Commercial and Industrial Cold Water Electric OWNER’S MANUAL Call 1-800-315-5533 Email sales@easykleen.com Website: www.easykleen.
2 Easy-Kleen Pressure Systems 1-800-315-5533 This manual contains operational information that is specific for commercial and industrial cold water, electric driven machines. Read the following instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with these instructions could result in personal injury and/or property damage. Table of Contents IMPORTANT SAFETY INFORMATION .................................................................
3 IMPORTANT SAFETY INFORMATION The safe operation of our pressure washing systems is the FIRST priority of Easy-Kleen. This will only be achieved by following the operation and maintenance instructions as explained in this manual and all other enclosed manuals. This manual contains essential information regarding the safety hazards, operations, and maintenance associated with this machine. The manual should always remain with the machine, including if it is resold.
4 WARNING: Trigger gun kicks back. Hold with both hands. 2. Hold firmly to the gun and wand during start up and operation of the machine. Do not attempt to make adjustments while the trigger gun is in operation. 3. Make sure all quick coupler fittings are properly secured before operating pressure washer. WARNING: Keep water spray away from electrical wiring. 4. All electrically powered equipment must be grounded at all times to prevent fatal electric shots.
5 WARNING: Protect from freezing. 7. It is important to keep your machine from freezing in order to keep it in its best working condition. Failure to protect your machine from freezing may cause damage to the machine and personal injuries may occur as a result. 8. WARNING: Keep hands clear from belt guard and other moving parts. DO NOT OPERATE MACHINE WITH BELT GUARD REMOVED. 9. Protect high pressure hoses from sharp objects and vehicles.
6 SPECIFICATIONS Commercial Cold Water Electric MODEL AS152E Alternate Spec AS2436E GPM PSI 3.6 1500 1000 2400 3.5 AS304E HP/VOLTAGE DRIVE RPM 1750 2/110/1ph 15 Amps 5/220/1ph 2400 1750 5/220/1ph 4 3000 1750 7.5/220/1ph AS3636E 3.6 3600 1750 7.5/220/1ph AS3035E-GP 3.5 3000 1750 7.5/220/1ph AS253E-GP 2.
7 Firehouse & Car Detailing Series MODEL GPM PSI DRIVE HP VOLTAGE FD2040E 4 2000 DIRECT DRIVE 5 230V-1PH FD3035E-GP 3.5 3000 DIRECT DRIVE 7.5 230V-1PH FD2435E-GP 3.5 2400 DIRECT DRIVE 5 230V-1PH INTRODUCTION Thank you for selecting a quality Easy-Kleen product. We are pleased to have you included among the many satisfied owners of Easy-Kleen cleaning machines.
8 PLEASE READ MANUALS CAREFULLY BEFORE USING MACHINE. EXAMINE MACHINE AND CRATE CAREFULLY FOR SHIPPING DAMAGE OR MISSING PARTS. REPORT PROMPTLY ANY SHORTAGES OR DAMAGE CLAIMS TO FREIGHT CARRIER OR DEALER. OPERATING INSTRUCTIONS 1. Perform pre-start maintenance inspection on all applicable systems prior to operating the machine. This is essential for the safe, effective and efficient operation. You will get optimum performance from your system ONLY if these instructions and inspections are followed.
9 5. Pressure adjustment - The pressure regulator (unloader) is located on the pump (see diagram). It controls pressure being generated by the pressure washer. This regulator may be adjusted to the desired pressure by turning the adjustment knob. Turning the adjustment knob clockwise will increase the pressure. NEVER OPERATE SYSTEM AT A HIGHER PSI THAN THE MAXIMUM RATING. This machine has been adjusted to operate at a specific maximum pressure as per the machine specifications.
10 3. Fit black nozzle on the standard wand, or for the dual wand, turn adjustment knob on, and adjust for required flow rate. For high pressure soap systems, the black nozzle is not needed; use one of the other wand nozzles. 4. To apply chemical, engage trigger on pressure wand assembly. Turn chemical injector’s nipple to adjust flow. For the high pressure soap systems, open ball valve and engage trigger. 5. Chemical can now be applied through pressure wand assembly.
11 MAINTENANCE CHECKLIST Daily 1. Check pump oil for proper level and adjust accordingly. 2. Examine the quality of the oil. 3. Check pump for oil and/or water leaks. 4. Inspect and clean inlet filters. Weekly 1. Examine all fittings, components, hoses, connections, and nozzles for damages, loose parts, or leaks. – Replace accordingly— Recommendation for Oil Changes and Component Replacement 1. Change the oil in the pump after the first 50 hours and every 500 hours after the initial oil change.
