Service manual

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REV23 4.14.15 TT10-12 4TNV98T

EAGLE TUGS

Parts and Service Manual

Vehicle Types: TT-10 & TT-12

Engine Type: Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models

Summary of content (166 pages)

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EAGLE TUGS Parts and Service Manual V e hi cle T ype s: T T- 1 0 & TT - 1 2 En gi ne T ype : Yanmar Turbo Diesel 4TNV98T Tier II & Tier III Engine Models TT10-12 4TNV98T REV23 4.14.
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I NTRODUCTION From everyone at Eagle Tugs, we would like to say Thank You for purchasing an Eagle TT-series tow tractor. We take a lot of pride in the quality of the products that we build, as well as our continued customer service. Our goal is to build a long term relationship with our customers. We want you, the customer, to be 100% satisfied with your Eagle experience. To us, this means that your Eagle TT-series tractor is functionally superior to any other products you have used.
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T ABLE OF C ONTENTS INTRODUCTION ....................................................................................................................... 3 PURPOSE & USE OF THIS MANUAL......................................................................................................................... 3 TECHNICAL ASSISTANCE .......................................................................................................................................... 3 ORDERING SPARE/SERVICE PARTS ........
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T ABLE OF C ONTENTS Transaxle Case Extension & Retainer ............................................................................................................ 60 DRIVELINE ............................................................................................................................................................... 62 Driveshaft Assembly-Front .............................................................................................................................
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T ABLE OF C ONTENTS Yanmar Engine Wire Harness Tier III Engine ............................................................................................130 Yanmar Vehicle Wire Harness Tier II Engine .............................................................................................132 Yanmar Vehicle Wire Harness Tier III Engine (Prior to 10/2013) .............................................................134 Yanmar Vehicle Wire Harness Tier III Engine (10/2013 through 09/2014)..........
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W ARRANTY V EHICLE ID I NFORMATION This information can be found on the tractor’s I.D. Plate located on the firewall next to the driver’s seat. Additionally, there is a permanent serial number located on the rear bulkhead inside the engine compartment.
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W ARRANTY WARRANTY INFORMATION Please read the Eagle Tugs warranty statement (available on our website) carefully. When contacting Eagle Tugs for warranty or parts service, please have the following information ready: Tractor model number Tractor serial number Current hour reading TT10-12 4TNV98T REV23 4.14.
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W ARRANTY E AGLE W ARRANTY R EGISTRATION I NFORMATION In order for Eagle to provide the most efficient warranty repair service please fill out and return the Warranty Registration Card included with your vehicle. This form may either be mailed to Eagle or e-mailed to support@eagletugs.com. Please see warranty terms and conditions on the previous page.
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W ARRANTY TT10-12 4TNV98T REV23 4.14.
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S AFETY I NFORMATION I MPORTANT S AFETY N OTICE Appropriate service methods and proper repair procedures are essential for the safe, reliable operation of all industrial engines as well as the personal safety of the individual performing the work. This Service Manual provides general directions for accomplishing service and repair work with tested and effective techniques. Following them will help assure reliability.
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S ERVICE P ARTS I LLUSTRATIONS & D ETAIL I DENTIFICATION K EY The following abbreviations are used throughout the parts lists in this section. Abbreviation Meaning NL Not Listed NPN No Part Number AR As required Purpose Part required but not shown on diagram Parts shown and numbered, but not stocked and sold by Eagle. Typically used for bolts, clamps, etc… !TO HELP US SERVICE YOU BETTER.
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P OWER TRAIN ENGINE DRESS 28 27 25 26 33 29 8 6 7 31 24 1 30 9 2 32 3 4 5 23 22 12 11 10 13 21 14 16 18 20 21 15 17 19 STANDARD TORQUE CHART Thread Size x Pitch mm in-lb Tightening Torque M6 x 1.0 kgf/m M10 x 1.5 M12 x 1.75 M14 x 1.5 M16 x 1.5 17-21 32-40 58-72 94-108 160-174 22.6-28.4 45-54.8 78.5-98.10 127.2-146.8 216.2-235.8 4.5-5.5 8.0-10.0 12.5-15.5 87-105 ft-lb N-m M8 x 1.25 9.8-11.8 1.1 2.03-2.
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P OWER TRAIN ENGINE DRESS Item Part Number Qty Description 1 NPN 4 3/4-16 X 3 1/2 BOLT & 3/4" FLAT WASHER 2 B-TT5D-00008-1 1 ENGINE MOUNT 3 A-TT5D-00013-1 4 ISOLATOR 4 A-TT5D-00010 4 LORD WASHER 5 NPN 4 3/4" LOCK NUT 6 A-TT8-00312 1 FAN 7 A-TT8-00360 1 FAN SPACER 8 SP20PB11L145H9L 1 PRINCE PUMP 9 B-TT5D-00006-1 1 FRONT ENGINE MOUNT 10 TM27C00305-ID 1 FLEX PLATE WASHER 11 B-TT10TD-00016-ID 1 FLEX PLATE 12 B-TT5D-00017-4TNV 1 FLEX PLATE ADAPTER 13 129
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P OWER TRAIN 40 AMP ALTERNATOR ASSEMBLY— YANMAR TIER II 8 9 7 6 5 1 2 3 4 Item Part Number Qty Description 1 129795-01900 1 STUD, ALTERNATOR 2 26306-100002 2 NUT, ALTERNATOR 3 26014-080252 1 BOLT, M8 X 25 PLATED 4 119810-77340 1 BOLT ,ADJUSTING 5 129900-77330 1 ADJUSTER BRACKET, ALTERNATOR 40 AMP 6 129423-77200 1 ALTERNATOR 40 AMP(BLUE ID TAG) 7 119643-66900 1 DIODE 8 119650-77910 1 RELAY, GLOW 9 128300-77920 1 TIMER 10 129211-77920 1 TIMER *Most commo
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P OWER TRAIN 55 AND 80 AMP ALTERNATOR ASSEMBLY—YANMAR TIER II AND III DIESEL 7 6 5 2 3 4 Item Part Number Qty Description 1 129795-01900 1 STUD, ALTERNATOR 55 AMP ALT 1 26116-101202 1 STUD, ALTERNATOR 80 AMP ALT 2 26306-100002 2 NUT, ALTERNATOR 55 AMP ALT 2 26366-100002 2 NUT, ALTERNATOR 80 AMP ALT 3 26106-080222 1 BOLT, M8 X 22 PLATED 55 AMP ALT 3 26014-080252 2 STUD 80 AMP ALT 4 129972-77341 1 BOLT ,ADJUSTING 5 129972-77330 1 ADJUSTER BRACKET 55 AMP ALT 5 1299
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P OWER TRAIN TIER II 105 AMP HIGH OUTPUT ALTERNATOR ASSEMBLY TUGS WITH CAB OPTION OR AS REQUIRED BY ENGINEERING DUE TO ADDED OPTIONS 4 1 9 2 6 3 5 8 7 Item Part Number Qty Description 1 AE-OPT-0021 1 105A ALTERNATOR 2 NPN 1 1.40 SPACER 3 NPN 1 .23 SPACER 4 NPN 1 M10-1.5 x 130 5 NPN 1 .92 SPACER 6 26306-100002 1 M10-1.5 LOCK NUT 7 26014-080252 1 BOLT M8-1.
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P OWER TRAIN TIER III 105 AMP HIGH OUTPUT ALTERNATOR ASSEMBLY TUGS WITH CAB OPTION OR AS REQUIRED BY ENGINEERING DUE TO ADDED OPTIONS 4 1 11 2 6 3 7 5 10 9 Item Part Number Qty Description 1 AE-OPT-0021 1 105A ALTERNATOR 2 NPN 1 1.40 SPACER 3 NPN 1 .23 SPACER 4 NPN 1 M10-1.5 x 130 5 NPN 2 5/16 FLAT WASHER 6 119940-77270 1 SPACER 7 26306-100002 1 M10-1.
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P OWER TRAIN HEAD COVER ASSEMBLY YANMAR TIER II & TIER III 1 2 3 4 5 6 7 16 15 6 7 8 9 10 11 12 13 14 REV23 4.14.
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P OWER TRAIN HEAD COVER ASSEMBLY YANMAR TIER II & TIER III Item Part Number Qty Description 1 22857-500100 6 SCREW 5 X 10 TAPIING 2 123907-03120 1 PLATE, BREATHER 3 123907-03100 1 DIAPHRAM, BREATHER 4 123907-03140 1 SPRING, DIAPHRAM 5 123907-03110 1 CENTER PLATE 6 124160-11360 4 KNOB 7 24311-000120 4 O-RING 1A P12.
