UPS for the customer-supplied external battery. The UPS uses the setting to adjust the predicted battery runtime. CAUTION Do not attach the External Battery Interconnect to an EBM.
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OPERATION Table 10. Suggested Battery Low Alarm Level Settings Warning Time (in Minutes) 2 3 4 5 Battery Low Alarm Level (User Setting) Number of EBMs Installed 20% Load 50% Load 100% Load 1 1.783 1.821 1.854 2 1.776 1.811 1.831 3 1.772 1.798 1.818 4 1.768 1.781 1.805 1 1.805 1.848 1.891 2 1.793 1.833 1.859 3 1.787 1.820 1.843 4 1.781 1.803 1.831 1 1.822 1.868 1.918 2 1.807 1.850 1.883 3 1.789 1.836 1.866 4 1.793 1.818 1.850 1 1.835 1.884 1.
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Chapter 6 Communication This chapter describes the: S DB-9 communication port S X-Slot cards S Relay output contacts S Programmable signal inputs S Remote emergency power-off (REPO) S Parallel communication Figure 73 shows the location of the communication options and control terminals on the UPS.
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COMMUNICATION Installing Communication Options and Control Terminals To install the communication options and control terminals: 1. Install the appropriate X-Slot card and/or necessary cable(s) (see Figure 73 and Figure 74). Figure 74. Installing Communication Cables 2. Connect the cables to the appropriate location. See “Communication Options” on page 109 or “Control Terminals” on page 111 for detailed information. 108 3. Route and tie the cable(s) out of the way. 4.
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COMMUNICATION Communication Options The BladeUPS has serial communication capabilities through the DB-9 communication port or through an X-Slot card in one of the available bays. The UPS supports two serial communication devices according to the following table: Table 11.
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COMMUNICATION X-Slot Cards X-Slot cards allow the UPS to communicate in a variety of networking environments and with different types of devices. The BladeUPS has two available communication bays for any X-Slot card, including: S ConnectUPS-X Web/SNMP Card - has SNMP and HTTP capabilities as well as monitoring through a Web browser interface; connects to a twisted-pair Ethernet (10/100BaseT) network.
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COMMUNICATION Control Terminals Connect the cables to the control terminals with a mating connector. Input and output terminals have a functional isolation from terminal to terminal. They are connected to the UPS through individual 1 MΩ resistors.
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COMMUNICATION Programmable Signal Inputs The UPS incorporates two programmable signal inputs (see Figure 73 on page 107). Use of non-polar (relay) control input is recommended. The pins must be shorted with maximum resistance of 10 ohm in order to activate the specific input. NOTE See Figure 77 on page 111 for the polarity and verify these connections if polarity control is required. Table 13 shows the programmable settings for the signal inputs. Table 13.
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COMMUNICATION Remote Emergency Power-off REPO is used to shut down the UPS from a distance. This feature can be used for shutting down the load and the UPS by thermal relay, for example in the event of room overtemperature. When REPO is activated, the UPS shuts down all converters, de-energizes all system relays, trips the UPS battery circuit breaker, and powers down within 10–15 seconds.
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COMMUNICATION 3. Connect the appropriate external switch to the selected REPO contact. See Figure 78 for NO REPO wiring and Figure 79 for NC REPO wiring. 4. Reconnect the REPO connector pins and turn on the UPS manually to restart. The pins must be shorted to keep the UPS running. Maximum resistance is 10 ohm. NOTE The REPO wiring of a standalone UPS can be connected with the REPO wiring of a parallel system if the same sense (NO or NC) contacts are used. Be sure to match the polarity for the contacts.
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COMMUNICATION NOTE Always test the REPO function before applying your critical load to avoid accidental load loss.
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COMMUNICATION UPS 6 REPO Terminals Normally-Open Normally-Closed 2 + Polarity 1 – Polarity 2 + Polarity 1 – Polarity 2 + Polarity 1 – Polarity 2 + Polarity 1 – Polarity NOTE Remove factory-install jumper wires and replace with REPO switch wiring.
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COMMUNICATION Parallel Communication The CAN Bridge Card in each paralleled UPS provides connectivity for system metering and operational mode control. Startup, shutdown, and auto-calibration commands given at one UPS also command the other UPSs in the parallel system. The UPSs in a parallel system are in constant communication to monitor settings and status information.