12 GLOSSARY OF TERMS AUTO START/STOP – Unit will automatically start when the trigger is pulled, and it will stop the motor on time delay after the trigger has been released in order to prevent the pump from bypassing and overheating. PSI – Pounds per square inch. Pressure washers are designed and rated to operate at a specific PSI. Operating at pressures exceeding the maximum rating could result in damage to the unit and/or SEVERE PERSONAL INJURY. GPM – Gallons per minute.
13 COMPONENT IDENTIFICATION Commercial Model: Motor Water Pump PUMP switch Hand Carry Frame Wall Mount Frame Cold Water Electric • Rev.
14 Industrial Model: Electrical Box (PUMP switch on side) Motor Water Pump Belt Guard *Model shown with optional auto stop start. Stationary Frame Pressure Wand Assembly: Nozzle Quick Coupler Spray Gun Trigger Black Nozzle for Downstream Chemical Application Wand Nozzles High Pressure Hose Cold Water Electric • Rev.
15 Firehouse and Car Detailing System: Pump Motor Electrical Box (PUMP switch on side) High Pressure Hose and Reel Gun and Wand Holder Cold Water Electric • Rev.
16 Manual Stop/Start Pump Assembly: Oil Dipstick Unloader Chemical Injector (Downstream) Water Outlet Quick Connector Water Pump Water Inlet Cold Water Electric • Rev.
17 Auto Stop/Start Pump Assembly: Unloader Oil Dipstick Chemical Injector (Downstream) Auto Stop/Start Pressure Switch Water Outlet Quick Connector Water Pump Water Inlet Auto Stop/Start Pressure Switch Cold Water Electric • Rev.
18 Firehouse and Car Dealing System Pump Assembly: Unloader Pressure Switch Electric Motor High Pressure Soap Injector Ball Valve for Soap Injector Cold Water Electric • Rev.
19 Belt Driven Pump Assembly: Unloader Water Outlet Quick Connector Auto Stop/Start Pressure Switch Pump Head Pressure Gauge Auto Stop/Start Pressure Switch Belt Drive Wheel Water Outlet Water Pump Water Filter Cold Water Electric • Rev.
20 QUICK DIAGNOSTICS AND SOLUTIONS GUIDE PROBLEM No pressure or Very low pressure PUMP TYPE OF OIL EK Pump Hydraulic 68 (650ml) GP Pump 30W SAE Non-Detergent POSSIBLE CAUSES SOLUTIONS Metal in oil - Examine oil in pump to see if there is metal in oil. - If you find traces or pieces of metal, your pump has damaged components. Dirt in water - Verify if there is dirt in nozzle tip or in valves in pump. - If nozzle is plugged, clean or replace it. - If valves in pump are clogged, clean valves.
MANUFACTURER’S WARRANTY The manufacturer warrants all original equipment of the manufacturer to be free from defects in material and workmanship as follows: Pump Head Pump Crankcase Internal Pump Parts Heating Coil Honda Engine* Kohler Engine* Others Electric Motor* Frame and Body Materials Burner Assemblies Wheels and Castors Accessories, Unloader, Safety Valves Hoses, Fittings, O’Ring, and Elastomers Pressure Gauges 10 years 5 years 90 days 5 years, 1 prorated 3 years, 1 year 1 year Lifetime 1 year 90 da
IF IN DOUBT ASK EASY KLEEN PRESSURE SYSTEMS LTD CIRCUIT DIAGRAM AUTO START STOP SINGLE PHASE 120V/240V AC COLD WATER WITH FLOW SWITCH L1 L1 Al T1 '\ 10MOTOR A L2 L2 11 AUTO T2 A2. A1 ,---------( A 1 I O 1 2 3 TIMER 5 GND 4 TIMING RESISTOR 1M OHMS DRAWING FILE I J:\CURRENT WIRING DIAGRAMS\PDF set\Easy Kleen\AS IS FD IP\AUTO STOP START\WD01 1004.
EASY KLEEN PRESSURE SYSTEMS LTD IF IN DOUBT ASK CIRCUIT DIAGRAM AUTO START STOP 3 PHASE 208/230/460/575V AC COLD WATER WITH FLOW SWITCH L1 L1 L2 �� L3 I I � A � AUTO T3 � 1 GND 2 TIMER TIMING RESISTOR 1M OHMS DRAWING FILE I J:\CURRENT WIRING DIAGRAMS\PDF set\Easy Kleen\AS IS FD IP\AUTO STOP START\WD01 1005.
IF IN DOUBT ASK EASY KLEEN PRESSURE SYSTEMS LTD CIRCUIT DIAGRAM AUTO START STOP 3 PHASE 208/230/460/575V AC COLD WATER WITH PRESSURE SWITCH L1 L1 B A L2 L3 I I I II --� �-r� L2 T2 PRESSUR SWITCH NORMALLY OPEN P MP HEAD BLUE BROWN 30MOTOR RED BLUE PRESSURE �I GND ITCH NORMALLY CLOSED TLETLINE AUTO � 2 TIMER TIMING RESISTOR 1 M OHMS DRAWING FILE I J:\CURRENT WIRING DIAGRAMS\PDF set\Easy Kleen\AS IS FD IP\AUTO STOP START\WD01 1006.
27 Easy-Kleen Pressure Washers Service Manual This manual is intended for technical personnel to assist in the diagnosis and repair of issues with pressure washers. Some of the information in this manual will apply to other pressure washer models and may not apply to this model. This manual is not intended for use by non-technical personnel. It is advised to always refer to competent technical personnel when repairs are advised to avoid equipment damage or potential personnel injury.
POWER SYSTEM DIAGNOSTICS - Gas Motor Not Starting PROBLEM Gas motor not starting Spark Plug - strong gas smell Fuel POSSIBLE CAUSE No ignition Check ignition by removing spark plug from cylinder. If electric start, try starting using the recoil starter. Electric Starter/Battery Fuse blown in key switch Recharge or replace battery. 18 amp engine, open key switch, replace 30 amp fuse Flooded Wait 5 minutes before attempting to restart.
FLUID SYSTEM DIAGNOSTICS - Flow and Pressure PROBLEM No Flow POSSIBLE CAUSE No power Trigger gun valve No water source Clogged spray nozzle Clogged inlet filter Float Valve stuck (optional) Faulty unloader valve Incorrect or no spray nozzle Low pressure, adequate flow Worn spray nozzle Debris in valves Lance on low pressure Unloader is not adjusted correctly Pressure gauge inaccurate Low pressure, low flow Pump packings bad Volume Improperly adjusted Discharge leaks Downstream chemical injector (Dema)
PROBLEM POSSIBLE CAUSE Improperly adjusted unloader Faulty unloader SOLUTION Nozzle must be properly sized for the rated flow and pressure. Reset unloader or pressure relief if nozzle size is changed. Check the pressure gauge using a properly calibrated pressure gauge on quick connects at the equipment outlet. Adjust to the proper pressure using pressure gauge. Check the unloader action. If it is not working properly, it may need repaired or replaced.
FLUID SYSTEM DIAGNOSTICS - Unloader PROBLEM POSSIBLE CAUSE Very low or no flow Unloader stuck in bypass Unloader will not unload Debris in unloader Sever leak on the outlet of unit Improper flow Unloader (flow) cycles with system under pressure Nozzle to small Nozzle clogged Improper unloader orifice Unloader orifice clogged Injector orifice clogged Other downstream restriction Pump not delivering the rated pressure High water supply pressure Unloader (flow) cycles with system in bypass No restrict
Unloader (pressure) produces low flow and normal pressure Unloader (flow) produces low flow & normal pressure Unloader (pressure) leaks from main spring or adjusting bolt Unloader (flow) pressure increases when trigger released Unloader (flow) leaks water around adjusting bolt Unloader adjusted too low If the unloader is diverting flow to bypass it may be adjusted too low, readjust as necessary.
FLUID SYSTEM DIAGNOSTICS - Leaking ANY LEAKS SHOULD BE REPAIRED ASAP TO PREVENT DAMAGE TO THE SYSTEM. PROBLEM From inlet From low pressure (inlet) line fittings POSSIBLE CAUSE Garden hose washer SOLUTION Ensure the washer is present and in good condition. Loose clamps or connections Low pressure line should be properly sealed on barb and tightly clamped.
FLUID SYSTEM DIAGNOSTICS - Trigger Gun/Spray Nozzle PROBLEM POSSIBLE CAUSE Broken piston rod in trigger gun No nozzle flow from nozzle when trigger depressed.
BOILER SYSTEM DIAGNOSTICS - Boiler Controls PROBLEM No voltage solenoid Solenoid coil does not energize Solenoid coil energizes POSSIBLE CAUSE SOLUTION Boiler control or electrical problem A multimeter can be used to check continuity through controls and pinpoint the problem areas. Bad connection to solenoid coil Electrical connections to solenoid valve coil should be tight and not corroded. Coil bad Check to see if fuel solenoid will energize when the proper voltage is applied.
BOILER SYSTEM DIAGNOSTICS - Flow Switch - Optional PROBLEM Reed switch activates when tested with external magnet Reed switch does not activate when tested with external magnet POSSIBLE CAUSE SOLUTION Magnet fouled and will not move If magnet does not move freely within its housing, remove debris to unstick it.