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P OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER II DIESEL 12 11 1 2 10 3 3 4 3 3 9 5 4 6 4 7 8 REV23 4.14.
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P OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER II Item Part Number Qty Description 1 22351-060012 2 SPRING PIN 6 X 12 2 129900-01250 1 PLUG 55 3 27241-300000 8 PLUG 30 4 23876-030000 3 PLUG PT 3/8 SCREW 5 129907-01190 1 SPACER 6 129900-02930 2 BEARING ASSY, THRUST 6 129900-02940 2 BEARING ASSY, THRUST O/S=.025 7 729900-02800 5 MAIN BEARING SET 7 129900-02340 5 MAIN BEARING SET O/S=.
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P OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER III DIESEL 10 9 1 2 4 3 3 4 3 3 8 4 4 5 6 7 REV23 4.14.
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P OWER TRAIN CYLINDER BLOCK ASSEMBLY—YANMAR TIER III DIESEL Item Part Number Qty Description 1 22351-060012 2 SPRING PIN 6 X 12 2 129900-01250 1 PLUG 55 3 27241-300000 8 PLUG 30 4 23876-030000 3 PLUG PT 3/8 SCREW 5 129900-02931 2 BEARING ASSY, THRUST 5 129900-02941 2 BEARING ASSY, THRUST O/S=.025 6 729900-02801 5 MAIN BEARING SET 6 129900-02341 5 MAIN BEARING SET O/S=.
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P OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER II DIESEL 1 2 3 4 5 8 6 7 17 15 16 14 18 13 12 11 10 9 REV23 4.14.
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P OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER II DIESEL Item Part Number Qty Description 1 129907-22050 4 RING SET STANDARD 1 729907-22950 4 RING SET O/S=0.25 2 129907-22090 4 PISTON WITH RING STANDARD 2 129907-22910 4 PISTON WITH RING STANDARD O/S=0.25 3 120130-22301 4 PISTON PIN 4 22252-000300 8 CIRCLIP 30 5 129900-23910 4 BUSH, PISTON PIN 6 129900-23600 4 BEARING ASSY, CRANKCASE PIN STANDARD 6 129900-23610 4 BEARING PIN O/S=.
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P OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER III DIESEL 1 2 3 4 5 8 6 7 17 15 16 14 18 13 12 11 10 9 REV23 4.14.
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P OWER TRAIN CRANKSHAFT & PISTON—YANMAR TIER III DIESEL Item Part Number Qty Description 1 129927-22050 4 RING SET STANDARD 1 729927-22950 4 RING SET O/S=0.25 2 129907-22080 4 PISTON WITH RING STANDARD 2 129907-22900 4 PISTON WITH RING STANDARD O/S=0.25 3 120130-22301 4 PISTON PIN 4 22252-000300 8 CIRCLIP 30 5 129900-23911 4 BUSH, PISTON PIN 6 129900-23601 4 BEARING ASSY, CRANKCASE PIN STANDARD 6 129900-23611 4 BEARING PIN O/S=.
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P OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER II DIESEL 1 2 1 3 3 4 4 8 5 6 7 12 13 11 10 9 14 18 17 REV23 4.14.
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P OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER II DIESEL Item Part Number Qty Description 1 129900-26250 2 BALL BEARING 2 129980-26200 1 GEAR, HO PUMP 3 129907-14400 8 PUSH ROD 4 129150-14200 8 TAPPET 5 22512-070140 1 KEY 7 X 14 6 129150-02450 1 THRUST BEARING(CAM) 7 129900-14100 1 GEAR, CAMSHAFT 8 129907-14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5-7 9 26106-080162 2 BOLT, M8 X 16 PLATED 10 26106-080552 3 BOLT, M8 X 55 PLATED 11 123900-25060 1 SHAFT(GEAR
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P OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER III DIESEL 1 2 1 3 3 4 4 8 5 6 7 12 13 11 10 9 14 18 17 REV23 4.14.
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P OWER TRAIN CAMSHAFT & DRIVING GEAR—YANMAR TIER III DIESEL Item Part Number Qty Description 1 129900-26250 2 BALL BEARING 2 129980-26200 1 GEAR, HO PUMP 3 129907-14400 8 PUSH ROD 4 129150-14200 8 TAPPET 5 22512-070140 1 KEY 7 X 14 6 129150-02450 1 THRUST BEARING(CAM) 7 129900-14100 1 GEAR, CAMSHAFT 8 129907-14581 1 CAMSHAFT ASSEMBLY INCLUDES ITEMS 5-7 9 26106-080162 2 BOLT, M8 X 16 PLATED 10 26106-080552 3 BOLT, M8 X 55 PLATED 11 123900-25060 1 SHAFT(GEA
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P OWER TRAIN GOVERNOR ASSEMBLY—YANMAR TIER III DIESEL (ONLY) 1 3 4 5 2 10 9 8 6 7 Item Part Number Qty Description 1 26106-080252 3 BOLT, M8 X 25 PLATED 2 24341-000480 1 O-RING 1A S-48.
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P OWER TRAIN OIL PAN ASSEMBLY YANMAR TIER II & TIER III 2 1 1 3 3 5 6 4 Item Part Number Qty Description 1 122916-01790 1 SEAL 2 977770-01212 1 GASKET, LIQUID 3 26106-080122 16 BOLT M8 X 12 PLATED 4 119640-01640 1 DRAIN PLUG 5 22190-220002 1 SEAL WASHER 22S 6 129916-01710 1 OIL PAN ASSEMBLY INCLUDES ITEMS 4 & 5 TT10-12 4TNV98T REV23 4.14.
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P OWER TRAIN LUBE — OIL SYSTEM YANMAR TIER II & TIER III 1 2 3 4 6 5 7 8 9 5 14 5 17 13 12 15 11 16 18 10 19 5 REV23 4.14.
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P OWER TRAIN LUBE — OIL SYSTEM YANMAR TIER II & TIER III Item Part Number Qty Description 1 129907-34811 1 DIPSTICK 2 129928-34850 1 TUBE, DIPSTICK 3 24311-240100 1 O-RING, DIPSTICK(NOT SHOWN) 4 129006-44480 1 JOINT 5 23000-025000 4 #25 CLAMP 6 129908-49060 1 PIPE, COOLING WATER 7 171056-49120 1 DRAIN PLUG 8 A-TT4-00651-1 1 OIL PRESSURE SENDING UNIT 9 129908-33010 1 OIL COOLER, INCL O-RING 123912-33050 10 129150-35153 1 OIL FILTER ELEMENT 11 123912-33100 1
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P OWER TRAIN LUBE — OIL LINES YANMAR TIER II TURBO CHARGER 1 3 4 2 19 4 20 17 18 5 21 17 16 22 23 15 6 BOLTS TO HEAD 6 6 14 6 7 8 8 7 9 6 6 10 11 12 5 13 6 7 6 8 REV23 4.14.
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P OWER TRAIN LUBE — OIL LINES YANMAR TIER II Item Part Number Qty Description 1 129935-39040 1 PIPE, LUBE OIL 2 124223-39900 1 RETAINER 3 121252-39150 1 BOLT, PIPE JOINT 4 23414-100000 2 GASKET 10, ROUND 5 26106-080122 2 BOLT, M8 X 12 PLATED 6 22190-080002 9 SEAL WASHER 8S 7 23857-030000 3 JOINT BOLT 8 129005-59830 3 BOLT ASSY, INCL ITEMS 6 & 7 9 129907-39061 1 PIPE ASSY, INCL ITEM 10 10 123907-39500 1 SUPPORT 11 22351-030010 4 SPRING PIN 3 X 10 12 1190
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P OWER TRAIN LUBE — OIL LINES YANMAR TIER III 3 4 TURBO CHARGER 4 19 1 5 21 2 20 5 22 BOLTS TO HEAD 17 18 17 16 15 15 6 6 6 6 7 6 6 14 8 8 6 6 7 9 10 11 12 5 6 7 6 13 8 REV23 4.14.
