Specifications
Owner’s Guide Page 45
MAINTENANCE PROCEDURES
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.
PERIODIC SERVICE SCHEDULE
✓ Check ♦ Clean, Adjust, etc. ▲ Replace
To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa-
tive or see the Repair and Service Manual for this vehicle.
NOTE: Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BEFORE USE:
✓ Check service brake general operation
✓ Check park brake function
✓ Check warning device function in reverse
✓ Check tire condition
✓ Check overall vehicle condition
♦ Recharge batteries to full state of charge after each day’s use
✓ Inspect charger connector and receptacle at each charge
WEEKLY
TIRES
✓ Examine for cuts, excessive wear and pressure
(See GENERAL SPECIFICATIONS)
WHEELS ✓ Check for bent rims, missing or loose lug nuts
MONTHLY - 20 HOURS (includes items listed in previous table & the following)
BATTERIES
♦ Clean batteries & terminals. See BATTERY CLEANING.
✓ Check charge condition and all connections
WIRING ✓ Check all wiring for loose connections and broken/missing insulation
CHARGER / RECEPTACLE ♦ Clean connections, keep receptacles free of dirt and foreign matter
ACCELERATOR ✓ Check for smooth movement
SERVICE BRAKE
(MECHANICAL BRAKES)
(HYDRAULIC BRAKES)
✓ Conduct brake performance test
PARK BRAKE ✓ Check brake performance and adjust if required
DIRECTION SELECTOR ✓ Check attachment, tighten if required
STEERING ASSEMBLY ✓ Check for abnormal play, tightness of all hardware
TIE ROD/LINKAGES ✓ Check for excessive play, bent components or loose connections
CONTROLLER ✓ Check for Controller braking force for proper operation of system
REAR AXLE ✓ Check for leakage, add SAE 30 oil as required
QUARTERLY - 50 HOURS (includes items listed in previous tables & the following)
FRONT AXLE ✓ Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS ✓ Check for oil leakage and loose fasteners
FRONT SPRINGS ✓ Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT ✓ Check for unusual tire wear, align if required
PARK BRAKE
✓ Check for bent/binding linkage rod
✓ Check for damage or wear to latch arm or catch bracket
♦ Lubricate as required, use light oil. DO NOT LUBRICATE CABLES OR BRAKE
LATCH
REAR SHOCK ABSORBERS ✓ Check for oil leakage, loose mounting hardware
HARDWARE AND FASTENERS
✓ Check for loose or missing hardware and components
♦ Tighten or replace missing hardware
SEMI-ANNUAL - 125 HOURS (includes items listed in previous tables & the following)
DIRECTION SELECTOR ✓ Check for wear and smooth movement (lubricate shaft with light oil if required)
Fig. 1 Periodic Service Schedule