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COMMUNICATION If a UPS is shut down and removed from the parallel system, the other UPSs in the system will not re-identify themselves to compensate for the missing UPS until logic power to all the UPSs is cycled. For example, if you remove UNIT 2 and rewire UNIT 3's CAN IN port to UNIT 1's CAN OUT port, UNIT 3 will not re-identify itself as UNIT 2 until logic power is cycled. The CAN Bridge Cards for UNIT 1 and UNIT 3 continue to function normally without the need to re-identify.
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Chapter 7 UPS Maintenance This chapter explains how to: S Care for the UPS and batteries S Replace the UPS batteries and EBMs S Test new batteries S Replace the electronics module S Replace a UPS in a parallel system S Recycle used batteries or UPS S Update the UPS firmware UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust‐free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner.
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UPS MAINTENANCE Replacing Batteries NOTE DO NOT DISCONNECT the batteries while the UPS is in Battery mode. Batteries can be replaced easily without turning the UPS off or disconnecting the load. If you prefer to remove input power to change the batteries, see “Individual Paralleled UPS Shutdown” on page 102. Consider all warnings, cautions, and notes before replacing batteries. WARNING S Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions.
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UPS MAINTENANCE 5. Plug the new EBM into the UPS as shown in Figure 55 on page 67. For additional EBMs, plug the EBM cable into the battery connector on the adjacent EBM. 6. Remove the breaker tie from the circuit breaker on all EBMs. 7. Switch all battery circuit breakers to the ON ( | ) position. How to Replace UPS Internal Batteries CAUTION S The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries. Use caution when handling the heavy battery trays.
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UPS MAINTENANCE 3. Remove the eight screws on the battery cover plate and retain. Remove the plate. See Figure 83. Figure 83. Removing the UPS Battery Cover Plate CAUTION S The UPS internal batteries are heavy (see page 130). Each battery tray holds two rows of five batteries. Use caution when handling the heavy battery trays. S Pull the battery trays out onto a flat, stable surface. The battery trays are unsupported when you pull them out of the UPS. 4.
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UPS MAINTENANCE 6. Reinstall the battery cover plate. 7. Replace the UPS front cover (see Figure 85): Plug the LCD cable from the control panel on the front cover into the connector on the electronics module. Use care to loop the LCD cable gently in front of the electronics module. Push the top of the front cover firmly into place, and then push the bottom firmly into place. NOTE Reconnecting the control panel to the electronics module automatically transfers the UPS to Normal mode. 8.
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UPS MAINTENANCE During the battery test, the front panel displays “Battery Test Pending.” A failed battery test initiates a Battery Test Failed alarm. To cancel a battery test in progress: 1. Press any button to activate the menu options. 2. Select CONTROL, START BATTERY TEST, then CANCEL. Replacing the Electronics Module You can easily replace the electronics module without turning the UPS off or disconnecting the load.
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UPS MAINTENANCE Electronics Module Locking Screw LCD Cable Ring Handle Figure 86. Removing the UPS Front Cover and Electronics Module 4. Label the original module with masking tape or some other identifier. Record the serial number of the replacement module for your warranty. If not returning the electronics module for warranty, see the following section, “Recycling the Used Battery or UPS,” for proper disposal. 5. Insert the replacement module by sliding it carefully into the cabinet.
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UPS MAINTENANCE 10. Verify that all UPSs are set to use the same power strategy (High Efficiency or Standard). You can change the power strategy from the front panel. See Table 9 “User Settings” on page 96. LCD Cable Figure 87. Replacing the UPS Front Cover Replacing a UPS in a Parallel System You can replace a UPS in a parallel system without powering down the system or protected load. NOTE DO NOT TURN OFF the system. To replace a UPS in a parallel system: 1.
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UPS MAINTENANCE 6. If optional EBMs are installed, switch the EBM battery breakers to the OFF (O) position and disconnect the EBM cable from the UPS battery connector. For the location of the EBM battery breakers and the UPS battery connector, see Figure 55 on page 67. 7. Switch all UPS breakers (load connect breaker, input breaker, and battery breaker) to the OFF (O) position. NOTE The “Batteries Disconnected” alarm may appear on the UPS front panel.
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UPS MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. WARNING S Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
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Chapter 8 Specifications This chapter provides the following specifications: S Model list S Weights and dimensions S Electrical input and output S Environmental and safety S Battery Table 14.