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P OWER TRAIN LUBE — OIL LINES YANMAR TIER III Item Part Number Qty Description 1 129928-39450 1 PIPE, LUBE OIL 2 124223-39900 1 RETAINER 3 121252-39150 1 BOLT, PIPE JOINT 4 23414-100000 2 GASKET 10, ROUND 5 26106-080122 3 BOLT, M8 X 12 PLATED 6 22190-080002 9 SEAL WASHER 8S 7 23857-030000 3 JOINT BOLT 8 129005-59830 3 BOLT ASSY, INCL ITEMS 6 & 7 9 129927-39060 1 PIPE ASSY, INCL ITEM 10 10 123907-39500 1 SUPPORT 11 22351-030010 4 SPRING PIN 3 X 10 12 119
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P OWER TRAIN GEAR HOUSING—YANMAR TIER II 2 1 3 11 4 13 12 14 2 22 10 4 9 15 3 8 7 16 6 5 17 18 19 19 20 7 21 19 REV23 4.14.
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P OWER TRAIN GEAR HOUSING—YANMAR TIER II Item Part Number Qty Description 1 24311-000070 1 O-RING 1A P7.
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P OWER TRAIN GEAR HOUSING—YANMAR TIER III 1 11 14 15 3 4 13 12 24 10 9 4 2 3 8 7 16 6 18 5 17 19 7 2 21 22 23 21 2 7 20 19 REV23 4.14.
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P OWER TRAIN GEAR HOUSING—YANMAR TIER III Item Part Number Qty Description 1 24311-000070 1 O-RING 1A P7.
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P OWER TRAIN TURBO CHARGER—YANMAR TIER II 1 2 3 5 6 4 7 Item Part Number Qty Description 1 139935-18010 1 TURBO CHARGER 2 119131-18320 4 STUD M8X22 3 123901-18080 1 GASKET 4 129472-18090 1 GASKET 5 26306-080002 4 NUT 6 129418-18320 4 STUD BOLT M8X20 7 129935-13100 1 EXHAUST MANIFOLD REV23 4.14.
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P OWER TRAIN TURBO CHARGER—YANMAR TIER III 1 2 3 5 6 4 7 Item Part Number Qty Description 1 129935-18010 1 TURBO CHARGER 2 119131-18320 4 STUD M8X22 3 123901-18080 1 GASKET 4 129472-18090 1 GASKET 5 26306-080002 4 NUT 6 129418-18320 4 STUD BOLT M8X20 7 129928-13100 1 EXHAUST MANIFOLD TT10-12 4TNV98T REV23 4.14.
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P OWER TRAIN ENGINE GASKETS—YANMAR TIER II REV23 4.14.
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P OWER TRAIN ENGINE GASKETS—YANMAR TIER II Item Part Number Qty 1 729907-92770 1 GASKET SET 2 23414-100000 2 GASKET 10, ROUND 3 129908-39690 1 GASKET, 10.
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P OWER TRAIN ENGINE GASKETS—YANMAR TIER III DIESEL REV23 4.14.
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P OWER TRAIN ENGINE GASKETS—YANMAR TIER III DIESEL Item Part Number Qty Description 1 729928-92660 1 GASKET SET 2 129907-01331 1 CLYLINDER HEAD GASKET 3 129900-32030 2 O-RING P20 4 129900-32040 1 O-RING P14 5 24311-000070 1 O-RING 1A P7.0 6 24351-030750 1 PACKING 3075 7 24311-000320 2 O-RING 1A P32.0 8 24321-000850 1 O-RING 1A G85.
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C OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER II DIESEL 2 3 4 1 5 6 7 8 9 10 18 9 12 9 16 17 17 8 13 11 15 14 19 20 21 24 22 23 25 22 27 26 REV23 4.14.
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C OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER II DIESEL Item Part Number Qty Description 1 129900-49870 1 GASKET, CASE 2 26106-060202 4 BOLT M6 X 20 PLATED 3 129916-49530 1 THERMOSTAT HOUSING 4 121850-49540 1 GASKET, THERMOSTAT HOUSING 5 121850-49811 1 THERMOSTAT 6 121850-49550 1 THERMOSTAT GASKET 7 121450-42450 1 PLUG M16 8 124465-44950 2 GASKET 9 23414-080000 3 GASKET 10 26106-080122 1 BOLT, M8 X 12 PLATED 11 105582-59150 1 BOLT, PIPE JOINT 12 233
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C OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER III DIESEL 25 30 26 32 25 29 28 5 25 26 26 27 31 26 25 1 2 3 8 9 10 4 24 3 2 6 7 5 11 13 12 16 33 23 22 21 17 16 20 15 18 14 19 17 REV23 4.14.
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C OOLING SYSTEM ENGINE COOLING SYSTEM—YANMAR TIER III DIESEL Item Part Number Qty Description 1 129900-49870 1 GASKET, CASE 2 124465-44950 2 GASKET 3 121450-42450 2 PLUG M16 4 129928-49800 4 5 26106-080122 2 BOLT, M8 X 12 PLATED 6 23414-080000 1 GASKET 7 26106-080602 3 BOLT, M8 X 60 PLATED 8 26106-060202 4 BOLT, M6 X 20 PLATED 9 129916-49530 1 THERMOSTAT HOUSING 10 121850-49540 1 GASKET, THERMOSTAT HOUSING 11 121850-49811 1 THERMOSTAT 12 121850-49550 1
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C OOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II & TIER III 1 13 13 2 TO ENGINE INLET 4 14 TO ENGINE OUTLET 5 12 4 4 11 9 10 14 6 8 7 TO TRANSMISSION FIG 1 15,23 16 17 18,19,20 21 *Fig 1 denotes tugs with copper radiator and coolers and Fig 2 denotes tugs with aluminum radiators and coolers. When ordering parts please specify which type of radiator is in your tug. REV23 4.14.
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C OOLING SYSTEM ENGINE COOLING SYSTEM YANMAR TIER II & TIER III 2 TO ENGINE INLET 12 13 13 1 3 TO ENGINE OUTLET 4 4 5 10 11 9 7 14 8 6 TO TRANSMISSION FIG 2 Item Part Number Qty Description 1 B-TT10TD-00311-2* 1 RADIATOR 2 A-USAT5-00330 1 RADIATOR CAP 3 10506B-108 4 FITTING PUSH ON END 06 TO 1/2M 4 NPN 8 5 A-TT10TD-00322 1 SURGE TANK 6 H10106 1 3/8 X 80 INCH HOSE 7 1040 8 TRANS COOLER MOUNTS 8 H10106 1 3/8 X 80 INCH HYDRAULIC HOSE WK PSI 350 9 H10106
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T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) 9 REV23 4.14.
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T RANSMISSION TRANSAXLE MOUNTING & MISC. PARTS (ALL TT 4-8 MODELS) Transmission identification guideline: Item 1 2 3 Part Number Qty. Description 5 SEE TABLE BELOW A-TN4-00707 3747361 4856444 (2.2/2.5) TT08-54-002-SA (2.0/2.
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T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER 17 3 4 2 5 6 7 1 8 9 10 11 13 12 14 20 15 19 16 18 17 REV23 4.14.
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T RANSMISSION TRANSAXLE CASE EXTENTION & RETAINER Item Part Number Qty Description 1 6501474 10 SCREW-HEX CAP-WASH M8-1.25 X 16 2 4471573 1 PAN 3 NPN 6 SCREW, HEX CAP WASH HEAD M8-1.25 X 2 4 4567493 1 RETAINER, BEARING 5 4269787 1 RETAINER, OIL 6 4504568 1 SPACER KIT 7 NPN 1 CUP(NOT SOLD SEPARATELY) 8 6501474 10 SCREW-HEX CAP WASH M8-1.25 X 16 9 4659342 1 COVER, TRANS.
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D RIVELINE DRIVE SHAFT ASSEMBLY-FRONT 3 2 7 1 5 6 4 Item Part Number Qty. Description 1 A-TT8-00201-1 1 TRANSMISSION OUTPUT YOKE SHAFT-FRONT 2 A-TT4-00132-1 1 CROSS BEARING FRONT D/S NEW STYLE 3 A-TT4-00134 1 DRIVE SHAFT SPRING 4 A-TT10-00202-2 1 DRIVE SHAFT 5 A-TT4-00130 2 END YOKE STRAP AND BOLT KIT 6 A-TT4-00137 1 CROSS BEARING FRONT D/S NEW STYLE 7 2-4-1921 1 END YOKE REV23 4.14.
