ENGLISH EATON 9130 UPS 5000 - 6000 VA User's guide Copyright © 2010 EATON All rights reserved.
Class A EMC Statements Directives references This UPS is classified in the C2 category according to: EMC: IEC 62040-2 Ed2: 2005 Safety: IEC 62040-1: 2008 (IEC 60950-1) Performance: IEC 62040-3: 1999 For immunity and safety tests, see Table 22 p. 33. Emission testing level as C2 (class A) category according to CISPR 22 Ed5.2:2006 (EN 55022). WARNING: in a residential environment, this product may cause radio interference in which case the user may be required to take additional measures.
1. Introduction 2. Installation 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 Inspecting the Equipment ..............................................................................................5 Unpacking the Cabinet ....................................................................................................5 Checking the Accessory Kit.............................................................................................6 Product Installation ............................................................
1. Introduction The Eaton® 9130 uninterruptible power system (UPS) protects your sensitive electronic equipment from the most common power problems, including power failures, power sags, power surges, brownouts, line noise, high voltage spikes, frequency variations, switching transients, and harmonic distortion. Power outages can occur when you least expect it and power quality can be erratic.
This section explains: l Equipment inspection l Unpacking the cabinet l Checking the Accessory Kit l Product installation l Connecting the internal battery l Connecting the EBM(s) l Installation requirements 2.1 Inspecting the Equipment If any equipment has been damaged during shipment, keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after acceptance, file a claim for concealed damage.
2. Installation 2.3 Checking the Accessory Kit Verify that the following additional items are included with the UPS: l UPS user’s guide l Software Suite CD l USB cable ENGLISH l RS232 cable Copyright © 2009 EATON All rights reserved. EATON 8609 6 Forks Road Raleigh, NC 27615 U.S.A. Toll Free: 1.800.356.5794 or 919.872.
2.5 Connecting the internal battery Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. Do not connect the UPS to utility until installation is completed. To install the UPS: 1. Remove the UPS front cover (see figure 5). To remove the cover: Remove the 2 fixing screws on the bottom of the cover. Push upon the bottom of the cover and pull the cover toward you to unclip it from the cabinet.
2. Installation 2.6 Connecting the EBM(s) To install the optional EBM(s) for a UPS: A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. 1. Plug the EBM cable(s) into the battery connector(s) as shown in figure 7. Up to four EBMs may be connected to the UPS. 2. Verify that the EBM connections are tight and that adequate bend radius and strain relief exist for each cable. 3.
2. Required cable cross-sections Table 2. Cable cross sections 2.
2. Installation UPS with separate Input and Bypass inputs, supplied by separate sources (Figure 13) Bypass MLVS1 MLVS2 Load Input Output Bypass MLVS1 MLVS2 Load Output Input Change in SEA between upstream and downstream or galvanic isolation required (Figure 14) Bypass MLVS1 11 MLVS2 10 Input Load 8 Output Frequency converter (without Bypass input) (Figure 15) Configuration used when the frequency of the application differs from the Mains, example: marine requirements.
This section explains: l Access to terminal block l Common input sources connection l Separate input sources connection l Frequency converter connection l UPS Initial startup 3.1 Access to terminal block 1. Access to terminal block: remove the 4 screws of the terminal block cover (see figure 16) Figure 16. Access to terminal block. l High leakage current: Earth connection essential before connecting supply. 3.
3. Power cables connection & Startup 3.3 Separate input sources connection This type of connection must be carried out by qualified electrical personnel. Before carrying out any connection, check that the upstream protection device Input source is open ("O") (OFF). Always connect the earthing wire first. BYPASS JP L N INPUT L N OUTPUT L N 1 - Remove the metal jumper (see figure 18). 2 - Insert the Input source cable through the cable gland. 3 - Connect the 3 cables to the Input terminal block.
3.5 UPS Initial Startup To start up the UPS: Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm. 1. Verify that the internal batteries are connected. See "Connecting the internal battery" on page 7. 2. If optional EBMs are installed, verify that the EBMs are connected to the UPS. See "Connecting the EBM(s)" on page 8. 3. Set the upstream circuit breaker (not included) to the "I" position (ON).
