Service manual

6
REV23 4.14.15 TT10-12 4TNV98T
TABLE OF CONTENTS
Transaxle Case Extension & Retainer ............................................................................................................ 60
DRIVELINE ............................................................................................................................................................... 62
Driveshaft Assembly-Front ............................................................................................................................. 62
Driveshaft Assembly-Rear .............................................................................................................................. 63
AXLES ...................................................................................................................................................................... 64
Axle Assembly—Front Drive ......................................................................................................................... 64
Axle Assembly Breakdown-Front Drive ....................................................................................................... 66
Axle Assembly—Rear ...................................................................................................................................... 72
Axle Assembly Breakdown—Rear Drive Dually ......................................................................................... 74
Axle Assembly Breakdown—Rear Single Wheel ......................................................................................... 78
Recommended Axle Torque Specs ................................................................................................................. 80
BRAKES .................................................................................................................................................................... 81
Caliper Brake Assembly-Front ........................................................................................................................ 81
Drum Brake Assembly-Rear Dually ............................................................................................................... 82
Caliper Brake Assembly-Rear Single Wheel ................................................................................................. 84
Parking Brake Actuator Assembly ................................................................................................................. 86
Brake Actuator Assembly ............................................................................................................................... 88
Service Brake Assembly Dually ...................................................................................................................... 90
Service Brake Assembly Single Rear Wheel .................................................................................................. 92
HYDRAULIC SYSTEM ............................................................................................................................................... 94
Hydraulic Steering System Breakdown With Prince Pump ....................................................................... 94
Hydraulic Steering System Breakdown With Metaris Pump ..................................................................... 96
Hydraulic Tank Assembly ............................................................................................................................... 98
Hydraulic Assist Schematic ........................................................................................................................... 101
FUEL SYSTEM ........................................................................................................................................................ 102
Fuel System Yanmar Tier II & Tier III .......................................................................................................... 102
Fuel Injection Pump Yanmar Tier II ............................................................................................................. 104
Fuel Injection Lines & Nozzle Yanmar Tier II ............................................................................................ 105
Fuel Injection Pump Yanmar Tier III ........................................................................................................... 106
Fuel Injection Lines & Nozzle Yanmar Tier III ........................................................................................... 107
Engine Fuel Line Yanmar Tier II ................................................................................................................... 108
Engine Fuel Line Yanmar Tier III ................................................................................................................. 110
AIR CLEANER ........................................................................................................................................................ 112
Air Cleaner Assembly – Diesel ..................................................................................................................... 112
EXHAUST & INTAKE SYSTEM ................................................................................................................................ 113
Exhaust System Yanmar Tier II & Tier III Engines .................................................................................... 113
Exhaust Manifold Yanmar Tier II Engine .................................................................................................... 114
Intake Manifold Yanmar Tier II Engine ....................................................................................................... 115
Exhaust Manifold Yanmar Tier III Engine .................................................................................................. 116
Intake Manifold Yanmar Tier III Engine ..................................................................................................... 118
OPERATOR COMPARTMENT .................................................................................................................................. 120
Accelerator Pedal Assembly Yanmar Tier III Engine ............................................................................... 120
Accelerator Pedal Assembly Yanmar Tier II Engine .................................................................................. 121
Instrument Panel (Sauer Danfoss Display/Controller) ............................................................................. 122
Quick Start Guide (Sauer Danfoss Display/Controller) ........................................................................... 123
Instrument Panel (H30 Display/Controller) ............................................................................................... 124
Quick Start Guide (H30 Display/Controller) ............................................................................................. 125
Transmission Control ..................................................................................................................................... 126