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D RIVELINE DRIVESHAFT ASSEMBLY—REAR 6 2 3 1 5 4 Item Part Number Qty. Description 1 A-TT8-00201-2 1 TRANSMISSION OUTPUT YOKE SHAFT-REAR 2 A-TT4-00134 1 DRIVE SHAFT SPRING 3 A-TT4-00132-1 1 CROSS BEARING FRONT D/S NEW STYLE 4 AB-TT10D-00130-3 1 DRIVE SHAFT 5 A-TT4-00130 2 END YOKE STRAP KIT (DUAL REAR WHEELS ONLY) 6 A-TT4-00137 1 CROSS BEARING REAR D/S NEW STYLE 7 2/4/1921 1 END YOKE TT10-12 4TNV98T REV23 4.14.
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A XLE - F RONT AXLE ASSEMBLY—FRONT DRIVE 4 5 10 5 16 7 9 1 7 18 12 11 13 7 8 19 14 17 6 15 3 2 2 6 REV23 4.14.
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A XLE - F RONT AXLE ASSEMBLY—FRONT DRIVE ITEM PART NUMBER QTY.
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A XLE - F RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE 52 REV23 4.14.
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A XLE - F RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE Item Part Number Qty Description 1 A-TT10-00371 1 COMPLETE AXLE ASSEMBLY 2 706999-14X 1 GEAR & PINION ASSEMBLY 3 SEE KIT ITEM 71 OR 72 1 SLINGER-PINION OIL INNER 4 706060X KIT INNER PINION BEARING 5 SEE KIT ITEM 71, 76 OR 78 KIT SHIM-PINION ADJUSTING 6 SEE KIT ITEM 71 1 BAFFLE-PINION OIL 7 SEE KIT ITEM 71, 76 OR 78 KIT SHIM-PINION BEARING ADJUSTING 8 706045X KIT OUTER PINION BEARING 9 SEE KIT ITEM 71 1 SLINGER-PIN
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A XLE - F RONT 83 52 AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT. REV23 4.14.
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A XLES - F RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT.
PAGE 70
A XLE - F RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT. 83 52 REV23 4.14.
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A XLE - F RONT AXLE ASSEMBLY BREAKDOWN—FRONT DRIVE CONT. (1) Due to engineering change by Dana axles. Your tug may have either a 30 or 35 tooth shaft and joint assembly. All tugs with continental engines will have 909218-7 (35 tooth). It may be necessary for you to count the teeth on your shaft and joint assembly to correctly identify the part you require. (2) Note—If cotter pin cannot be installed after minimum torque is attained, the nut must be advanced until cotter pin can be installed.
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A XLE - R EAR AXLE ASSEMBLY—REAR DRIVE 2 4 3 5 7 1 7 7 6 8 7 12 8 15 9 11 13 14 10 18 16 17 15 16 17 REV23 4.14.
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A XLE - R EAR AXLE ASSEMBLY—REAR DRIVE ITEM PART NUMBER QTY.
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A XLE - R EAR D UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 52 18 REV23 4.14.
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A XLE - R EAR D UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE Item Part Number Qty Description 1 2 A-TT10-00361 1 COMPLETE AXLE ASSEMBLY 72165-5X KIT DRIVE GEAR & PINION 3 706060X KIT INNER PINION BEARING 4 SEE KIT ITEM 53 KIT SHIM-DRIVE PINION ADJUSTING 5 34849 1 BAFFLE-PINION BEARING 6 SEE KIT ITEM 53 KIT SHIM-PINION BEARING ADJUSTING 7 706045X KIT OUTER PINION BEARING 8 39238 1 SLINGER-PINION BEARING 9 38427 1 SEAL-PINION 10 345731X 1 END YOKE ASSEMBLY 11 30275
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A XLE - R EAR D UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE 18 52 REV23 4.14.
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A XLE - R EAR D UALLY AXLE ASSEMBLY BREAKDOWN—REAR DRIVE CONT Item Part Number Qty Description 38 070SR124-1 2 SHAFT-AXLE FLANGE LONG 39 31534 16 ADAPTER-STUD 40 36805 24 NUT-LOCK 41 SEE KIT ITEM 58 1 FLANGE HALF - DIFFERENTIAL CASE 42 SEE KIT ITEM 58 1 CAP HALF - DIFFERENTIAL CASE 43 SEE KIT ITEM 58 1 SHAFT - DIFFERENTIAL 44 SEE KIT ITEM 58 1 PINION - DIFFERENTIAL 45 SEE KIT ITEM 57 OR 58 1 GEAR - DIFFERENTIAL 46 SEE KIT ITEM 57 OR 58 1 RING - DIFFERENTIAL GEAR
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A XLE - R EAR S INGLE W HEEL REV23 4.14.
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A XLE - R EAR S INGLE W HEEL Item Part Number Qty.
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A XLES - G ENERAL RECOMMENDED TORQUE SPECIFICATIONS DANA 70 AXLE WRENCH TORQUE POSITION THREAD (LBS.
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B RAKES - F RONT BRAKE ASSEMBLY—FRONT 1 2 TT10-12 4TNV98T REV23 4.14.
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B RAKES - R EAR D UALLY DRUM BRAKE ASSEMBLY—REAR 29 28 30 21 REV23 4.14.
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B RAKES - R EAR D UALLY DRUM BRAKE ASSEMBLY—REAR Item Part Number Qty Description 070WD107-1 1 BRAKE ASSEMBLY L/H 070WD107-2 1 BRAKE ASSEMBLY R/H 1 4313905 1 BACKING PLATE L/H 1 4313904 1 BACKING PLATE R/H 2 RS358R 1 SET SHOE & LINING SET 4 EW-155068 1 CYLINDER ASSEMBLY L/H 4 EW-155069 1 CYLINDER ASSEMBLY R/H 5 315834 2 WHEEL CYLINDERS CONNECTING LINK 6 *SEE KIT BELOW 1 COVER 7 *SEE KIT BELOW 1 SPRING-UPPER 8 *SEE KIT BELOW 1 SPRING-LOWER 9 *SEE KIT BELOW
PAGE 84
B RAKES - R EAR S INGLE W HEEL REV23 4.14.
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B RAKES - R EAR S INGLE W HEEL Item Part Number Qty.
PAGE 86
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY 14 13 12 11 16 REV23 4.14.
PAGE 87
B RAKES PARKING BRAKE ACTUATOR ASSEMBLY Item Part Number Qty Description 1 A-TT4-00141 1 HAND BRAKE 2 NPN 4 1/4-20 x 1 HCS GR5 3 NPN 4 1/4 FLAT WASHER 4 NPN 4 1/4-20 NUT-LOCK 5 B-TT4-00145 1 CABLE PRIMARY 6 A-TT4-00146 1 BAR EQUALIZER 7 A-TT4-00193 3 CLEVIS PIN 8 NPN 3 COTTER PIN 9 & 10 A-TT4-00150 2 REAR PARKING BRAKE CABLE (DUALLY) 9 & 10 TT12-13-002-SA 2 REAR PARKING BRAKE CABLE (SINGLE WHEEL) 11 NPN 1 5/16-18 X 3/4 HCS 12 NPN 1 CABLE CLAMP PLATE 1
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B RAKES BRAKE ACTUATOR ASSEMBLY REV23 4.14.
PAGE 89
B RAKES BRAKE ACTUATOR ASSEMBLY Item Part Number Qty 1 C-TT4-10181 1 BRAKE PEDAL 2 C-TT4-10182 1 BRAKE PEDAL PIVOT SHAFT 3 C-TT4-10188 1 BEARING 4 A-TT4-00193 1 CLEVIS PIN 5 A-TT4-10192 1 CLEVIS 6 NPN 1 ½-20 X 12 ADJUSTING ROD 7 NPN 1 ½-20 NUT 8 NPN 1 COTTER PIN 9 A-TT2-0057 2 SHAFT COLLAR 10 NPN 1 CLEVIS PIN WASHER TT10-12 4TNV98T REV23 4.14.
PAGE 90
B RAKES - D UALLY SERVICE BRAKE ASSEMBLY 3 5 5 8 1 4 20 2 12 22 & 23 21 6 5 16 13 11 19 17 7 15 9 18 10 14 REV23 4.14.
PAGE 91
B RAKES - D UALLY SERVICE BRAKE ASSEMBLY ITEM PART NUMBER QTY.
PAGE 92
B RAKES - S INGLE R EAR W HEEL SERVICE BRAKE ASSEMBLY REV23 4.14.