4. Operation This chapter contains information on how to use the Eaton 9130, including front panel operation, operating modes, UPS startup and shutdown, transferring the UPS between modes, retrieving the Event Log, setting the power strategy, and configuring bypass settings, load segments, and battery settings. 4.1 Control Panel Functions The UPS has a four-button graphical LCD with backlight.
The table 4 shows the basic menu structure. Table 4. Menu Map for Display Functions Main Menu Submenu UPS Status Event Log Measurements Control Go to Bypass Start Battery Test Reset Error State Restore Factory Settings Identification Settings User Settings Service Settings Display Information or Menu Function Main status (mode and load) / Notice or Alarm status (if any) / Battery status (state and charge level) Displays up to 127 events and alarms.
4. Operation Power Strategy Automatic start delay Automatic on battery shutdown Start on Battery NOTE: utility must be present and output enabled at initial UPS startup. Energy Saving Mode Remote Shutdown Delay Delayed Shutdown Delay On Battery Notice Delay Site Wiring Fault Alarm Bypass Voltage Low Limit* Bypass Voltage High Limit* Qualify Bypass* [Normal] [High Efficiency] See "Setting Power Strategy" on page 19. [No Delay] [Disabled] [1,2,...
4.2 Operating Modes The Eaton 9130 front panel indicates the UPS status through the UPS indicators (see figure 20 on page 14). Normal Mode During Normal mode, the indicator illuminates solid and the UPS is powered from the utility. The UPS monitors and charges the batteries as needed and provides filtered power protection to your equipment. The UPS may at times silently implement a High Alert mode, usually when incoming utility conditions are unfavorable.
4. Operation 4.3 UPS Startup and Shutdown To l l l start up or shut down the UPS, see: "Starting the UPS" on page 18 "Starting the UPS on Battery" on page 18 "UPS Shutdown" on page 18 Starting the UPS "Start on Bypass" settings can be used to power on capacitive loads. To start the UPS: 1. Verify that the UPS power cord is plugged in. 2. Switch on utility power where the UPS is connected. The UPS front panel display illuminates and shows a status of "UPS initializing...". 3.
4.5 Retrieving the Event Log To retrieve the Event Log through the display: 1. Press any button to activate the menu options, then select EVENT LOG. 2. Scroll through the listed events. To retrieve the Event Log through the serial port: 1. From the communication device connected to the serial port, send one of the following command sequences: ESC-L (ASCII characters 27 and 76) or ESC-I (ASCII characters 27 and 108).
4. Operation 4.8 Configuring Battery Settings Set the UPS for the number of EBMs installed whether to run automatic battery tests, and automatic restart configuration. Configuring the UPS for EBMs To ensure maximum battery runtime, configure the UPS for the correct number of EBMs: 1. Press any button on the front panel display to activate the menu options, then select SETTINGS, USER SETTINGS, and NUMBER OF BATTERY STRINGS. 2.
This section describes the: l Communication ports (RS-232 and USB) l Connectivity cards l Remote Power-off (RPO) l Relay output contacts l Programmable signal inputs l Modem operation l EATON® Power Management Software Relay output RPO USB RS232 Interface Com External battery (EBM) Figure 21. Communication Options and Control Terminals. 5.1 Installing Communication Options and Control Terminals To install the communication options and control terminals: 1.
5. Communication RS 232 and USB Communication Ports To establish communication between the UPS and a computer, connect your computer to one of the UPS communication ports using an appropriate communication cable. See Figure 21 for the communication port locations. When the communication cable is installed, power management software can exchange data with the UPS. The software polls the UPS for detailed information on the status of the power environment.
The RPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation. l The RPO must not be connected to any utility connected circuits. Reinforced insulation to the utility is required. The RPO switch must have a minimum rating of 24 Vdc and 20 mA and be a dedicated latching-type switch not tied into any other circuit. The RPO signal must remain active for at least 250 ms for proper operation.
5. Communication The table 10 shows the options for the relay output contacts. Table 10.
Table 12. Polarity Options Input High Low 5.3 Description Active state on high voltage (+Udc) level Active state on low voltage (GND or -Udc) level Eaton Power Management Software Suite Each Eaton 9130 UPS ships with Eaton Power Management Software Suite. To begin installing, see the instructions accompanying the Software Suite CD. When installing software, select serial port installation. For the UPS manufacturer and model, select Eaton and Eaton 9130.
