ENGLISH HotSwap MBP Maintenance Bypass MBP6K208 MBP11K208 Installation and user manual Copyright © 2012 EATON All rights reserved.
SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the MBP and UPS. The Hotswap MBP models that are covered in this manual are intended for installation in an environment within 0 to 40°C, free of conductive contaminant. This equipment has been tested and found to comply with Class A UPS,pursuant to Part 15 of the FCC Rules.
Safety of persons pp The system has its own power source when connected to the UPS (UPS battery). Consequently, the power outlets may be energized even if the system is disconnected from the AC power source. Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.
Contents 1. Introduction........................................................................................ 5 1.1 Environmental protection....................................................................................................5 2. Presentation....................................................................................... 6 2.1 Standard positions..............................................................................................................6 2.2 Description / Panels...
Thank you for selecting an EATON product to protect your electrical equipment. The HotSwap MBP range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your MBP (Maintenance Bypass). Before installing your HotSwap MBP with your UPS, please read first the safety instructions. Then follow the indications in this manual, which completes the UPS Installation and User Manual.
2. Presentation The Eaton® HotSwap MBP module makes it possible to service or even replace the UPS without affecting the connected loads (HotSwap function). You can safely eliminate the effects of UPS maintenance and guard the integrity of your equipment.
MBP11K208 Tower installation Rack installation Description Weight (lb/kg) Dimensions (inch/mm) D xW x H MBP6K208 5.5 / 2.5 4.3 x 7.0 x 5.1 / 110 x 177 x 130 MBP11K208 13.7 / 6.2 8.7 x 13.2 x 5.1 / 220 x 336 x 130 H H D SK-90610-Y4_EN Wall mounting W D W Page 7 ENGLISH 2.
2. Presentation 2.
3.1 Inspecting the equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage. To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service representative. 3.
3. Installation 3.4 Mechanical Mounting pp Mount the MBP (on the UPS, on the EBM, in the rack or on the wall), see 2.1. 3.5 Installation requirements Recommended protective devices and cable cross-sections 1. Recommended upstream protection Refer to the UPS User Manual for circuit breaker current rating. The circuit breaker has to be installed upstream the MBP Normal AC source. 2.
This type of connection must be carried out by qualified electrical personnel. Before carrying out any connection, check that the upstream protection device (Normal AC source) is open "O" (Off). Before proceeding to connect the HotSwap MBP to the UPS, make sure the UPS has been properly shut down (refer to the UPS user manual). Always connect the ground wire first. 4.1 MBP6K208 1.
4. Power cables connection 4.2 MBP11K208 1. Remove the top cover (5) of the MBP I/O "UPS connection" cover (2) after removing the 3 screws. 2. Punch the knockouts of the MBP I/O UPS connection cover (2) and insert 2 provided conduit fittings inside. 1 1 3. Insert the provided conduit with blue color coding (3), through the "TO UPS NORMAL AC SOURCE" conduit fitting take care to leave the conduit end with blue label on opposite side (for connection to UPS). 4.
16. Punch the knockouts of MBP I/O cover (1) and insert cable glands of UPS (or conduit fittings) inside. 1 1 17. Insert the Normal AC source cable through the cable gland (or a conduit through the conduit fitting). 18. Connect the wires to the Normal AC source (Input) terminal blocks of MBP. 19. Insert the Output cable through the cable gland (or a conduit through the conduit fitting). 20. Connect the wires to the Output terminal blocks of MBP. 21.
5. Operations 5.1 UPS start-up with HotSwap MBP Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Check that the UPS is correctly connected to the HotSwap MBP (see previous chapter 4) I f the UPS if equipped with outlets, those outlets can no longer be used (loads can only be connected to the MBP outlets or the MBP Output terminal blocks). 2. Verify that the MBP terminal blocks are connected to the AC source. UPS BYPASS 3.
5.2 UPS replacement with HotSwap MBP UPS Removing (please follow the MANDATORY step below): MBP6K208: UPS BYPASS 1. Put the UPS in “internal Bypass mode” (refer to the UPS user manual) 2. Verify that the UPS is on Bypass mode by checking UPS display panel (refer to the UPS user manual) 3. Set the MBP manual Bypass switch to “Bypass” position. The “Bypass mode” red light of the MBP goes On, indicating that the load is supplied directly by AC source 4.
5. Operations MBP11K208: UPS BYPASS 1. Put the UPS in “internal Bypass mode” (refer to the UPS user manual) 2. Verify that the UPS is on Bypass mode by checking UPS display panel (refer to the UPS user manual) 3. Set the MBP manual Bypass switch to "Bypass" position. The "Bypass mode" red light of the MBP goes On, indicating that the load is supplied directly by AC source 4. Switch the Normal AC source switch of the MBP to the "0" position and wait 30 seconds 5.
Return to normal operation: 1. Check that the new UPS is correctly connected to the MBP, as described below: MBP6K208: pp After opening the UPS I/O terminal blocks cover, connect to UPS the 2 power cables, and the MBP detection cable (following UPS versions), of the MBP I/O cord Set (1)– see 4.
6. Specifications MBP6K208 MBP11K208 Input Terminal blocks Nominal voltage Frequency Input nominal current Maximal power Output 2 L6-30R + Terminal blocks 3 L6-30R + Terminal blocks Overall dimensions D x W x H (inch / mm) 5.6 x 7.0 x 5.1 / 10.2 x 13.2 x 5.1 / 142 x 177 x 130 260 x 336 x 130 Weight (lb / kg) 5.5 / 2.5 13.7 / 6.2 Performance 200 - 240 V ~ 200 - 240 V ~ 50/60 Hz 24A 50A 11000 VA Standards (HotSwap MBP used with UPS) Safety IEC/EN 62040-1 / Ed.1: 2008. UL 1778 4th edition.