PAGE 93
B RAKES - S INGLE R EAR W HEEL SERVICE BRAKE ASSEMBLY Item Part Number 1 A-TT10-00177 1 BRAKE LINE 2 A-TT10Y-00164 1 BRAKE LINE 3 A-TT10-00169 1 BRAKE LINE 4 A-TT4-00166 1 REAR BRAKE HOSE 5 A-TT4-00167 1 BRAKE LINE 6 A-TT4-00168 1 REAR BRAKE TEE 7 A-TT10-00170 1 BRAKE LINE 8 TT12-13-001-SA 1 REAR BRAKE LINE BRACKET 9 A-TT4-00178 4 BANJO BOLT (TWO FRONT AND TWO REAR) 10 A-TT4-00176-2 2 BRAKE LINE HOSE 11 A-TT10-00175 1 BRAKE LINE 12 A-TT4-00174 1 BRAKE LI
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H YDRAULIC S YSTEM HYDRAULIC STEERING SYSTEM WITH PRINCE PUMP 1 2 3 4 40 39 26 38 35 36 27 37 24 41 29 6 25 5 30 7 28 8 25 20 9 10 32 14 31 11 23 17 13 16 20 22 18 15 5 12 33 19 23 18 REV23 4.14.
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H YDRAULIC S YSTEM HYDRAULIC STEERING SYSTEM WITH PRINCE PUMP Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 38 39 40 41 TT10-12 4TNV98T Part Number A-TT10-00811 A-TT4-00813 A-TT10-00809 A-TT10-00807-1 C5315X6X8 A-TU-00801 A-TT10-00829 A-TT10-00822 A-TT10-00826 A-TT10-00803-1-MACH A-TT10-00817 A-TT4-00406 A-TT10-00407 A-TT4-00161-1 06UB67-56-06U606 SP20PB11L145H9L C3269X12X8 A-TT4-00606-1A H03912 NPN A-TT4-00606-1 H03912 H03912 TT00-09-002-AA N
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H YDRAULIC S YSTEM HYDRAULIC STEERING SYSTEM WITH METARIS PUMP 1 2 3 25 4 40 25 39 34 36 38 35 27 29 37 25 6 25 26 5 30 7 8 28 24 20 18 20 14 16 21 22 20 23 10 11 13 17 18 9 25 32 19 5 33 31 12 15 Item Part Number Qty Description 1 A-TT10-00811 1 HORN BUTTON 2 A-TT4-00813 1 WHEEL NUT REV23 4.14.
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H YDRAULIC S YSTEM HYDRAULIC STEERING SYSTEM WITH MATERIS PUMP Item 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 TT10-12 4TNV98T Part Number A-TT10-00809 A-TT10-00807-1 C5315X6X8 A-TU-00801 A-TT10-00829 A-TT10-00822 A-TT10-00826 A-TT10-00803-1-MACH A-TT10-00817 A-TT4-00406 A-TT10-00407 A-TT4-00161-1 06UB67-56-06U606 V10F1T3T11C3F20L C5515X6X8 A-TT4-00606-1A H03912 NPN A-TT4-00606-1 H03912 H03912 TT00-09-002-AA NPN H10106 H10106 H10106 A-TT
PAGE 98
H YDRAULIC S YSTEM HYDRAULIC TANK SUBASSEMBLY (STYLE A - SUPERSEDED) Item Part Number Qty Description 1 TT00-09-003-CA 1 SUCTION STRAINER 2 A-TT4-00606-1A 1 HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS 3 05706B-106 1 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 4 A-ES12-0550 1 HYDRAULIC BREATHER CAP *See Steering Fluid and Fill Procedure (Maintenance Section). REV23 4.14.
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H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC (STYLE B) Item Part Number Qty Description 1 TT00-09-002-AA 1 TT POWER STEERING TANK SUBASSEMBLY (INCLUDES ITEMS 2-8) 2 TT00-09-001-SAC 1 POWER STEERING RESERVOIR 3 TT00-09-003-CA 1 TT SUCTION STRAINER 4 A-TT4-00606-1A 1 HOSE BARB, 3/4 BARB X 1/2 NPT, BRASS 5 05706B-106 1 HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 6 05706B-C04 1 ELBOW, HOSE BARB, 3/8 BARB X 3/8 NPT, BRASS 7 NVSP-09-015-CA 1 SIGHT GAGE, 1/2 NPT 8 TT00-09-004
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H YDRAULIC S YSTEM THIS PAGE INTENTIONALLY LEFT BLANK. REV23 4.14.
PAGE 101
H YDRAULIC ASSIST HYDRAULIC ASSIST SYSTEM SCHEMATIC TT10-12 4TNV98T REV23 4.14.
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F UEL S YSTEM FUEL SYSTEM YANMAR TIER II & TIER III 2 3 2 3 1 4 2 13 5 12 3 2 2 2 25 3 14 2 6 20 2 11 2 3 10 7 2 9 8 2 3 19 2 18 AIR CLEANER BRACKET 2,3,7 17 21 22,24,23 2,3 15 OPTION FOR TIER II ONLY ITEMS 17 AND 18 REPLACE ITEM 10 ABOVE REV23 4.14.
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F UEL S YSTEM FUEL SYSTEM YANMAR TIER II & TIER III Item Part Number Qty Description 1 H05705 2 FUEL HOSE 60 INCH SAE30R7 50 PSI WK PR 2 NPN 12 #4 HOSE CLAMP 3 05705B-C04 6 90 DEGREE ELBOW FITTING 4 A-TT4-00271-1 1 FUEL CAP 5 A-TT10-00276 1 FUEL SENDING UNIT 6 A-TT10-00273 1 FUEL TANK 7 A-TT4-00280 2 BULK HEAD FITTING 8 H05705 1 FUEL HOSE 32 INCH SAE30R7 50 PSI WK PR 9 123907-55801 1 FUEL FILTER ELEMENT 10 H05705 1 FUEL HOSE 45 INCH SAE30R7 50 PSI WK PR 11
PAGE 104
F UEL SYSTEM FUEL INJECTION PUMP—YANMAR TIER II DIESEL 2 2 1 3 6 4 5 Item Part Number Qty Description 1 129907-01950 1 MOUNTING BRACKET 2 26106-080222 3 BOLT, M8 X 22 PLATED 3 26106-080162 2 BOLT, M8 X 16 PLATED 4 26106-100202 1 BOLT, M10 X 20 PLATED 5 129907-01960 1 MOUNTING BRACKET 6 729908-51310 1 FUEL INJECTION PUMP REV23 4.14.
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F UEL SYSTEM FUEL INJECTION LINES AND NOZZLE—YANMAR TIER II DIESEL 2 3 4 5 1 6 10 12 7 8 9 11 Item Part Number Qty Description 1 129908-59810 1 PIPE ASSEMBLY FUEL INJECTION 2 129908-59820 1 PIPE ASSEMBLY FUEL INJECTION 3 122908-59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129908-59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907-11601 4 PIPE SEAL 6 729908-53100 4 FUEL INJECTOR 7 26106-080182 1 BOLT, M8 X 18 PLATED 8 26106-060162 1 BOLT, M6 X 16 PLATED 9 122780-59100
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F UEL SYSTEM FUEL INJECTION PUMP—YANMAR TIER III DIESEL 3 4 2 1 7 6 5 Item Part Number Qty Description 1 729928-51300 1 FUEL INJECTION PUMP 2 26106-080302 3 BOLT, M8 X 30 PLATED 3 26106-080202 3 BOLT, M8 X 20 PLATED 4 129927-51250 1 RETAINER 5 26106-060122 1 BOLT, M6 X 12 PLATED 6 129927-51670 1 BRACKET 7 27241-160000 1 PLUG 16 REV23 4.14.
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F UEL SYSTEM FUEL INJECTION LINES AND NOZZLE—YANMAR TIER III DIESEL 1 2 3 5 4 6 10 9 8 7 7 Item Part Number Qty Description 1 129927-59810 1 PIPE ASSEMBLY FUEL INJECTION 2 129927-59820 1 PIPE ASSEMBLY FUEL INJECTION 3 122927-59830 1 PIPE ASSEMBLY FUEL INJECTION 4 129927-59840 1 PIPE ASSEMBLY FUEL INJECTION 5 123907-11601 4 PIPE SEAL 6 729927-53100 4 FUEL INJECTOR 7 123472-59120 2 BRACKET 8 26366-060002 2 NUT M6 9 129150-59120 1 RETAINER 10 129150-59131
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F UEL SYSTEM ENGINE FUEL LINE —YANMAR TIER II 1 2 3 12 1 11 2 7 8 10 9 4 5 6 15 14 13 REV23 4.14.