6. UPS Maintenance This section explains how to: l Care for the UPS and batteries l Replace the UPS internal batteries and Extended Battery Modules (EBMs) l Test new batteries l Recycle used batteries or UPS 6.1 UPS and Battery Care For the best preventive maintenance, keep the area around the UPS clean and dust free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For full battery life, keep the UPS at an ambient temperature of 25 °C (77 °F).
l Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries. l Batteries can present a risk of electrical shock or burn from high short circuit current. Observe the following precautions: 1) Remove watches, rings, or other metal objects; 2) Use tools with insulated handles; 3) Do not lay tools or metal parts on top of batteries, 4) Wear rubber gloves and boots.
6. UPS Maintenance Figure 28. Disconnecting the UPS internal batteries. 3. Disconnect one of the 4 battery trays. Remove the plastic protection above the connector and disconnect the battery tray (see figure 29). Figure 29. Disconnecting the internal battery tray. 4. Remove the metal fixing part to free the battery tray (see figure 30). Figure 30. Free the battery tray. 5.
6. Slide the new battery package into the cabinet. Push the battery package in firmly. 7. Screw the metal part to fix the battery tray. Make sure main internal battery connector is disconnected. 8. Connect the battery tray and put back the plastic protection above the connector. A small amount of arcing may occur when connecting the internal batteries. This is normal and will not harm personnel. Connect the cables quickly and firmly. 9. Reconnect the internal battery connector.
6. UPS Maintenance 6.6 Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS. l Do not dispose of the battery or batteries in a fire. Batteries may explode. Proper disposal of batteries is required. Refer to your local codes for disposal requirements. l Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
7.1 Model Specifications This section provides the following specifications: l Communication options l Model lists l Weights and dimensions l Electrical input and output l Environmental and safety l Battery Table 13.
7. Specifications Table 18. Electrical Input Model Default Input (Voltage/Current) Selectable Input Voltage Range Voltages at 100 % Load PW9130i5000T-XL 230 V / 21.7 A 200*, 208*, 220, 230, 240 180–276 Vac PW9130i6000T-XL 230 V / 26.1 A 200*, 208*, 220, 230, 240 180–276 Vac 208 V are derated by 10 %. Table 19. Electrical Input Connections Model Input Connection Input Cable PW9130i5000T-XL PW9130i6000T-XL Hardwired None Table 20.
Table 22. Environmental and Safety Surge Suppression EN EN EN EN EN EN EN EN EMC Certifications CE per IEC/EN 62040-2, Emissions: Category C2, Immunity: Category C2 EMC (Emissions) IEC 62040-2:ed2:2005 / EN 62040-2:2006 Safety Conformance IEC 62040-1-1, IEC 60950-1 Agency Markings CE Operating Temperature 0 °C to 40 °C (32 °F to 104 °F) in Online mode, with linear derating for altitude NOTE: Thermal protection switches load to Bypass in case of overheating.
8. Troubleshooting The Eaton 9130 is designed for durable, automatic operation and also alerts you whenever potential operating problems may occur. Usually the alarms shown by the control panel do not mean that the output power is affected. Instead, they are preventive alarms intended to alert the user. In general: l Events are silent conditions that are recorded in the Event Log as status information, such as "Clock Set Done".
Overload Power requirements exceed the UPS capacity (greater than 100 % of nominal; see page 31 for specific output overload ranges). Remove some of the equipment from the UPS. The UPS continues to operate, but may switch to Bypass mode or shut down if the load increases. The alarm resets when the condition becomes inactive. The UPS internal temperature is too high or a fan has failed. At the warning level, the UPS generates the alarm but remains in the current operating state.
8. Troubleshooting 8.2 Silencing the Alarm Press any button on the front panel display to silence the alarm. Check the alarm condition and perform the applicable action to resolve the condition. If the alarm status changes, the alarm beeps again, overriding the previous alarm silencing. 8.3 Service and Support If you have any questions or problems with the UPS, call your Local Distributor or your local service representative and ask for a UPS technical representative.