Service manual

5
REV23 4.14.15 TT10-12 4TNV98T
TABLE OF CONTENTS
INTRODUCTION ....................................................................................................................... 3
PURPOSE & USE OF THIS MANUAL ......................................................................................................................... 3
TECHNICAL ASSISTANCE .......................................................................................................................................... 3
ORDERING SPARE/SERVICE PARTS .......................................................................................................................... 3
CONTACT INFORMATION ......................................................................................................................................... 3
WARRANTY ................................................................................................................................ 8
VEHICLE ID INFORMATION ..................................................................................................................................... 8
WARRANTY INFORMATION ...................................................................................................................................... 9
Eagle Warranty Registration ..........................................................................................................................10
Yanmar warranty registration .........................................................................................................................10
Authorized Yanmar Distributor information ...............................................................................................10
EAGLE TUGS SERVICE BULLETIN ESB-02-08 ............................................................................................................11
SAFETY INFORMATION ............................................................................................................................................12
SERVICE PARTS ILLUSTRATIONS & DETAIL ............................................................... 13
IDENTIFICATION KEY ..............................................................................................................................................13
POWER TRAIN .........................................................................................................................................................14
Engine Dress – Yanmar Tier II & Tier III Engines ........................................................................................14
Alternator Yanmar Tier II Engine ...................................................................................................................16
Alternator Yanmar Tier III Engine .................................................................................................................17
Alternator (High Output) Yanmar Tier II Engine with Cab or Accessory Options ...............................18
Alternator (High Output) Yanmar Tier III Engine with Cab or Accessory Options ..............................19
Head Cover Assembly Yanmar Tier II & Tier III Engines ...........................................................................20
Cylinder Block Assembly Yanmar Tier II Engine ........................................................................................22
Cylinder Block Assembly Yanmar Tier III Engine .......................................................................................24
Crankshaft & Piston Yanmar Tier II Engine ..................................................................................................26
Crankshaft & Piston Yanmar Tier III Engine ................................................................................................28
Camshaft & Driving Gear Yanmar Tier II Engine ........................................................................................30
Camshaft & Driving Gear Yanmar Tier III Engine .......................................................................................32
Governor Assembly Yanmar Tier III Engine Only .......................................................................................34
Oil Pan Assembly Yanmar Tier II & Tier III Engines ...................................................................................35
Lube, Oil System Yanmar Tier II & Tier III Engines ....................................................................................36
Lube Oil Lines Yanmar Tier II Engine ...........................................................................................................38
Lube Oil Lines Yanmar Tier III Engine .........................................................................................................40
Gear Housing Yanmar Tier II Engine ............................................................................................................42
Gear Housing Yanmar Tier III Engine ...........................................................................................................44
Turbo Charger Yanmar Tier II Engine ...........................................................................................................46
Turbo Charger Yanmar Tier III Engine ..........................................................................................................47
Engine Gaskets Yanmar Tier II Engine ..........................................................................................................48
Engine Gaskets Yanmar Tier III Engine .......................................................................................................50
COOLING SYSTEM....................................................................................................................................................52
Engine Cooling System Yanmar Tier II .........................................................................................................52
Engine Cooling System Yanmar Tier III ........................................................................................................54
Radiator and Transmission Cooler Yanmar Tier II & Tier III .....................................................................56
TRANSMISSION ........................................................................................................................................................58
Transaxle Mounting & Misc. Parts .................................................................................................................58