PAGE 109
F UEL SYSTEM ENGINE FUEL LINE—YANMAR TIER II Item Part Number Qty Description 1 123907-59540 5 JOINT BOLT, M6 2 123907-59550 5 PACKING, FUEL RETURN 3 129907-59140 1 PIPE ASSEMBLY F.O.
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F UEL SYSTEM ENGINE FUEL LINE —YANMAR TIER III DIESEL 1 2 11 3 12 1 2 7 8 10 9 5 4 6 15 13 14 REV23 4.14.
PAGE 111
F UEL SYSTEM ENGINE FUEL LINE—YANMAR TIER III DIESEL Item Part Number Qty Description 1 123907-59540 5 JOINT BOLT, M6 2 123907-59550 5 PACKING, FUEL RETURN 3 129907-59140 1 PIPE ASSEMBLY F.O.
PAGE 112
A IR C LEANER AIR CLEANER ASSEMBLY 2 1 4 5 3 6 7 Item Part Number Qty 1 NPN 1 #40 HOSE CLAMP 2 A-TT10-00093 1 AIR INTAKE ADAPTER 3 NPN 1 #60 HOSE CLAMP 4 A-TT4-00091-2 1 AIR CLEANER 5 A-TT4-00092-1 2 AIR CLEANER BRACKET 6 A-TT12Y-00092 1 AIR CLEANER SUPPORT BRACKET 7 P601437 1 AIR CLEANER ELEMENT 8 A-TT4-00098-2 1 RAIN CAP (NOT SHOWN) REV23 4.14.
PAGE 113
E XHAUST & INTAKE SYSTEM EXHAUST SYSTEM 1 2 3 4 5 3 2 Item Part Number Qty Description 1 123901-18080 1 EXHAUST GASKET 2 A-TT10TD-00253-2 1 2PC EXHAUST/TAIL PIPE 3 A-TT4-00254 2 EXHAUST CLAMP 2"HD 3/8 THREAD 4 A-TT4-00258-1 1 MUFFLER 5 A-TT12Y-00252 1 EXHAUST BRACKET "L" YANMAR TURBO N/S NPN 2 HCS, M10-1.5x25 (ITEM 5 TO ENGINE) N/S NPN 2 LOCK WASHER, M10 (ITEM 5 TO ENGINE) TT10-12 4TNV98T REV23 4.14.
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E XHAUST & INTAKE SYSTEM EXHAUST MANIFOLD—YANMAR TIER II DIESEL 1 2 3 9 8 7 4 5 6 Item Part Number Qty Description 1 129935-18010 1 TURBO CHARGER 2 119131-18320 4 BOLT M 8X22 3 123901-18080 1 EXH GASKET(ALSO SHOWN ON PG 101) 4 123900-13630 8 BOLT M8X80 5 129935-13100 1 EXHAUST MANIFOLD 6 129928-11700 1 CYLINDER HEAD ASSEMBLY 7 129900-13251 1 EXHAUST MANIFOLD GASKET 8 129472-18090 1 GASKET 9 129418-18320 4 STUD BOLT M8X20 REV23 4.14.
PAGE 115
E XHAUST & INTAKE SYSTEM INTAKE MANIFOLD—YANMAR TIER II DIESEL 1 2 3 2 4 5 6 14 7 8 13 9 12 11 10 Item Part Number Qty Description 1 129935-18010 1 TURBO CHARGER 2 23000-054000 2 CLAMP 3 123951-18220 1 JOINT B 4 129935-18350 1 AIR INTAKE DUCT 5 26106-080902 2 BOLT M8X90 PLATED 6 26106-080702 2 BOLT M8 X 70 PLATED 7 119129-77020 1 GASKET 8 119005-77050 1 AIR HEATER 9 26106-080802 2 BOLT M8X80 PLATED 10 26106-080452 8 BOLT M8X45 PLATED 11 129944-12110
PAGE 116
E XHAUST & INTAKE SYSTEM EXHAUST MANIFOLD—YANMAR TIER III DIESEL 25 24 8 10 1 12 9 3 3 2 7 17 9 13 16 6 11 5 20 15 14 22 23 18 4 21 19 REV23 4.14.
PAGE 117
E XHAUST & INTAKE SYSTEM EXHAUST MANIFOLD—YANMAR TIER III DIESEL Item Part Number Qty Description 1 129928-13150 1 EXHAUST MANIFOLD ASSY INC ITEMS 1-3 2 129928-13100 1 EXHAUST MANIFOLD 3 129418-18320 6 STUD, M8X20 4 129928-11700 1 CYLINDER HEAD ASSY 5 129900-13251 1 GASKET, EXHAUST MANIFOLD 6 123900-13630 8 BOLT M8X80 7 129928-13400 1 COOLER, ERG 8 26306-080002 2 NUT M8 9 129928-13410 2 STUD 10 119802-13790 2 BOLT M8X25 11 129948-13800 1 PIPE 12 129927
PAGE 118
E XHAUST & INTAKE SYSTEM INTAKE MANIFOLD—YANMAR TIER III DIESEL 8 15 14 15 12 7 5 15 6 23 7 13 2 4 3 16 9 22 1 18 19 11 10 17 21 20 REV23 4.14.
PAGE 119
E XHAUST & INTAKE SYSTEM INTAKE MANIFOLD—YANMAR TIER III DIESEL Item Part Number Qty Description 1 129907-12110 1 INTAKE MANIFOLD GASKET 2 129928-12150 1 INTAKE MANIFOLD ASSY INC ITEMS 3-7 & 9 3 129928-12100 1 INTAKE MANIFOLD ONLY 4 129928-13700 1 VALVE 5 129928-13710 1 VALVE SPACER 6 129928-13720 1 GASKET 7 26106-060202 5 BOLT, M6 X 20 PLATED 8 129935-18010 1 TURBO CHARGER 9 26216-060202 2 STUD M6 X 20 PLATED 10 26106-080452 6 BOLT, M8 X 45 PLATED 11 2610
PAGE 120
O PERATOR C OMPARTMENT ACCELERATOR PEDAL ASSEMBLY-TIER III DIESEL Item 1a 1b 2 3 4 Part Number NVSP-14-028-KA NVSP-14-032-KA NPN NPN NPN Qty. Description 1 3 3 3 THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS) THROTTLE PEDAL, DUAL ANALOG (INCLUDES ADAPTOR HARNESS) HCS, 5/16-18 UNC X 1.25 FLAT WASHER, 5/16 LOCK NUT, 5/16-18 UNC REV23 4.14.
PAGE 121
O PERATOR C OMPARTMENT ACCELERATOR PEDAL ASSEMBLY —YANMAR TIER II DIESEL Item Part Number Qty Description 1 A-TT4-00281-1 1 FOOT PEDAL ASSEMBLY 2 NPN 3 SCREW-HEX CAP-1/4-20 X 1.
PAGE 122
O PERATOR C OMPARTMENT INSTRUMENT PANEL - SAUER DANFOSS DISPLAY/CONTROLLER 9 1 2 8 3 4 7 6 1 5 10 2 11 1 12 REV23 4.14.
PAGE 123
O PERATOR C OMPARTMENT INSTRUMENT PANEL - SAUER DANFOSS DISPLAY/CONTROLLER Item Part Number Qty Description 1 A-TT8-00417 1 TT ELECTRONIC DISPLAY 2 C-TT4-00411-1 1 DASH PANEL (NO INSTRUMENTS) 3 A-TT4-00433-1 1 SPOTLIGHT TOGGLE SWITCH(OPTIONAL) 4 A-TT4-00423-2 1 HEADLIGHT SWITCH 5 A-TT4-00609 1 HEATER FAN SWITCH(OPTIONAL) 6 A-TT4-00608 1 HEATER CONTROL CABLE(OPTIONAL) 7 A-TT4-00428 1 HORN BUTTON 8 AE-OPT-0152 1 TRANS TEMP GAUGE (OPTIONAL) 9 AE-OPT-0066 1 E-STOP (OP
PAGE 124
O PERATOR C OMPARTMENT INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE 1 10 2 8 9 7 3 4 6 5 REV23 4.14.
PAGE 125
O PERATOR C OMPARTMENT INSTRUMENT PANEL - H30 DISPLAY/CONTROLLER - NO LONGER AVAILABLE Item Part Number Qty Description 1 A-TT8-00415 1 ELECTRONIC CONTROLLER DISPLAY 2 C-TT4-00411-1 1 DASH PANEL (NO INSTRUMENTS) 3 A-TT4-00433-1 1 SPOTLIGHT TOGGLE SWITCH(OPTIONAL) 4 A-TT4-00423-2 1 HEADLIGHT SWITCH 5 A-TT4-00609 1 HEATER FAN SWITCH(OPTIONAL) 6 A-TT4-00608 1 HEATER CONTROL CABLE(OPTIONAL) 7 A-TT4-00428 1 HORN BUTTON 8 AE-OPT-0084 1 AMMETER GUAGE (OPTIONAL) 9 AE-OPT-0
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O PERATOR C OMPARTMENT TRANSMISSION CONTROL Item Part Number Qty 1 A-TT4-00245 1 TRANSMISSION SHIFT CONTROL 2 A-TT4-00246 1 TRANSMISSION SHIFT CABLE 120' 3 A-TT4-00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A-TT4-00247 1 U-BOLT KIT 5 A-TT4-00249 1 BALL JOINT KIT 6 A-TT4-00419 1 TRANSMISSION LEVER 7 302008 1 INDICATOR STRIP REPAIR KIT(NS) 8 302348 1 HANDLE REPAIR KIT(NS) REV23 4.14.
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E LECTRICAL SCHEMATICS DASH WIRING HARNESS TT10-12 4TNV98T REV23 4.14.
PAGE 128
E LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER II DIESEL REV23 4.14.
PAGE 129
E LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER II DIESEL TT10-12 4TNV98T REV23 4.14.
PAGE 130
E LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER III DIESEL 198461-52950 REV23 4.14.
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E LECTRICAL SCHEMATICS YANMAR ENGINE WIRING HARNESS — YANMAR TIER III DIESEL 198461-52950 TT10-12 4TNV98T 198461-52950 129927-77930 129927-77930 REV23 4.14.
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E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER II DIESEL REV23 4.14.
PAGE 133
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS— YANMAR TIER II DIESEL TT10-12 4TNV98T REV23 4.14.
PAGE 134
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (PRIOR TO 10/2013) REV23 4.14.
PAGE 135
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS— YANMAR TIER III DIESEL (PRIOR TO 10/2013) TT10-12 4TNV98T REV23 4.14.
PAGE 136
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (10/2013 THRU 9/2014) REV23 4.14.
PAGE 137
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (10/2013 THRU 9/2014) TT10-12 4TNV98T REV23 4.14.
PAGE 138
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (9/2014 AND LATER) REV23 4.14.
PAGE 139
E LECTRICAL SCHEMATICS VEHICLE WIRING HARNESS—YANMAR TIER III DIESEL (9/2014 AND LATER) TT10-12 4TNV98T REV23 4.14.
PAGE 140
E LECTRICAL SCHEMATICS VEHICLE LOGIC CONTROLLER - SAUER DANFOSS DISPLAY/CONTROLLER 6 7 4 5 1 2 3 Item Part Number Qty Description 1 A-TT10 DET3 1 ACCESS COVER PLATE 2 NPN 4 1/4-20 X 1 GR5 HCS 3 NPN 4 1/4 FLAT WASHER 4 A-TT8-00415-1 1 TT ELECTRONIC CONTROLLER 5 NPN 1 1/4-20 X 2 3/4 PAN HEAD MACHINE SCREW 6 NPN 2 1/4 SPRING LOCK WASHER 7 NPN 2 1/4-20 HEX NUT REV23 4.14.
PAGE 141
E LECTRICAL SCHEMATICS VEHICLE LOGIC HARNESS—YANMAR TIER II DIESEL WITH SAUER DANFOSS CONTROLLER TT10-12 4TNV98T REV23 4.14.
PAGE 142
E LECTRICAL SCHEMATICS CE OPTION –OPERATOR PRESENCE CIRCUIT WIRING DIAGRAM REV23 4.14.
PAGE 143
E LECTRICAL SCHEMATICS CAB OPTION WIRING DIAGRAM TT10-12 4TNV98T REV23 4.14.
PAGE 144
L IGHTS & E LECTRICAL HEADLIGHT, TAILLIGHT & SPOTLIGHT ASSEMBLY 1 2 REV23 4.14.
PAGE 145
L IGHTS & E LECTRICAL HEADLIGHT, TAILLIGHT, SPOT LIGHT ASSEMBLY Item Part Number Qty Description 1 A-TT4-00291-6 2 HEADLIGHT W/ (OPTIONAL)TURN SIGNAL 2 A-TT4-00291-5 REAR FACING SPOT LIGHT (OPTION) 3 A-TT4-00292 1 2 TAILLIGHT TAILLIGHT ASSEMBLY REPLACEMENT PARTS Item Part Number Qty Description 4 73-1912 2 TAIL LENS COVER 5 1157 6 1156 2 2 REPLACEMENT REVERSE LIGHT BULB REPLACEMENT BRAKE LIGHT BULB HEADLIGHT & SPOTLIGHT REPLACEMENT PARTS Item Part Number Qty Descript
PAGE 146
O THER A SSEMBLY BODY & SEAT ASSEMBLY 1 2 3 4 5 Item 1 Part Number A-TT4-0052 Qty 1 Description HORN ASSEMBLY 2 62-10-603-20 1 LATCH FOR ACCESS DOOR 3 C-TT4-0012-3 1 LOCKING T-HANDLE LATCH 4 C-TT4-0012-2 1 HOOD LATCH T-HANDLE 5 A-TT10-00048 1 BENCH SEAT STANDARD 6 AE-OPT-0055-B 1 BENCH SEAT BOTTOM CUSHION STANDARD 7 AE-OPT-0055-C 1 BENCH SEAT BACK CUSHION STANDARD 8 AE-OPT-0183 1 BENCH SEAT WITH KILL SWITCH (OPTION) REV23 4.14.
PAGE 147
O THER A SSEMBLY TIRE AND RIM OPTIONS Item Part Number Qty Description 1 A-TT10-00121 6 STANDARD 16.5 IN TIRE 2 A-TT10-00122 2 STANDARD 16.5 IN RIM-FRONT 3 A-TT10-00125 4 STANDARD 16.
PAGE 148
O PTIONS HITCH OPTIONS 2 10 9 1 11 3 4 12 5 6 Item Part Number Qty Description 1 AE-OPT-0033 1 E-HITCH 1 1/2 " PIN-COMPLETE ASSEMBLY 2 B-TT3-0008 DET2 1 E-HITCH GUIDE 1 1/2" GUIDE PIN WITH RING 3 B-TT3-0008A 1 E-HITCH SPRING 4 B-TT3-0008 DET5 1 LOCKING COLLAR 5 B-TT3-0008B 1 ROLL PIN 6 AE-OPT-0028 1 PINTLE HOOK 7 AE-OPT-0026 1 AIRLINE HITCH 3" PIN WITH CABLE(NOT SHOWN) 8 AE-OPT-0093 1 AIRLINE HITCH 2 3/8" PIN (NOT SHOWN) 9 AE-OPT-0033-1 1 HOLLAND HITCH 10
PAGE 149
O PTIONS STROBE, BEACON & FLOOR MAT OPTIONS 1 OR 2 3 Item Part Number Qty Description 1 AE-OPT-0002 1 AMBER ROTATING BEACON 1A R5024BH 1 REPLACEMENT BULB 24VDC 1B R5012BH 1 REPLACEMENT BULB 12VDC 2 AE-OPT-0007 1 STROBE 2A 129 1 REPLACEMENT BULB FOR STROBE 2B AE-OPT-0009 1 1/2 COVER FOR STROBE 3 A-TT10-00450 1 BASIC FLOOR MAT(NO SENSOR) 3A A-TT10-00450-1 1 OPERATOR SWITCH MAT (WITH SENSOR) 3B A-TT10-00451 1 SWITCHMAT DELAY TIMER TT10-12 4TNV98T REV23 4.14.
PAGE 150
O PTIONS CAB OPTION 1 16 3 18 2 5 17 4 15 8 6 9 7 REV23 4.14.