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SPECIFICATIONS Table 15. Weights and Dimensions UPS Dimensions (W D H) Weights* 441 17.4” Extended Battery Module (EBM) 660 26” 261 mm 10.3” (6U) 438 17.2” BladeUPS 12 model without internal batteries: 61 kg (135 lb) BladeUPS 12i model without internal batteries: 63.5 kg (140 lb) BladeUPS 12 model with internal batteries: 141 kg (311 lb) BladeUPS 12i model with internal batteries: 143 kg (316 lb) Individual battery: 2 kg (4.4 lb) Each battery tray: 20 kg (44 lb) BladeUPS 12 electronics module: 19.
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SPECIFICATIONS Table 19. Electrical Output BladeUPS 12 Model BladeUPS 12i Model Nominal Output Voltage 120/208 Vac three-phase 230/400 Vac three-phase Output Voltage Variation 104–132 Vac phase to neutral, 180–229 Vac phase to phase 207–253 Vac phase to neutral, 358–438 Vac phase to phase IEC 309-60A power cord IEC 309-32A power cord Connections For paralleling, a single Anderson input/output cord connects to the BladeUPS Bar (see Table 14 on page 129).
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SPECIFICATIONS Table 20. Environmental and Safety BladeUPS 12 Model BladeUPS 12i Model Surge Suppression ANSI C62.41 Category B3 EN 61000-4-6 Safety Conformance UL 1778 4th edition; CSA C22.2, No. 107.
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SPECIFICATIONS Table 23. Parallel UPS System Battery Runtimes at Full/Half Load (in Minutes at Capacity) Number of UPSs kW UPS Internal Batteries +1 EBM +2 EBMs +3 EBMs +4 EBMs 2 24/12 4.7/13.6 9.5/27 17/42 27/60 34/76 3 36/18 4.7/13.6 9.5/27 17/42 27/60 34/76 4 48/24 4.7/13.6 9.5/27 17/42 27/60 34/76 5 60/30 4.7/13.6 9.5/27 17/42 27/60 34/76 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Table 24.
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SPECIFICATIONS 134 Eaton BladeUPS (12 kVA) User's Guide S 164201649 Rev 6 www.eaton.
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Chapter 9 Troubleshooting The BladeUPS module is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. Use the following troubleshooting chart to determine the UPS alarm condition. Typical Alarms and Conditions The following table describes typical alarms and conditions.
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TROUBLESHOOTING Alarm or Condition Possible Cause Action Battery Connection The UPS does not recognize the internal batteries. If the condition persists, contact your service representative. LED is on. 1 beep every 3 seconds. Two or more battery trays are disconnected. Verify that all battery trays are fully seated and locked in place. If the condition persists, contact your service representative.
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TROUBLESHOOTING Alarm or Condition Possible Cause Action Battery test did not run. The bypass utility was not present or was not within limits. Verify that the bypass utility is available and within limits. Batteries were not fully charged. Apply utility power for 48 hours to charge the batteries, then restart the battery test. User cancelled the battery test through the front panel. Restart the battery test. The UPS is not in the proper phase of the cycle.
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TROUBLESHOOTING Alarm or Condition Possible Cause Action Software Incompatibility Detected. The UPS detects a paralleled UPS with a later firmware version. Mixing major firmware versions is not supported. For minor firmware versions, the alarm does not prevent operation, but different firmware versions in a parallel system cause conflicts. Verify that all UPSs in the parallel system have the same firmware version. For updates, see “Updating the UPS Firmware” on page 128.
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Chapter 10 Warranty Limited Warranty Eaton® UPS Model: BladeUPS® (Global) WARRANTOR: The warrantor for the limited warranties set forth herein is Eaton Corporation, an Ohio Corporation (“Eaton”). LIMITED WARRANTY: This limited warranty (this “Warranty”) applies only to the original Purchaser (the “End-User”) of any Eaton BladeUPS Products (individually and collectively, the “Product”) purchased and registered with Eaton and cannot be transferred.
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WARRANTY THIS WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY EATON WITH RESPECT TO THE PRODUCTS AND SERVICES AND, EXCEPT FOR SUCH FOREGOING WARRANTY, EATON DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY, TITLE, NON-INFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE.