Spraystation® HV5500 Operating Manual EN
HV5500 1 1 2 3 4 5 Spraystation® HV5500 Operating Manual EN 2 3 A A B B
HV5500 4 1 2 5 A 6 7 20-30 cm A C B B C
HV5500 9 8 54 3 2 1 6 9 8 7 10 4 3 2 1 12 A 11 4 3 1 2
HV5500 EN MANY THANKS FOR PLACING YOUR TRUST IN US We would like to congratulate you on purchasing this Earlex product; we are sure that you will enjoy working with it greatly. Please read the Operating Manual carefully and observe the safety information before starting the tool. Store the Operating Manual in a safe place close to the product in case it needs to be used by someone else. We would be happy to be of assistance if you have any questions, suggestions or requests.
HV5500 EN 1. Explanation of symbols used This symbol indicates a potential danger to you or for the tool. Under this symbol you can find important information on how to avoid injuries and damage to the power tool. Danger of electrical shock i Indicates tips for use and other particularly useful information. 2. General Safety Instructions CAUTION! Read all the instructions. Non-observance of the instructions below can cause electric shock, fire and/or serious personal injuries.
HV5500 EN d) Do not misuse the supply cord by carrying the tool by the cord, hanging it from the cord or by pulling on the cord to remove the plug. Keep the supply cord away from heat, oil, sharp edges or moving tool parts. Damaged or twisted leads increase the risk of an electric shock. e) If you work outdoors with a power tool, only use extension cables suitable for outdoor use. The use of an extension lead that is suitable for outdoors reduces the risk of an electric shock.
HV5500 EN 4. Power tool use and care a) Do not overload the tool. Use the power tool designed for the work that you are doing. You work better and safer in the specified performance range if you use the suitable power tool. b) Do not use power tools whose switch is defective. A power tool that cannot be switched on or off is dangerous and has to be repaired. c) Remove the plug from the power source before carrying out tool settings, changing accessories or putting the tool away.
HV5500 EN Socket-outlets and plugs must be masked. Risk of an electric shock as a consequence of sprayed material entering the socket-outlet! • DO NOT use the spray guns to spray flammable substances. • The spray guns are not to be cleaned with flammable solvents. • Caution against dangers that can arise from the sprayed substance and observe the text and information on the containers or the specifications given by the substance manufacturer. • DO NOT spray any liquid of unknown hazard potential.
HV5500 EN 5. Field of application Many different coating substances can be processed with this tool. 6. Coating Materials Suitable for Use Interior wall paint (dispersions and latex paint) Water and solvent-based paints, finishes, primers, clear finishes, staining sealers and wood sealer preservatives. 7. Coating Materials Not Suitable for Use Materials that contain highly abrasive components, facade paint, caustic solutions and acidic coating substances. Flammable materials. 8.
HV5500 EN 9. Preparation of the Coating Material • Mix the material well in the original container. When using interior wall paint, an agitator is recommended. i The viscosity (thickness) of your paint may need thinning before spraying. Start with a 10% dilution. Stir well. If further thinning is required dilute by 5% and continue stirring until the finish of chosen coating is satisfactory. Some units are supplied with a cup to measure the viscosity of coating material.
HV5500 EN i Spend some time practising on cardboard or a similar surface in order to determine the right flow rate of paint and air for the best spray pattern. Detailed information about these settings can be found in chapter 11- 12. 11. Selecting the Spray Setting WARNING! DANGER OF INJURY! Never pull the trigger guard while adjusting the air cap. Align spray direction lever to desired pattern as indicated (Fig. 4). Fig. 5 A = vertical flat jet for large areas; side to side motion Fig.
HV5500 Fig. 7 A / 7 B: EN CORRECT Even distance to the object. Fig. 7 C: • • • INCORRECT An uneven distance will result in uneven paint application. Move the spray gun evenly side to side or up-and-down, depending on the spray pattern setting. An even movement of the spray gun results in an even surface quality. When coating material builds up on the nozzle and air cap, clean both parts with a solvent or water.