PAGE 151
O PTIONS CAB OPTION Item Part Number Qty 1 AE-OPT-0083 1 CAB ASSEMBLY COMPLETE 2 414001 1 DOOR ASSEMBLY COMPLETE 3 A-TT4-00553 1 DOME LITE 4 A-TT4-00554 1 ROOF VENT 5 A-TT4-00555 1 WIPER MOTOR 6 A-TT4-00556 1 DEFROST FAN 7 A-TT4-00609 1 HEATER FAN SWITCH 8 991528 1 WIPER ARM 9 994890 1 WIPER BLADE 10 40516 3 DOOR HINGE 11 40515 1 STRIKER PLATE 12 48717 1 INSIDE DOOR HANDLE 13 990237 1 OUTSIDE DOOR HANDLE 14 49075 2 DOOR STRAP 15 994884 1 DO
PAGE 152
O PTIONS CAB HEATER 3 4 1 ENGINE RETURN 2 ENGINE SUPPLY Item Part Number Qty Description 1 A-TT4-00601 1 HEATER ASSEMBLY 2 A-TT4-00607D 1 CONTROL VALVE 3 A-TT4-00609 1 HEATER FAN SWITCH 4 A-TT4-00608 1 TEMPERATURE CONTROL CABLE 5 NPN 2 5/8 HEATER HOSE (NOT SHOWN) REV23 4.14.
PAGE 153
O PTIONS OTHER OPTIONS LISTED NOT SHOWN Item Part Number Qty Description 1 AE-OPT-0001 1 BACK UP ALARM 2 AE-OPT-0086 1 INTERCOM JACK 3 AE-OPT-0094 1 12V ACCESSORY OUTLET 4 AE-OPT-0114 1 RUBBER DECKING KIT TT12 TT10-12 4TNV98T REV23 4.14.
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M AINTENANCE DAILY OPERATOR RESPONSIBILITIES Proper Fluid Checks Engine Oil Check engine oil with the unit on a level surface, the key in the “OFF” position, the shifter position in “PARK” and parking brake applied. Open side access door. Remove dipstick from crankcase, wipe it with a cloth. Insert it fully and take out it gently again. Check the oil level by the marks on the dipstick. The oil level must be between the “Max” level and the “Min” level.
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M AINTENANCE LUBRICATION CHART 7 6 1 6 6 4 3 4 8 5 2 1 8 Item Identification Service Lubricant 1 STEERING LINKAGE LUBE EP MULTIPURPOSE GREASE 2 TRANSMISSION OIL CHECK DEXTRON III TYPE TRANSMISSION FLUID 3 ENGINE OIL CHANGE 15W40 CD OE/HDO (MIL-L-2104) 4 DRIVE AXLES CHECK 80-90 GEAR OIL (MIL-L-2105) 5 POWER STEERING RESERVOIR CHECK AUTOMOTIVE POWER STEERING FLUID 6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE 7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID 8 ENGINE
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M AINTENANCE RECOMMENDED FILTER GUIDE Part Number Filter Description 129150-35153 Oil Filter 123907-55801 Fuel Filter 129242-55730 Fuel/Water Separator Filter Fleetguard FS20000 Lubricity Filter Donaldson P601437 Air Filter Wix 58705 Transmission Filter and Gasket SF-6520 Power Steering Filter *See Steering Fluid and Fill Procedure. REV23 4.14.
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M AINTENANCE PREVENTIVE MAINTENANCE SCHEDULE X Every 1000 hours or annually † X Every 500 hours Every 250 hours Perform daily pre-operation checklist (see Operations Manual) Daily Any items found to be deficient during the preventive maintenance review should be repaired or replaced. All fluids found low should be topped off.
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M AINTENANCE TT10-12 DIESEL SPECIFICATIONS & CAPACITIES MODEL # YANMAR 4TNV98T DESCRIPTION: Vertical In-line diesel, 3.3 Liter, four cylinder, direct injection engine # OF CYLINDERS 4 IN-LINE BORE & STROKE INCHES (mm) 3.858 X 4.3307 in (98 X 110 mm) DISPLACEMENT, CUBIC INCHES (L) 202, 502 cu in (3.319L) COMPRESSION RATIO 18.
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M AINTENANCE TT10-12 DIESEL SPECIFICATIONS & CAPACITIES TRANSMISSION REFILL CAPACITIES ENGINE 3.3 L DIESEL U.S. PINTS IMPERIAL PINTS LITRES 8.00 6.60 3.80 * USE DEXTRON III TYPE TRANSMISSION FLUID OR EQUIVALENT **ADD 9 PINTS, 7.5 IMPERIAL PINTS OR 4.25 LITERS IF TORQUE CONVERTOR HAS BEEN DRAINED ENGINE COOLING SYSTEM REFILL CAPACITIES ENGINE 3.3 L DIESEL U.S. QUARTS IMPERIAL QUARTS LITRES 16.00 13.30 15.
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M AINTENANCE YANMAR ENGINE TROUBLE SHOOTING SYMPTOM PROBABLE CAUSE ACTION Indicator Turns On-Engine Running Low engine Coolant Add engine coolant Dirty radiator fins Clean the radiator fins See authorized Yanmar Engine Coolant Indicator Engine coolant leaking industrial engine dealer or distributor V-belt loose or damaged Contaminated engine coolant Faulty engine coolant pump Adjust V-belt or replace See authorized Yanmar industrial engine dealer or distributor V-belt loose or damaged Adju
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M AINTENANCE YANMAR ENGINE TROUBLE SHOOTING SYMPTOM PROBABLE CAUSE ACTION No diesel fuel Refuel and prime fuel system Air in fuel system Prime fuel system Engine Does Not Start Replace with recommended Starter motor operates Improper diesel fuel diesel fuel Clogged fuel filter Replace fuel filter but engine does not start See authorized Yanmar Poor fuel injection industrial engine dealer Compressed air leakage from or distributor intake/exhaust valves Faulty engine stop solenoid Star
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M AINTENANCE Recommended TT 4-12 Tool List Screwdrivers a. Philips #1, #2 4” long b. Slotted 1/8 X 4, 3/16 X 4, 1/4 X 6, 5/16 X 8 Torx a. T25, T27, T30, T40 Nut Drivers a. 1/4”, 5/16”, 3/8” Allen Wrench a. 7/64, 1/8, 5/32, 3/16, 7/32, 1/4, 5/16, 3/8 Adjustable Wrench 8” & 10” 6) Metric Combination Wrenches a. 8MM, 10MM, 12MM, 13MM, 14MM, 15MM, 16MM, 17MM, 18MM,19MM, 20MM, 21MM 7) Standard Combination Wrenches a.
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M AINTENANCE 14) Swivel Universal 1/2, 3/8 Drives 15) Extension 3/8 Drive 3, 6, 10 inch 16) Extension ½ Drive 3, 6, 10 inch 17) OTC 7157 18) OTC 7080 19) OTC 1902 20) 12 volt test light 21) Torque Wrench 25-250 Foot Pounds 22) 7 inch diagonal pliers 23) 8 inch long nose pliers 24) 6 3/4 inch slip joint pliers 25) 9 1/2 inch arc joint pliers 26) Multimeter 27) Pickle Fork 28) Snap wring pliers 29) Ball Pein Hammer 32 oz 30) Oil Filter wrench 2 3/4 inch to 3 3/4 inch in diameter 31) Grease gun with 20”
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M AINTENANCE TIPS FOR INCREASED ALL WEATHER TRACTION DURING AIRCRAFT PUSHBACK 1.Reduce air pressure in pneumatic tires from 60 PSI to as low as 25 PSI. (**restore air pressure to 60 psi as soon as weather emergency ends). 2.When pushing with All Wheel Drive tractors, make sure the tow bar is level or slightly downhill toward tractor. 3.When towing with Rear Wheel Drive-raise hitch height. 4.When pushing with Rear Wheel Drive-lower hitch height.
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M AINTENANCE FRONT END ALIGNMENT PROCEDURE Find center line of tire front and back Check with tape measure to see difference The front should be 1/16 inch more that the rear 1/16 inch toe out, if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achieve desired setting—1/16 in toe out Retighten two bolts on the tie rod clamp + 1/16 TOE OUT TIE ROD CLAMP & BOLT FRONT TIRES TT10-12 4TNV98T REV23 4.14.
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R EVISION L OG Rev Date Description Appr. 5 29-May-2013 Added information for single rear wheel axle option PRB 6 29-Aug-2013 Replaced cab wiring schematic SEB 7 26-Sep-2013 Modified upper radiator shroud and rear wheel part numbers PRB 8 21-Oct-2013 Revised Tier III vehicle harness diagram for alternator excite circuit PRB 9 30-Oct-2013 Added key switch and key switch bracket part numbers PRB 10 19-Nov-2013 Removed Warranty Statement.