EN HV5500 16. Cleaning the Fluid Tip and Needle Removing the needle 1) Carefully unscrew and remove Material Volume Adjuster (Fig. 10, 1) at the back of the gun. 2) Remove Spring (Fig. 10, 2). 3) Pull back on Trigger (Fig. 11, 4) to release Fluid Needle (Fig. 10, 3) at the back of the gun. 4) Remove Fluid Needle (Fig. 10, 3). 5) Unscrew Air Cap Ring (Fig. 9, 1). 6) Remove Air Cap (Fig. 9, 2). 7) Remove Spray Direction Plate (Fig 9, 3). 8) Use 13mm box spanner/ wrench to remove Fluid Tip (Fig. 9, 4).
HV5500 EN 18. Spare Parts Spare Parts Designation Air Cap, Ring and Spray Direction Plate Fluid Tip Fluid Tip Seal Needle Spring Material Volume Adjuster Air Feed Tube Gland Washer (Pack of 3) Paint Container Seal Filter Air Hose Reference Fig. 9, 1+2+3 Fig. 9, 4 Fig. 9, 5 Fig. 10, 2 Fig. 10, 1 Fig. 9, 9 Fig. 10, 4 (Visible when needle is removed) Fig. 9, 7 Fig. 12 A Fig. 1, 4 Order No. EAR2354075 EAR2354076 EAR2354077 EAR2353978 EAR2353999 EAR2353984 EAR2354010 EAR2353989 EAR2353961 EAR2353907 19.
HV5500 EN 21. Important Note regarding Product Liability! According to an EC directive, the manufacturer is liable for this product only if all parts originate from or were approved by the manufacturer and the tools are assembled and operated correctly. The use of other accessories and spare parts can partially or completely invalidate the liability. 22.
HV5500 EN Malfunction Cause Too much fog of coating material (Overspray) • Distance to the object too large • Too much coating material applied, material volume setting too high • Amount of air too high Paint in the ventilating hose* • Diaphragm soiled • Diaphragm defective • Spray material is too cold Poor covering capacity on the wall • Highly absorbent surface or paint with poor covering capacity • Distance too large Remedy ➞➞Reduce distance ➞➞Alter material volume adjuster ➞➞Alter material vol
HV5500 EN WARNING This unit is a Class II appliance which means it is double-insulated for your protection, no earthing wire is necessary. If the supply cord is damaged, it must be replaced by the manufacturer or its appointed agents to avoid a safety hazard. Your unit has been supplied with a supply cord fitted with a fuse plug. This is identified by the fuse holder in the base of the plug. Please read the following safety instructions before use. 1.
HV5500 EN 2 year guarantee The guarantee runs for two years, counting from the date of sale (sales slip). It covers and is restricted to free-of-charge rectification of faults which are demonstrably attributable to the use of faulty materials in manufacture, or assembly errors; or freeof-charge replacement of the defective parts. The guarantee does not cover incorrect use or commissioning or fitting or repair work which is not stated in our operating instructions.
HV5500 EN EN P EC Declaration of Conformity We declare under sole responsibility that this product conforms to the following relevant stipulations: 2006/42/EC; 2004/108/EC; 2011/65/EU; 2002/96/EC; 2006/95/EC Applied harmonised norms: EN 60335-1:2012, EN 62233:2008 EN 55014-1:2006 + A1:2009 + A2:2011, EN 55014-2:1997 + Corrigendum 1997 + A1:2001 + A2:2008, EN 61000-3-2:2006 + A1:2009 + A2:2009, EN 61000-3-3:2008 C.
HV5500 EN 17
HV5500 EN J. Wagner GmbH D Otto-Lilienthal-Str. 18 D-88677 Markdorf Hotline 0180 5 59 24 637 +49/ (0) 75 44/ 505-1169 WSB Finishing Equipment B Veilinglaan 56-58 1861 Meise-Wolvertem E-Coreco s.r.o. CZ Na Roudné 102 301 00 Plzeň +420 734 792 823 +420 227 077 364 Makimport Herramientas, S.L. E C/ Méjico nº 6 Pol. El Descubrimiento 28806 Alcalá de Henares (Madrid) +32/2/2 69 46 75 +32/2/2 69 78 45 902 199 021/ 91 879 72 00 91 883 19 59 Wagner France S.
